SS 5 Hydro APS Manual 045149
SS 5 Hydro APS Manual 045149
Control System
PRODUCT DOCUMENTATION
DECEMBER 2021
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
WARNINGS AND DISCLAIMER
All elevator products sold by Schumacher Elevator Co. are designed and manufactured in accordance with ASME
A17.1, National Electric Code, and CSA B44.1/ASME A17.5. All elevator products sold by Schumacher Elevator Co.
must be installed, serviced and maintained and/or operated by a skilled elevator technician. All elevator products
sold by Schumacher Elevator Co. must be installed in accordance with the requirements of the ASME A17.1 code
and must be installed in a safe manner in compliance with all local code. The elevator equipment is capable of
being supplied with a circuit able to deliver not more than 10,000 amps. The incoming three-phase (optional
single-phase) power must be supplied by a fused disconnect or circuit braker sized in conformance with applicable
local, state, or national code. A dedicated 120V lighting circuit must be supplied to the machine room with
disconnect in machine room. Equipment grounding must be in accordance with NEC article 250 or applicable local
electrical code. All elevator systems must be installed by qualified, licensed, trained elevator personnel familiar
with the operation of the equipment.
Follow the below instruction to ensure motor wiring from the starter to the motor do not cause system issues:
1) Controller should be grounded from the incoming power as stated above, a direct ground shall be
provided to the machine room to properly ground the motor and controller.
2) Keep incoming power and motor leads short and away from lower voltage field wiring.
• Verify safety devices are fully functional before operating the elevator. DO NOT operate controls with any safety
devices inoperative.
• Remain clear of all moving/rotating equipment when working on controller. ALWAYS remove power to
equipment before replacing components on the controller. Damage or unexpected operation of the control
system is possible is power is not removed.
• Use precaution when use test jumpers to prevent disabling safety devices or electrical hazard by shorting high
voltage or damaging components.
• Always close elevator control cabinet door/cover when done working on equipment, this prevents dust/debris
buildup.
PRECAUTIONS
TERMINATING WIRES: Caution must be taken when terminating wires at any point in the elevator equipment.
Stranded wire that is not fully inserted or partially hanging outside the clamp may prevent proper operation of
safety device.
WIRING LAYOUT: Electrical noise can cause improper operation of equipment. Prevent electrical noise on
conductors running low-voltage signal wires in separate conduit from high-power wires. If running in separate
conduit/duct is unavoidable, separate wires by at least 4 inches and cross at 90 degrees. Shielded cables may be
used for low-voltage signal wires and required for all communication signals. Cable shielding needs to be
grounded at one side only.
2
Table of Contents
CONTROL SYSTEM BREAKDOWN 4
Features & Options
Controller Layout and Components
DESCRIPTION OF OPERATION 7
GETTING STARTED 12
Power Connections
Jumpers and Switches
Checklist before applying power
Checklist after applying power
LANDING SYSTEM 17
Mounting Brackets
Aligning CEDES APS with Tape
APS ADJUSTMENTS 34
Setting Offset
Settings Floors
Settings Slowdowns
Settings Dead Zone
ADJUST VALVE 38
TESTING PROCEDURES 41
Terminal Slowdowns
Over Travel/Pressure Test
Under Travel Test
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM BREAKDOWN
CONTROL SYSTEM
BREAKDOWN
Optional Features
LANDING SYSTEM
▪ Car Security
▪ Duplex Operation
▪ Battery Lowering (UPS)
4
CONTROL SYSTEM
BREAKDOWN
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
TABLE 1 – STANDARD CONTROLLER COMPONENTS
CONNECTING TO
# PN DESCRIPTION SUBCOMPONENTS
WI-FI
1 RELAY CONTROL BOARD: SAFETY/BYPASS SS5 V.1 111027-2POLE RELAY IDEC
2 117266 VALVE/MOTOR THERMAL CONNECTIONS 111026-4POLE RELAY OMRON
3 BYPASS/CONTROL SWITCHES 114723-4POLE SAFETY RELAY DOLD
4 119854 TRANSFORMER 650VA MULTI-TAP
ADJUSTMENTS
5 119853 TRANSFORMER 900VA MULTI-TAP
APS
6 106792 RELAY: 3-POLE, 120VAC 106984-RELAY SOCKET
7 133895 DUPLEX RECEPTACLE
8 118434 FUSE HOLDER: 2-POS 121658-FUSE 2A 600V DELAY
106705-FUSE 3A 250V DELAY
ADJUST VALVE
124875-FUSE 4A 250V DELAY
106706-FUSE 5A 250V DELAY
9 125092 PI DRIVE: RS-485/MICRO, 24VDC CE
10 105720 SCREW TERMINAL: 24-10AWG, 30A, GRAY 105722-TERMINAL LABELS
11 131038 PLC BRX CPU WITH ETHERNET 120V (PROGRAMMED BY SCHUMACHER)
RUNNING ON
NORMAL
131049 PLC BRX POM RS-232 RJ12 OPTIONAL TOUCH PANEL
11a 107783 CABLE: RJ12 6.6FT
123146 TOUCH PANEL, 3" WHITE LIGHT C-MORE (PROGRAMMED BY SCHUMACHER)
12 131041 PLC BRX 16 POINT 115-240VAC INPUT 133632-SPRING TERMINAL BLK PROCEDURES
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Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
OPTIONAL COMPONENTS
CONTROL SYSTEM
BREAKDOWN
CAR CALL SECURITY: Car Security requires relays mounted in the controller.
111026 4-POLE RELAY 120VAC OMRON, and
106980 4-POLE RELAY SOCKET
OPERATION
DESC. OF
10 15 25 42 14 – 53 72HG34AFP 117465
15 20 30 55 18 – 69 72JG34AFP 117466
SIEMENS
20 25 40 68 22 – 85 72KG34AFP 117467
25 30 50 80 26 – 100 72LG34AFP 117468
ADJUSTMENTS
15 15 30 51 17 – 51 PCEC-051-600V-120V 127689
20 20 40 64 21.3 – 64 PCEC-064-600V-120V 127690
20 25 50 74 24.7 – 74 PCEC-074-600V-120V 127691
30 40 75 104 34.7 – 104 PCEC-104-600V-120V 127692
RUNNING ON
NORMAL
6
DESCRIPTION OF OPERATION
CONTROL SYSTEM
BREAKDOWN
Car is ready to answer calls. All safety related settings are operational.
NORMAL OPERATION
“SETUP” has been toggled ON in the interfaces SETUP screen which enables adjustment of
SETUP OPERATION the APS offset settings.
OPERATION
“INS” relay OFF signifies an Inspection Switch has been actuated. See schematics pg.3.
DESC. OF
(PI DISPLAY= I N)
CAR-TOP INSPECT SWITCH (switched at INS4) UL1/DL1 are Up/Down
INSPECTION DOOR BYPASS SWITCH (switched at INS4X)
OPERATION CAR ACCESS SWITCH (switched at INS2)
GETTING STARTED
MACHINEROOM INSPECT SWITCH (Relay Board) UL1/DL1 are Up/Down (must have power
on INS2)
CONSTRUCTION “CONST” terminal has jumper to power. Bypasses all APS related faults and limits. “CONST”
OPERATION and SETUP switch must both be OFF to exit CONSTRUCTION OPERATION.
LANDING SYSTEM
“INS3” has power, also powers “INA” relay (must have power on INS4X). Allows the car to
run with car doors and hatch door open. (PI DISPLAY= I S)
CAR ACCESS Switch must be switched to ON position (see pg.3 of the schematics)
CONNECTING TO
(CAR)
WI-FI
HOISTWAY ACCESS Switch must be switched to UP or DOWN to run (see schematics pg.8).
ADJUSTMENTS
Below is an example with FRONT TOP Access and REAR BOTTOM Access.
APS
EX514
ADJUST VALVE
RUNNING ON
ACCESS OPERATION
NORMAL
(HOISTWAY)
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
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Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM
BREAKDOWN
▪ Hoistway Access switches requires 2-pole switch to close the TOP DOOR LOCK or
BOTTOM DOOR LOCK in both directions to makeup the DL/DLR relay.
▪ Controller internally makes the GS/GSR relay through sets of NO contacts on the
PLC.
▪ Signals actuated for direction:
UL1: Up Leveling at Top
OPERATION
DESC. OF
Independent Operation allows the car to run on Single Automatic operation with hall calls
disabled. The doors (if powered automatic) with automatically open when arriving at
landing and require constant close from the Door Close Button ( ). Independent
Service is bypassed during Battery Lowering, and Fire Service Recall. (PI DISPLAY= I N)
INDEPENDENT SERVICE
RUNNING ON
OPERATION
NORMAL
EX511
(ATTENDANT)
PROCEDURES
TESTING
FIRE SERVICE - PHASE 1 Phase 1 Primary Recall occurs when the elevator has been signaled (FAL, EMH) to leave
RECALL (PRIMARY) Normal Operation, drop all calls, stop at the next floor, and return to the Primary Landing
(MAIN Egress). (PI DISPLAY= F M)
CONTROL SYSTEM
FIRE SERVICE - PHASE 1 Phase 1 Alternate Recall occurs when the elevator has been signaled (FML) to leave Normal
DETAILS
RECALL (ALTERNATE) Operation, drop all calls, stop at the next floor, and return to the Alternate Landing (ALT
Egress). (PI DISPLAY= F A)
8
Fire Service requires Fire Signaling Devices to signal the controller smoke has been detected
CONTROL SYSTEM
at one of the landing lobbies. The first to signal FML/FAL is the landing latched to recall. The
BREAKDOWN
signals are defined below to clarify the function they serve.
FAL: Fire/Smoke detected at any one of the landings excluding the Main Landing.
Recalls elevator to Main Landing.
FML: Fire/Smoke detected at the Main Landing.
Recalls elevator to Alternate Landing.
FIRE SIGNALING FFH: Fire/Smoke has been detected in the machine
OPERATION
DESC. OF
DEVICES room or hoistway which will cause the Fire
Service Hat to flash. Fire signaling devices must
coordinate the signal with the designated
floor.
GETTING STARTED
Example 1: Fire/Smoke detected in the hoistway. Recall
to Main Landing.
FAL: CLOSED
FML: OPEN
FFH: CLOSED
Example 2: Fire/Smoke detected in the machine room. Machine room located adjacent to
LANDING SYSTEM
Main Landing. Recall to Alternate Landing.
FAL: OPEN
FML: CLOSED
FFH: CLOSED
Below are snippets from the schematic showing the signaling for Phase 1 Keyswitch (left)
CONNECTING TO
and Phase 2 Panel (right).
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
FEOK1
FIRE SERVICE – PHASE 2
(FIREMAN SERVICE)
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
9
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FIRE SERVIE – SEQUENCE OF OPERATION
CONTROL SYSTEM
BREAKDOWN
SEQUENCE OF 1. Normal Operation: Controller receives a PHASE 1 Recall signal (FAL, FML, FFH,
OPERATION EMH) to car will return non-stop (unless floor is in opposite direction of travel) to
the designated landing. Doors will close in nudging and ignore door screen. (Skip to
Step 4)
2. Independent Operation: Controller receives a PHASE 1 Recall signal (FAL, FML, FFH,
EMH) to car will wait 20s with the Fire Hat and Fire Buzzer ON before overriding
OPERATION
travel) to the designated landing. Doors will close in nudging and ignore door
screen. (Skip to Step 4)
3. Inspection Operation: Controller receives a PHASE 1 Recall signal (FAL, FML, FFH,
EMH) to car will light the Fire Hat and Fire Buzzer is ON until Inspection Operation
GETTING STARTED
is turned OFF, then will return non-stop to the designated landing. Doors will close
in nudging and ignore door screen.
4. Phase 1 Recall at designated floor with doors open. PHASE 2 is initiated by
EMC=ON and OEM=OFF. Elevator will answer call in Single Automatic Operation
and door will operate in constant pressure OPEN/CLOSE.
5. PHASE 2 Operation and key switch is moved to HOLD (EMC=OFF and OEM=OFF),
LANDING SYSTEM
DESGINATIONS Each elevator system is provided key switches to secure certain function of elevator
equipment. Each function should only be operated by specific group of persons (GROUP 1-4
ASME A17.1-2019 §8.1.1).
GROUP 1: Restricted
ADJUSTMENTS
GROUP 4: Other
on Emergency Power, an indicator shall be lit at the lobby hall station (Closes contact BS-
EP). (ASME A17.1-2019 §2.27.2 and NFPA 70 Art. 517) (PI DISPLAY= E P)
BATTERY LOWERING If equipped with a UPS (Uninterruptible Power Supply), the elevator can prevent
OPERATION entrapment if a power failure occurs with occupants inside the elevator. When power
failure occurs, the NP relays turns OFF allowing the UPS to power the control system. If
CONTROL SYSTEM
doors are closed and safe to run, the elevator will travel to the lowest landing and open the
DETAILS
doors. The door will automatically close and remain closed unless signaled from inside car.
To prevent Battery Power when main disconnect is opened, a contact should be used to
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open when the disconnect is turned OFF. Terminate wires on D and DD (contact rating 6A @
CONTROL SYSTEM
200VAC).
BREAKDOWN
(ASME A17.1-2019 §3.26.10)
RESYNC OPERATION If elevator has been designed with two-jack hole less, or
telescoping jack, a resynchronization (Recycling) operation
should be performed daily. The procedure is done
automatically by the controller at a preset time (RSNC). At the
preset time of day, the elevator will wait for the elevator to be
OPERATION
DESC. OF
idle for at least 30s. After the wait time, the elevator will
travel to the lowest landing, stop, continue at leveling speed
into the buffer and continue with a slow speed down
command for 40s. Once complete the elevator will level into
the first landing and return to Normal Operation.
GETTING STARTED
(ASME A17.1-2019 §3.26.7)
DOOR HOLD OPEN When DHO=ON and at a floor, the car door will open and remain open for designated
amount of time set in “DHOT” preset. If DHOT=0.000, “DHO” is intended to be a switch. A
timer value is meant to be used with a push button. Door Hold Open time can be cancelled
by pressing door close button (CPX). (PI DISPLAY= D H)
When Nudging function is enabled, TNR > 0.000 and NR=1, if doors have been open for
LANDING SYSTEM
NUDGING OPERATION
longer than TNR Nudging is initiated. The Nudging function closes the door at reduced
speed and ignores “EE” and “EER” input. Nudging is also used on Fire Service Recall and
PHASE 2 operation. (PI DISPLAY= N D)
OVERLOAD PRESSURE When equipped with an overload pressure switch, the jack pressure is monitored and when
SENSING above the set pressure, the switch turns ON the overload input (LW=ON). The input is only
CONNECTING TO
monitored while the car doors is open since pressure increases as pump begins to run.
(PI DISPLAY= O L)
WI-FI
OUT OF SERVICE If a fault is detected or a safety device is not operating correctly, the elevator will not
operate and FAULT=ON. Find fault description, remedy, and reset requirements in the
CONTROL_SYSTEM_DETAILS section. (PI DISPLAY= O S)
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
11
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
GETTING STARTED
CONTROL SYSTEM
BREAKDOWN
POWER CONNECTIONS
INCOMING POWER
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
MOTOR CONNECTIONS
APS
Incoming power and motor wire sizing should follow local and NEC Table 310.16 requirements. Below is
ONLY A GUIDELINE for sizing wires with 60°C and 75°C rated Copper.
ADJUST VALVE
3 85 100
2 95 115
1 110 130
1/0 125 150
2/0 145 175 Scan QR for Online Wire Size
PROCEDURES
Calculator
TESTING
12
JUMPERS AND SWITCHES
CONTROL SYSTEM
BREAKDOWN
All necessary jumpers have been pre-wired to the control terminals and tied together with a WARNING
tag for identification. These jumpers will tie below signals together. Control 120VAC power (BS) will
supply CTC with power through temporary Stop Switch (on run buttons).
OPERATION
DESC. OF
CTC - PTSW - UNL
CONST - CST - DNL
GETTING STARTED
VALVE JUMPERS
Valve jumpers (J1 & J2) designates the power supplied to the valve coils.
LANDING SYSTEM
J1: K-EE1 EE1 (control power 120VAC) is supplied to valve power common (K)
K-V External Power (CONN 6-1) supplied to valve power common (K)
CONNECTING TO
J2: VC-LC LC (control neutral) is supplied to valve neutral common (VC)
WI-FI
VC-VCC VC is isolated from control power
ADJUSTMENTS
APS
ADJUST VALVE
DOOR OPERATOR JUMPERS
J3: DC-NJC Connects nudging common to door common (DC) or isolates to CONN 3-8
RUNNING ON
J5: DC-LC Connects door common to LC (control neutral) KONE MAC OPERATORS
NORMAL
DC-EE1 Connects door common to EE1 (control power 120VAC) GAL MOVFR OPERATORS
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
13
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM
BREAKDOWN
SWITCHES
Place ALL DOOR BYPASS switch to BYPASS to run without field wires connected. Machine room inspect
switch will not operate the elevator when BYPASS switches are in BYPASS.
OPERATION
DESC. OF
contact must be wired from the disconnect to the controller to prevent battery device from
providing power when disconnect is OFF. (terminals D – DD)
LANDING SYSTEM
CONNECTING TO
Compare voltage to motor name plate voltage/wiring (see example nameplate below). Dual
WI-FI
voltage motors (230/460V) have 12-leads, single voltage motors (208V) have only 6-leads.
ADJUSTMENTS
APS
ADJUST VALVE
Check motor wiring to the starter and confirm the configuration matches the supplied voltage.
Only for three-phase motors wired in DELTA. Follow motor datasheet for single-phase and in-
line starter motor wiring.
RUNNING ON
NORMAL
CONNECTIONS N/A
TESTING
14
CONNECTIONS N/A
CONTROL SYSTEM
BREAKDOWN
Compare voltage to control transformer configuration (see configuration table below).
Transformer configuration may need adjustment to maintain secondary voltage 120-130VAC
OPERATION
DESC. OF
GETTING STARTED
Check valve wires are terminated correctly as per the schematic. P1/P2 are dedicated to the
motor thermal overload contact. Follow all precautions from the valve manufacturer and
LANDING SYSTEM
precautions labeled on the schematic when wiring valve to controller. (Bucher connections are
NOT wired to CONN E, see schematic for specific wiring)
CONNECTING TO
WI-FI
ADJUSTMENTS
Wire Temporary Run Buttons to terminals on Relay Control Board.
APS
RUN/STOP SW. BS – CTC
UP BUTTON CTC – UL1
DOWN BUTTON CTC – DL1
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
15
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM
BREAKDOWN
Check Status of motor starter. If the unit is in a fault state, you must satisfy the starter before
OPERATION
DESC. OF
PHASE REVERSAL
INCOMING POWER IS
INCOMING POWER
REVERSED FROM (3 FLASHES)
REVERSED FROM
SETTING (default ABC)
SETTING
CONNECTING TO
INCOMING POWER IS
WI-FI
REVERSED FROM
SETTING
ADJUSTMENTS
Change the setting of the starter phase direction (this only changes the phase detection)
APS
SIEMENS STARTER: Parameter Menu -> Line Rotation -> ABC Rotation or CBA Rotation
SPRECHER + SCHUH: DIP Switch #9 OFF=ABC Rotation / ON=CBA Rotation
Starter should not be in a fault state. Attempt an UP run with temporary run buttons. The
pressure gauge should build pressure and elevator should run up. (Valve may need adjustment
ADJUST VALVE
phase must physically be changed. Swap two legs of the incoming power leads (L1 – L2) to
NORMAL
K
TESTING
16
LANDING SYSTEM
CONTROL SYSTEM
BREAKDOWN
Below is a general drawing of the landing system for a hydraulic elevator. Custom drawings will need
to be referenced in the job specific drawings packet.
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
17
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM TESTING RUNNING ON APS CONNECTING TO DESC. OF CONTROL SYSTEM
ADJUST VALVE LANDING SYSTEM GETTING STARTED BREAKDOWN
DETAILS PROCEDURES NORMAL ADJUSTMENTS WI-FI OPERATION
18
CEDES READER/NORMAL LIMIT MOUNTING
CEDES APS reader must be vertically and horizontally level to properly read coded tape.
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
STAT(RED): OFF- NORMAL / ON- Read Error / 1Hz BLINK- Internal Fault / 5Hz BLINK- Comm. Error
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
20
CEDES READER WIRING
CONTROL SYSTEM
BREAKDOWN
Cable from reader plugs into RJ45 breakout board mounted inside SELECTOR ASSEMBLY (#132394).
Shielded cable must be used from breakout board to travel cable (#128177). Must also use shieled pairs
inside the travel cable and must terminate at the controller. GROUND SHIELD ON ONE END ONLY.
OPERATION
DESC. OF
CAN bus Network
There are two CAN bus channels from the CEDES reader. CAN bus is polarity sensitive and is terminated
by a 120Ω resister to prevent noise interruption.
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
21
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONNECTING TO WI-FI AND C-MORE APP
CONTROL SYSTEM
BREAKDOWN
Below is a breakdown of the communication structure behind the interface used to adjust parameters,
floors, and diagnose faults. For replacements, REMOTE HMI and WI-FI ROUTER must be programmed by
the Electronics Department before shipped out.
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
network network
2. Type 192.168.60.11:11102
APS
3. Name=Plc_a Password=Schum_1
4. Navigate to I/O STATUS, SYS LOGS, or USER LOGS
ADJUST VALVE
22
2. Connect to controller WI-FI. Scan QR below to connect to WI-FI. If unable to connect, ensure
CONTROL SYSTEM
BREAKDOWN
WI-FI is available and within range of mobile device. There is no internet available when
connected to this network, your device may attempt to reconnect or disconnect when there is no
internet available.
OPERATION
DESC. OF
PASSWORD: Schum_5z
GETTING STARTED
3. Open the Remote HMI App.
MAIN SCREEN
Favorites: Saved configurations for easy access in future
LANDING SYSTEM
Browse: Displays available connections on connected
network
Click “Favorites”
CONNECTING TO
WI-FI AND APP
ADJUSTMENTS
APS
ADJUST VALVE
FAVORITES SCREEN
There are currently no save favorites.
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
23
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
ADD FAVORITE SCREEN
CONTROL SYSTEM
BREAKDOWN
UNLOCK BUTTON
The Unlock Button is used to reduce unintentional screen activation
RUNNING ON
NORMAL
of the panel buttons. The C-More Remote HMI App workspace tools
are active and allow the user to interact with the app menu items,
zoom/pan actions, and control all touch screen interface features.
The user cannot interact with the remote application if the Unlock
Button is in the “OFF” state.
PROCEDURES
TESTING
OFF: (default state) initial condition after logged into HMI. Zoom
In/Out by “pinching” the screen in this mode.
MOMENTARY: PRESS & HOLD the button to interact with objects on
screen.
LATCHED: DOUBLE TAP the button to latch and continuously
CONTROL SYSTEM
24
CONNECTION TOOLBAR
CONTROL SYSTEM
BREAKDOWN
SAVE IMAGE: Saves image of screen to the mobile
device
PAUSE/PLAY: User can freeze screen to capture
information before updated by new data
STOP: Disconnects app from HMI
OPERATION
ADD: Adds the current connection to the Favorites list
DESC. OF
MAIN SCREEN
STATUS LINES: [1] Provides quick information on
operation or current action status. [2] Provides details
GETTING STARTED
on current status. [3] Provides value of active timers.
LANDING SYSTEM
SCREENS MENU
CONNECTING TO
WI-FI AND APP
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
25
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
CONTROL SYSTEM TESTING RUNNING ON APS CONNECTING TO DESC. OF CONTROL SYSTEM
ADJUST VALVE LANDING SYSTEM GETTING STARTED BREAKDOWN
DETAILS PROCEDURES NORMAL ADJUSTMENTS WI-FI AND APP OPERATION
26
CAR CALLS
HALL CALLS
ABSOLUTE LANDINGS
28
HALL ACCESS LIMITS
POSITION INDICATOR
NORMAL SLOWDOWNS
30
SECURITY
FAULTS SCREEN
RAW I/O STATUS
ENCODER STESTS
32
SETUP
PLC TIME
SD CARD – PRESETS RESTORE
UTILITIES
Once the Landing System is installed from the previous section, the landing system must calculate the
offset value, so the controller knows where the bottom landing is. CEDES manufactures the coded tape
in a continuous spool and cuts the necessary length for each individual spool. The spool received for
each job may be somewhere in the middle of the tape. The offset adjusts the position read by the CEDES
OPERATION
DESC. OF
unit so that 1st landing is equal to 500mm. NOTE-Adjusting this offset will affect every floor by shifting
the position of each landing by the difference of the previous offset calculation.
GETTING STARTED
Every controller has a preset value for each landing (1st floor always 500mm) which is based on building
PROCEDURES
plans of the floor-floor travel. The preset values are only an estimate of where the floor is, DO NOT run
TESTING
TIPS: If not exactly level with landing, add (if above landing sill) or subtract (if below landing sill) from the
“MM POSITION” value when entering landing DZ values. 25mm ≈ 1” 6mm ≈ 1/4”
CONTROL SYSTEM
DETAILS
34
CONTROL SYSTEM
BREAKDOWN
OPERATION
DESC. OF
GETTING STARTED
1. PLACE CONTROLLER ON INSPECTION OPERATION (if not already)
LANDING SYSTEM
2. MOVE ELEVATOR LEVEL WITH THE SECOND LANDING
3. NAVIGATE TO LANDINGS SCREEN. ENTER 1234 TO ACCESS LANDINGS PAGE
4. PRESS THE “2ND LAND DZ” ENTRY TO EDIT VALUE
5. ENTER THE “MM POSITION” VALUE IN “2ND LAND DZ” ENTRY
6. REPEAT STEPS 1 -5 FOR EACH ADDITIONAL LANDING
CONNECTING TO
WI-FI
SLOWDOWN VALUES
Slowdown distance is the distance away from the floor the controller turns off high speed relay. The
slowdown distance should be adjusted based on several parameters. Higher elevator speeds require
ADJUSTMENTS
increased slow down distance, type of hydraulic valve may increase or decrease the necessary
APS
slowdown distance, and finally it is up to the installer to provide a more gradual or abrupt S-Curve from
the valve which determines the overall slowdown distance. Non-Feedback hydraulic valves (Maxton,
Blain, EECO) should have an extra 2-6” of stabilized leveling to account for slowdown changes based on
temperature. DOWN SLOWDOWN distance on non-feedback valves (Maxton, Blain, EECO) should be
ADJUST VALVE
adjusted when fully loaded to account for increased speed when loaded.
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
Suggested Slowdown distances are shown below as a starting point. DO NOT adjust the valve to match
DETAILS
the slowdown distance. Adjust the slowdown distance to match the desired S-Curve from the valve. If
35
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
the valve has not yet been adjusted, increase Up/Down Slowdown Distance to allow room to adjust
CONTROL SYSTEM
BREAKDOWN
valve’s acceleration, deceleration, and stop profile without overshooting the floor.
STOP VALUE
STOP value is the distance away from the floor the directional relay turns off (U or D). Every valve has
some amount of “drift” when command is removed from the valve from leveling speed. The stop value
LANDING SYSTEM
allows you to fine tune this distance in each direction separate from Dead Zone distance.
Dead Zone value is the distance away from the floor allowed before a re-level is initiated. The DEAD
CONNECTING TO
ZONE value must be greater than the STOP value. If the drift from the valve at stop is greater than
WI-FI
desired dead zone distance, adjustment of the valve is recommended (decrease leveling speed, adjust
stop profile, etc.).
TERMINAL SLOWDOWNS
ADJUSTMENTS
Terminal Slowdowns are used for two functions. The first is to turn OFF the high-speed output (H) when
APS
arriving at a terminal floor. The position the controller determines the terminal slowdown region is
based on the car speed measured through the CEDES APS. Navigate to TERMINAL SLOWDOWNS screen
to view the CALCULATED SLDWN DIST. SPEED is the average top speed in ft/min of each run during high-
ADJUST VALVE
speed. The second is to check the function of the Normal Slowdown. A Terminal Slowdown fault occurs
if the high-speed logic is still active after the elevator reaches the terminal slowdown. (ERROR: 0-40%)
𝑆𝑃𝐸𝐸𝐷 𝑥 25.4
𝐶𝐴𝐿𝐶𝑈𝐿𝐴𝑇𝐸𝐷 𝑆𝐿𝐷𝑊𝑁 𝐷𝐼𝑆𝑇 =
5
RUNNING ON
36
CONTROL SYSTEM
BREAKDOWN
OPERATION
DESC. OF
GETTING STARTED
SPEED VALUE
The instantaneous speed is measured by the CEDES APS system that reads the coded tape in time
LANDING SYSTEM
intervals to calculate the difference in elevation and convert to speed based on the set time interval.
The speed value viewed on the screen is an average of the instantaneous speed received from the APS.
The controller takes the average of the past three speed records every 250ms.
𝑆𝑃𝐸𝐸𝐷𝑁𝑂𝑊 + 𝑆𝑃𝐸𝐸𝐷𝑁𝑂𝑊−0.25𝑠 + 𝑆𝑃𝐸𝐸𝐷𝑁𝑂𝑊−0.5𝑠
CONNECTING TO
𝑆𝑃𝐸𝐸𝐷𝐴𝑉𝐺 =
3
WI-FI
NORMAL LIMITS
The elevator system has two separate systems that prevent the over travel and under travel of the
elevator. The first is mechanical switches in the hoistway actuated by a cam to disable the UP direction if
ADJUSTMENTS
“UNL” has been actuated and DOWN if “DNL” is actuated. The UNL/DNL signals are ON until actuated
APS
with relays and inputs to determine the state of the limits. The second is a “Digital” UNL/DNL that uses
the CEDES APS position with the set values of the Top and Bottom landing to set the directional limit at
38mm past the terminal landings.
ADJUST VALVE
MOTION DETECTION
The elevator system detects motion by comparing the current position (mm) to the previous position
(mm) sent by the APS. The Up/Down motion detection has 0.5s off-delay to allow time for next packet
to be received and acquire a general sense of direction over a longer period.
RUNNING ON
NORMAL
37
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
ADJUST VALVE
CONTROL SYSTEM
BREAKDOWN
Each valve has its own adjustment procedures and the manufacturer’s procedures should be followed to
ensure proper operation under all conditions (loading, temperature, debris, etc.). The outline below
should be a guide when following the manufacturer’s adjustment procedures.
OPERATION
DESC. OF
1. ADJUST BYPASS PRESSURE (empty car, pump running with up solenoid disconnected)
Adjust the minimum pressure
2. ADJUST RELIEF PRESSURE (ball valve closed, pump running)
Adjust the maximum pressure allowed in valve before relieving back to tank. Relief pressure
GETTING STARTED
38
RUNNING ON NORMAL OPERATION
CONTROL SYSTEM
BREAKDOWN
CHECKLIST TO RUN ON NORMAL OPERATION
OPERATION
DESC. OF
All INSPECTION switches are in the Normal position
All floor levels have been confirmed
SETUP switch on display SETUP screen is OFF
Slowdown distance set high to allow for future adjustment
GETTING STARTED
With power ON and above items addressed, there should be no faults and all safety string inputs
should be ON (UNL, DNL, PTSW, INS, DRLK, EXLT, GSF, DL, GSR, DLR)
LANDING SYSTEM
Confirm Power Doors Cycle Properly. Adjust the MOVFR cams as shown below to get a smooth
Open/Close cycle
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
Confirm the doors DO NOT close faster than the minimum door times required by ASME A17.1-
2019 §2.13.4 (scan QR below for door times). Check closing force of the car doors to ensure it is PROCEDURES
39
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
Check the door screen operates correctly. If unit is not working check the four items listed below
CONTROL SYSTEM
BREAKDOWN
Check Riding Lanterns and Hall Lanterns (if provided) for proper operation. You will need to
adjust the dip switches for Front/Rear (S2-3) and floor switches (S1-3…S1-8, S2-1).
ADJUSTMENTS
APS
ADJUST VALVE
40
TESTING PROCEDURES
CONTROL SYSTEM
BREAKDOWN
Please read and understand this manual and the electrical prints. Follow all instructions exactly during
OPERATION
DESC. OF
assembly and testing of the elevator. Improper elevator operation and risk could occur if you fail to do
so.
GETTING STARTED
The information presented herein is intended to provide the specific procedures that may be unique to
Schumacher Elevator’s equipment. It is not intended to provide procedures to all necessary tests on an
elevator. General knowledge and previous experience are emphasized before operating or
commissioning an elevator. All users are cautioned to utilize every effort to work safely in accordance
LANDING SYSTEM
with State and Federal OSHA regulations. Appropriate safety equipment should always be used.
CONNECTING TO
Mobile Device with C-more
WI-FI
Remote HMI app installed and
connected to controller Wi-Fi
ADJUSTMENTS
APS
Option Touch Screen can be
used instead of Mobile Device
(Test Procedure will not be the
ADJUST VALVE
same as below)
LOADING DESCRIPTIONS:
RUNNING ON
NORMAL
Up to rated load using the equation below (<50ft2 or < 5,000 lb.):
Passenger Loading
𝑊(𝑙𝑏. ) = 0.667 𝑥 𝐴2 + 66.7 𝑥 𝐴
Up to rated load. Load is distributed, weight of any single piece of
Class A: General Freight Loading freight shall not exceed 25%. Freight is moved by use of hand
trucks. (49 lb./ft2)
PROCEDURES
TESTING
41
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
OVER TRAVEL TEST
CONTROL SYSTEM
BREAKDOWN
4. Make sure the “BUCH” preset is “0” to prevent high speed inspection.
GETTING STARTED
5. Toggle the “UP” direction machine room inspection switch until the car stops running up.
Monitor position in the LANDINGS or SLOWDOWNS screen.
6. Record the pressure as needed (relief pressure) and the “POS TO LND” value is the amount of over travel
in mm.
LANDING SYSTEM
CONVERSION: 25.4mm = 1”
7. Toggle the “DOWN” direction machine room inspection switch to get elevator close to landing.
CONNECTING TO
8. Remove power and remove jumper from “BS” to “CONST” and “BS” to “UNL”. Once jumper is removed,
WI-FI
apply power.
9. Toggle INSPECT switch back to “RUN” to return to NORMAL OPERATION.
without raising the pressure more than 50% above the working pressure (pressure reached when lifting
car and rated load).
4. Make sure the “BUCH” preset is “0” to prevent high speed inspection.
5. Toggle the “DOWN” direction machine room inspection switch until the car stops running
down. Monitor position in the LANDINGS or SLOWDOWNS screen.
6. The “POS TO LND” value is the amount of under travel in mm.
CONTROL SYSTEM
DETAILS
42
CONTROL SYSTEM
BREAKDOWN
CONVERSION: 25.4mm = 1”
7. Toggle the “UP” direction machine room inspection switch to get elevator close to landing.
OPERATION
DESC. OF
8. Remove power and remove jumper from “BS” to “CONST” and “BS” to “DNL”. Once jumper is removed,
apply power.
9. Toggle INSPECT switch back to “RUN” to return to NORMAL OPERATION.
GETTING STARTED
REQUIREMENTS FROM A17.1-2019 §3.4.2.1 Minimum Bottom Car Runby Distance
Elevator Rated Speed ≤ 100 ft/min: 3 inches
Elevator Rated Speed 100 – 200 ft/min:
[𝑅𝑎𝑡𝑒𝑑 𝑆𝑝𝑒𝑒𝑑] ∗ [3 𝑖𝑛. ]
𝐷𝑖𝑠𝑡𝑎𝑛𝑐𝑒 =
100
LANDING SYSTEM
TERMINAL SLOWDOWN TEST
ASME A17.2-2017 §2.28.3.2 Normal Terminal Stopping Devices
The test verifies failure to reduce speed at the terminal landings by mans of the APS. The Terminal Test forces the
car to run past the normal slowdown position and into the terminal landing (up or down). Test will verify that the
CONNECTING TO
absolute positioning system can reduce speed independently in the event the means to slowdown the elevator at
a terminal floor fail, the elevator will not overtravel at rated speed into the stop ring/buffer.
WI-FI
To test the Terminal Slowdown:
1. Place car call to 1st Landing.
2. Turn HALL CALLS switch to “OFF” which disables all hall calls.
ADJUSTMENTS
3. Turn DOORS switch to “OFF” which disables the door open function.
APS
4. Navigate to the SLOWDOWNS screen, record the “UP SLOWDOWN DIST” value:
__________mm.
5. Set “UP SLOWDOWN DIST” value low enough to be less than the “CALCULATED SLDWN DIST”.
6. Place a top landing call and observe the slowdown process.
ADJUST VALVE
7. The car will slow down at the terminal landing and a UP TERMINAL FAULT will be recorded. The slowdown
S-Curve will likely not match a normal run.
8. Set the UP SLOWDOWN value back to its original value in step 4.
9. Repeat the test in the opposite direction. Record the “DN SLOWDOWN DIST” value: ________mm.
10. Set “DN SLOWDOWN DIST” value low enough to be less than the “CALCULATED SLDWN DIST”.
RUNNING ON
11. Place car call to 1st Landing.
NORMAL
12. The car will slow down at the terminal landing and a DN TERMINAL FAULT will be recorded. The slowdown
S-Curve will likely not match a normal run.
13. Set the “DN SLOWDON DIST” value back to its original value in step 4.
14. Verify correct elevator operation before returning to NORMAL OPERATION.
15. Turn HALL CALLS switch to “ON” and DOORS to “AUTO”.
PROCEDURES
TESTING
3. Toggle the “DOWN” direction machine room inspection switch until the car stops running down.
DETAILS
43
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
6. Place the elevator on INSPECTION OPERATION by switching from “RUN” to “INSPECT” on controller.
CONTROL SYSTEM
BREAKDOWN
7. Toggle the “UP” direction machine room inspection switch until the car stops running down.
8. The elevator has reached the Normal Limit (UNL).
OVERSPEED TESTS
The dual absolute selector system monitors velocity on two channels and the central processing unit compares the
GETTING STARTED
values for accurate speed monitoring. Make certain that the UP SPD and DN SPD values are set currently using the
HHU and accessing the PRESETS screens.
• Record the Up/Down top speeds from the SLOWDOWNS or TERMINAL SLOWDOWNS screen.
LANDING SYSTEM
2. Turn HALL CALLS switch to “OFF” which disables all hall calls.
3. Turn DOORS switch to “OFF” which disables the door open function.
4. Set the UP SPD value on the PRESETS PAGE 2 to a value less than the actual top
speed in up direction.
ADJUSTMENTS
9. Set the DN SPD value on the PRESETS PAGE 2 to a value less than the actual top speed in down
direction.
10. Place car call to 1st landing.
11. Once the elevator speed is above DN SPD, high speed output will turn OFF, car will continue to
next landing at leveling speed and DN OVERSPEED FAULT will be recorded.
RUNNING ON
44
6. Verify correct elevator operation before returning to NORMAL OPERATION.
CONTROL SYSTEM
BREAKDOWN
7. Toggle INSPECT switch back to “RUN” to return to NORMAL OPERATION.
OPERATION
DESC. OF
2. Set the LTOS value on the PRESETS PAGE 2 to a value less than elevator running at
sustained leveling up/down direction.
3. Toggle the “DOWN” direction machine room inspection switch until the car is about 24” from landing.
4. Toggle INSPECT switch back to “RUN” to return to NORMAL OPERATION. The car will level back to nearest
GETTING STARTED
landing.
5. Once the elevator speed is above LTOS, the car will stop running and DN LEVELING OVERSPEED
FAULT will be recorded.
6. Reset Fault and set LTOS back to original value.
LANDING SYSTEM
LOW OIL PROTECTION
Code requires protection from a low oil situation. The code allows either direct oil level monitoring or a pump run
timer. The control system utilizes a pump run timer to prevent running the pump longer than TUP. The TUP time
accumulates once the “U” relay is energized to once it turns OFF.
CONNECTING TO
To test Low Oil Protection:
WI-FI
1. Place car call to 1st landing.
2. Disable STALL fault detection by setting STALL time to “0”.
3. Place a car call to the top landing.
4. Remove the “U” relay to prevent motion in Up direction. The accumulated timer value is displayed on the
PRESETS PAGE 2 screen.
ADJUSTMENTS
5. Once the pump has been running longer than TUP timer, Up direction is stopped and the elevator travels
APS
to the bottom landing. Automatic Doors are still operational, although hall call will not operate doors.
6. Reset Fault and set STALL back to original value.
7. Verify correct elevator operation before returning to NORMAL OPERATION.
ADJUST VALVE
REQUIREMENTS FROM A17.1-2019 §3.26.9
Pump-run timer prevent pump motor from running indefinitely
Automatically bring car to lowest landing
Car doors still operational from in car
Car doors not operational from hall call
RUNNING ON
NORMAL
LOW PRESSURE SWITCH
When cylinders are installed with the top of the cylinder above the top of the storage tank, a pressure-sensing
means shall be provided in the line between the cylinder and the check valve, which shall detect the loss of
positive pressure at the top of the cylinder. Low Pressure switch is located on the hydraulic valve and is wired in
PROCEDURES
45
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
REQUIREMENTS FROM A17.1-2019 §3.26.8
CONTROL SYSTEM
BREAKDOWN
any of these checks fails, position and velocity data are no longer safe according to SIL 3 and the PLC processing
unit will initiate appropriate action.
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
1. Run the elevator at contact speed and remove the signal from one channel at the main control.
Observe the elevator.
2. The elevator will stop at the next landing and an ENCODER FAULT #1 or #2 will be displayed indicating
which channel was removed.
RUNNING ON
3. The elevator will stay at the landing until the lost channel has been restored.
NORMAL
Encoder tests can also be performed by accessing the ENCODER TEST screen of the HHU. Each encoder
can be separately turned off to test NORMAL SLOWDOWN functions and loss of encoder
communications.
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
46
CONTROL SYSTEM
BREAKDOWN
OPERATION
DESC. OF
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
Monitoring Compliance Verification
Protection Against Failures (ASME A17.1 Sections 2.26.9.3 and 2.26.9.4)
Critical components for hydraulic controls:
1. Remove relays DL, DLR, GS. GSR, K, UD or K2 and the elevator should not run.
2. Removing relays GS, DL, UD, K or K2 will cause a MON safety fault to occur during a door cycle.
RUNNING ON
NORMAL
3. Removing EXLT input will cause an EXLT MOTOR fault to occur.
to the OFF position. Verify that the car will not run from the cartop inspection station.
DETAILS
5. Fully close car and hoistway doors and verify that the car will run on Normal Operation.
47
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
Detection of Jumpers in Door Safety String:
CONTROL SYSTEM
BREAKDOWN
Perform the same test on the rear gate and door lock circuits if they exist.
Detection of Loss of Door Open and Close Limits:
For cars with automatic doors only.
LANDING SYSTEM
2. While car is running up, remove the H relay or set the TUP timer value to a lower value.
3. The UP RUN timer should show its accumulated value on the HHU.
4. The car should stop and return to the lowest landing when the UP RUN timer preset time expires.
ADJUST VALVE
Resetting Faults.
Most faults that occur can be reset by placing the control on inspection operation and pressing the
RUNNING ON
NORMAL
“RESET” button for 1 second or by pressing the “RESET” button on the display for 1 second.
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
48
CONTROL SYSTEM DETAILS
CONTROL SYSTEM
BREAKDOWN
READING INPUTS/OUTPUTS
OPERATION
DESC. OF
for programming. “STOP” will disable execution of code
“PWR” and “RUN” LED should always be lit with power applied.
GETTING STARTED
MicroSD slot holds data of past faults. Used for advanced diagnostics
LANDING SYSTEM
Ethernet Port. Transmits/Receives data to HMI and CAN bus
Gateway
CONNECTING TO
WI-FI
131041 – PLC BRX 16-PT 115-240VAC INPUT (BX-16NA)
16-Point input module has (4) groups of inputs having their own indicator light.
1st input (0) through 16th input (15) indicated on left side of module.
ADJUSTMENTS
Each group of (4) inputs have a dedicated common (1C…4C), these correlate to
APS
the terminal and are indicated on the right side of the module. (typically
connected to LC)
ADJUST VALVE
131044 – PLC BRX 16-PT RELAY OUTPUT (BX-16TR)
16-Point output module has (4) groups of outputs having their own indicator
light. 1st output (0) through 16th output (15) indicated on left side of module.
RUNNING ON
Each group of (4) outputs have a dedicated common (1C…4C), these correlate
NORMAL
to the terminal and are indicated on the right side of the module. (typically
connected to BS)
PROCEDURES
TESTING
the schematic. Status can also be read from the PLC I-O Screen on the HMI
49
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
INPUTS/OUTPUT DESCRIPTIONS
CONTROL SYSTEM
BREAKDOWN
1CR ST
1 REAR CAR CALL ON= Rear Car Call to 1st (Walkthrough only) COP
DESC. OF
1U ST
1 UP HALL CALL ON= Hall Call at 1st HS
1UR 1ST REAR HALL CALL ON= Rear Hall Call at 1st (Walkthrough only) HS
24V 24V MONITOR (NC) OFF= 24V Power Supply Fault CON
2C 2ND CAR CALL ON= Car Call to 2nd COP
GETTING STARTED
2CR 2ND REAR CAR CALL ON= Rear Car Call to 2nd (Walkthrough only) COP
2D ND
2 DOWN HALL CALL ON= Hall Call Down at 2nd HS
2DR 2ND REAR DOWN HALL CALL ON= Rear Hall Call Down at 2nd (Walkthrough only) HS
2U ND
2 UP HALL CALL ON= Hall Call Up at 2nd HS
2UR ND
2 REAR UP HALL CALL ON= Rear Hall Call Up at 2nd (Walkthrough only) HS
3C 3RD CAR CALL ON= Car Call to 3rd COP
LANDING SYSTEM
3CR 3RD REAR CAR CALL ON= Rear Car Call to 3rd (Walkthrough only) COP
3D 3RD DOWN HALL CALL ON= Hall Call Down at 3rd HS
3DR 3RD REAR DOWN HALL CALL ON= Rear Hall Call Down at 3rd (Walkthrough only) HS
3U RD
3 UP HALL CALL ON= Hall Call Up at 3rd HS
3UR RD
3 REAR UP HALL CALL ON= Rear Hall Call Up at 3rd (Walkthrough only) HS
4C TH
4 CAR CALL ON= Car Call to 4th COP
CONNECTING TO
4CR TH
4 REAR CAR CALL ON= Rear Car Call to 4th (Walkthrough only) COP
WI-FI
CPX DOOR CLOSE BUTTON ON= Door Close Pressed (Quick Close Time) COP
CPXR REAR DOOR CLOSE BUTTON ON= Door Close Rear Pressed (Quick Close Time) COP
CST IN CAR STOP SWITCH ON= Normal / OFF=Switch in Stop Position COP
DCL FRONT DOOR CLOSE LIMIT OFF= Front Door Fully Closed DOP
ADJUST VALVE
DCLR REAR DOOR CLOSE LIMIT OFF= Rear Door Fully Closed DOP
DHO DOOR HOLD OPEN ON= Hold Front Door Open for DHOT / CPX Cancels COP
DHOR REAR DOOR HOLD ON= Hold Rear Door Open for DHOT / CPXR Cancels COP
DIS CALL CANCEL ON= Cancels Registered Car Calls / Phase 2 only COP
DL DOOR LOCK FRONT ON= Front Door Closed and Locked HW
DL1 DOWN INSPECT / ACCESS ON= Down Command from button/key switch CT/HS
RUNNING ON
DLR DOOR LOCK REAR ON= Rear Door Closed and Locked HW
NORMAL
DNL DOWN NORMAL LIMIT (NC) ON= Normal / OFF= On the limit CT
DOB FRONT DOOR OPEN BUTTON ON= Door Open Button Pressed COP
DOBR REAR DOOR OPEN BUTTON ON= Rear Door Open Button Pressed (Walkthrough only) COP
DOL FRONT DOOR OPEN LIMIT OFF= Front Door Fully Open DOP
DOLR REAR DOOR OPEN LIMIT OFF= Rear Door Fully Open DOP
PROCEDURES
TESTING
DRLK GATE/DOOR SAFETY ON= GS/DL (GSR/DLR) Relay ON with (without) GSX-DRLK jumper CON
EE FRONT DOOR SCREEN (NC) ON= Normal / OFF=Obstruction in front door screen DOP
EER REAR DOOR SCREEN (NC) ON= Normal / OFF=Obstruction in rear door screen DOP
EMC CAR FIRE PHASE 2 "ON" ON= Phase 2 Enabled / OFF= Disabled (OEM ON) or Hold (OEM OFF) COP
EMH HALL FIRE PHASE 1 "ON" ON= Recall to Main Egress (Overrides Fire Signaling Devices) HS
CONTROL SYSTEM
EPSA EMERGENCY POWER “A” ON= Emergency Power Switch elevator “A” will be operational HS
EPSB EMERGENCY POWER “B” ON= Emergency Power Switch elevator “B” will be operational HS
EPT EMERGENCY POWER TRANSFER ON= Pre-transfer signal to stop car at next landing HS
50
EXLT EXTERNAL MOTOR FAULT ON= Normal / OFF= Soft-Starter fault CON
CONTROL SYSTEM
BREAKDOWN
FAL SMOKE ALL LAND (MAIN RECALL) ON= Recall to Main Egress (use with FFH for hazards) FCP
FFH SMOKE FIRE HAT (HAZARD) ON= Hazard Detected, flash fire hat (use with FAL/FML for egress) FCP
FML SMOKE MAIN LAND (ALT RECALL) ON= Recall to Alternate Egress (use with FFH for hazards) FCP
GM GATE MONITOR FRONT ON= Front Door Within 6” of Fully Closed Position DOP
GMR GATE MONITOR REAR ON= Rear Door Within 6” of Fully Closed Position DOP
GS1M "GS1" MONITOR ON= Access Front. Monitors between “GS1” and “GS2” contacts. CON
OPERATION
GS1MR “GS1R” MONITOR ON= Access Rear. Monitors between “GS1R” and “GS2R” contacts. CON
DESC. OF
GSF GATE SWITCH FRONT ON= Front Car Gate Closed DOP
GSR GATE SWITCH REAR ON= Rear Car Gate Closed DOP
HC HALL CALL CUT-OUT (NC) ON= Hall Calls Enabled / “ENCODER TESTS” screen “HC” button CON
INS INSPECTION ON= All INSPECT switches in OFF or NORMAL position CON
GETTING STARTED
IS INDEPENDENT SERVICE (NO) ON= Independent Service Enabled COP
MON SAFETY MONITOR ON= GS/GSR, DL/DLR, UD, and K OFF. SAFETY MON Fault CON
MTO MOTOR THERM. OVERLOAD (P2) ON= Motor Thermal OK to run. Motor/Oil temp < 158°F(70°C) PU
OEM CAR FIRE PHASE 2 "OFF" ON= Phase 2 Fire Service is OFF COP
PTSW PIT SW (SAFETY STRING) ON= Safety String made. FIRE STOP, EM.EXIT, CARTOP STOP, PIT SW HW/CT
RST ANSI RESET ON= Reset fault pressed. Machine room ins. sw. to INSPECT CON
LANDING SYSTEM
SM HALL FIRE PHASE 1 "RESET" ON= Reset Phase 1 Fire Service. Phase 2 must be OFF and recalled HS
TAD TOP ACCESS DOWN ON= Top Access Down Command. Limited by Access Limit Distance HS
UL1 UP INSPECT / ACCESS ON= Up Command from button/key switch CT/HS
UNL UP NORMAL LIMIT (NC) ON= Normal / OFF= On the limit CT
UPS UPS POWER ON (NO) ON= Controller is on UPS power. “NP” relay is OFF CON
1CK 1ST CAR LIGHT ON= 1st Car Call Acknowledged COP
CONNECTING TO
1CKR 1ST REAR CAR LIGHT ON= 1st Rear Car Call Acknowledged COP
WI-FI
1UK 1ST UP HALL LIGHT ON= 1st Hall Call Acknowledged HS
1UKR 1ST REAR HALL LIGHT ON= 1st Rear Hall Call Acknowledged HS
2CK 2ND CAR LIGHT ON= 2nd Car Call Acknowledged COP
2CKR 2ND REAR CAR LIGHT ON= 2nd Rear Car Call Acknowledged COP
2DK 2ND DOWN HALL LIGHT ON= 2nd Down Hall Call Acknowledged HS
ADJUSTMENTS
2DKR 2ND REAR DOWN HALL LIGHT ON= 2nd Down Rear Hall Call Acknowledged HS
APS
2UK 2ND UP HALL LIGHT ON= 2nd Up Hall Call Acknowledged HS
2UKR 2ND REAR UP HALL LIGHT ON= 2nd Up Rear Hall Call Acknowledged HS
3CK 3RD CAR LIGHT ON= 3rd Car Call Acknowledged COP
3CKR 3RD REAR CAR LIGHT ON= 3rd Rear Car Call Acknowledged COP
ADJUST VALVE
3DK 3RD DOWN HALL LIGHT ON= 3rd Down Hall Call Acknowledged HS
3DKR 3RD REAR DOWN HALL LIGHT ON= 3rd Down Rear Hall Call Acknowledged HS
3UK 3RD UP HALL LIGHT ON= 3rd Up Hall Call Acknowledged HS
3UKR 3RD REAR UP HALL LIGHT ON= 3rd Up Rear Hall Call Acknowledged HS
4CK 4TH CAR LIGHT ON= 4th Car Call Acknowledged COP
4CKR 4TH REAR CAR LIGHT ON= 4th Rear Car Call Acknowledged COP
RUNNING ON
4DK 4TH DOWN HALL LIGHT ON= 4th Down Hall Call Acknowledged HS
NORMAL
4DKR 4TH REAR DOWN HALL LIGHT ON= 4th Down Rear Hall Call Acknowledged HS
BZ FIRE/NUDGING BUZZER ON= Fire Emergency. Recall, Ind Serv or Inspect with Recall. CT/COP
C DOOR CLOSE FRONT ON= Power Close Door. Turns ON “C” relay CON
CR DOOR CLOSE REAR ON= Power Close Door. Turns ON “CR” relay CON
D RUN DOWN ON= Turns ON “D” relay. Down direction command CON
PROCEDURES
TESTING
DHOL DOOR HOLD OPEN LIGHT ON= Door Hold Open Function is active. Door Close to Cancel COP
DZO DOOR ZONE OUTPUT ON= Turns on “DZ” relay. Elevator within 40mm of landing. CON
EMLH HALL FIRE PHASE 1 LIGHT ON= Fire Service initiated HS
EMLL CAR FIRE PHASE 1 LIGHT ON= Fire Service initiated. Flash when “FFH” signaled COP
FAULT FAULT OUT ON= Control System Fault CON
CONTROL SYSTEM
GS1 ACCESS GATE SW BYPASS #1 ON= Gate Switch Front Bypass Contact 1 (Access Only) CON
DETAILS
GS2 ACCESS GATE SW BYPASSE #2 ON= Gate Switch Rear Bypass Contact 2 (Access Only) CON
H FAST SPEED ON= Turns ON “H” relay. Powers High speed valve signal CON
LEV LEVELING DOOR LOCK BYPASS ON= Turns ON “LEV” relay. Used to bypass doors on re-level CON
51
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
NR NUDGING SPEED ON= Turns ON “NR” relay. Nudg. function or Fire Service CON
CONTROL SYSTEM
BREAKDOWN
O OPEN FRONT DOOR ON= Turns ON “O” relay. Needs “DZ” and DOOR DISABLE=OFF CON
OR DOOR OPEN REAR ON= Turns ON “OR” relay. Needs “DZ” and DOOR DISABLE=OFF CON
R PUMP MOTOR RUN ON= Turns ON “RX” relay. Soft-Starter to RUN. UNL must be ON CON
RSNC JACK RESYNC ON= Jack Resync Lowering is initiated. Run to buffer and hold CON
(CONFIGURED OUTPUT FOR SPARE FEATURES) CON
CLT > 0: ON after elevator idle for “CLT” time
OPERATION
3CC 3rd CAR CALL SECURITY Used to secure 3rd floor car calls. Bypassed with “EMC” relay COP
4CC 4th CAR CALL SECURITY Used to secure 4th floor car calls. Bypassed with “EMC” relay COP
AS1 ACCESS SWITCH [1] Bot. Access Sw. Com. (POLE-1 2). Power from “PTSW” through “INS” HS
AS2 ACCESS SWITCH [2] Bot. Access “DL” Tie point. Power from “AS3” through “INA” HS
AS3 ACCESS SWITCH [3] Bot. Access Sw. UP/DN Signal (POLE-1 3,1). Power from switch HS
AS4 ACCESS SWITCH [4] Top Access Sw. UP/DN Signal (POLE-1 3,1). Power from lower DL HS
LANDING SYSTEM
AS5 ACCESS SWITCH [5] Other Access Contact. Power from “DRLK” through “INA” CON
AS6 ACCESS SWITCH [6] Top Access Sw. Com. (POLE-1 2). Power to “DL” through “INA” HS
AS7 ACESSS SWITCH [7] Top Access Sw. Com. (POLE-1 2). Power to “DLR” through “INA” HS
BS CONTROLLER POWER 120VAC Fused control power. Power common various devices CON
CC CAR CALL COMMON (NOT USED)
COMS HU/HD COMMON (STS-1 ONLY) JUMPER TO HU/HD CON
CONNECTING TO
CTC CAR SAFETY STRING Car safety string OK to run. FIRE STOP, EM. EXIT, CARTOP STOP CT/HW
WI-FI
INS2 ACCESS OPERATION (NC) Access OFF signal. Powers MACHINE ROOM INSPECT switch COP
INS3 ACCESS OPERATION (NO) Access ON signal. Powers “ACC” input COP
INS4 CAR TOP INSPECTION Car-Top Inspect OFF signal. Powers DOOR BYPASS switches CT
INS4X DOOR BYPASS SWITCHES BYPASS OFF signal. Powers Car Access Enable switch COP
INS5 IN-CAR INSPECTION (NO) In-Car Inspect ON signal. Powers “ICI” input COP
INSX IN-CAR INSPECTION (COM) Car-Top Inspect to In-Car Inspect Tie point. COP
RUNNING ON
NJ NUDGING FRONT Door Operator nudging signal. NLC jumper through “NR” relay DOP
NJR NUDGING REAR Door Operator nudging signal. NLC jumper through “NR” relay DOP
PS LOW PRESSURE SWITCH Prevents Down Travel. NC tie point PS - DNL PU
SBS SHARED CONTROLLER POWER Duplex Power. Isolate by removing SBS jumper CON
UP ACCESS LIMIT TERM (STS-1 ONLY) (NOT USED)
PROCEDURES
TESTING
LOCATION DESCRIPTION
CON CONTROLLER EPS EMERGENCY POWER SYSTEM
COP CAR OPERATING PANEL FCP FIRE CONTROL PANEL
CT CAR TOP HS HALL STATION
DOP DOOR OPERATOR HW HOISTWAY
CONTROL SYSTEM
PU POWER UNIT
DETAILS
52
STATUS WHEN IDLE ON NORMAL OPERATION
CONTROL SYSTEM
BREAKDOWN
DOORS CLOSED AT FLOOR LEVEL
= ON
OPERATION
C CR * D DNL
DESC. OF
DL DLR * DZ GS
RELAYS
GETTING STARTED
O OR * RX SPR
STX U UD UNL
1C 1CR 1U 1UR
24V 2C 2CR 2D
2DR 2U 2UR 3C
LANDING SYSTEM
3CR 3D 3DR 3U
3UR 4C 4CR 4D
4DR ACC BAU BUCH **
CONST CPX CPXR CST
DCL DCLR DHO DHOR
CONNECTING TO
INPUTS
WI-FI
DNL DOB DOBR DOL
DOLR DRLK EE EER
EMC EMH EPT EXLT
FAL FFH FML GM
ADJUSTMENTS
GMR * GS1M GS1MR GSF
APS
GSR * HC INS IS
MON MTO OEM PTSW
RST SM TAD UL1
ADJUST VALVE
UNL UPS
1CK 1CKR 1UK 1UKR
2CK 2CKR 2DK 2DKR
2UK 2UKR 3CK 3CKR
3DK 3DKR 3UK 3UKR
RUNNING ON
OUTPUTS
NORMAL
4CK 4CKR 4DK 4DKR
BZ C CR D
DHOL DZO EMLH EMLL
FAULT GS1 GS2 H
H LEV NR O
PROCEDURES
TESTING
OR R RSNC SPR
U UD
CONTROL SYSTEM
53
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT DESCRIPTIONS
CONTROL SYSTEM
BREAKDOWN
All faults follow the format below and are shown with a timestamp in “ALARMS & FAULTS” screen:
PRESET IS ON.
OPERATION.
TESTING
SOLUTION 2: CAN bus terminating resistor not present. Each CAN bus
DETAILS
54
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
5 COM ERROR #2 CEDES APS COMMUNICATION ERROR [2]
REASON: Unable to establish communication to Channel [2] of APS.
“STAT LED” blinking fast (5Hz) indicates a communication error.
CONDITIONS: COMMUNICATION NOT MONITORED IN CONTRUCTION
OPERATION.
OPERATION
DESC. OF
SOLUTION 1: Faulty CAN bus wiring, check wiring at RJ45 breakout
board (7=CAN 1 LOW / 8=CAN 1 HIGH) which makes a junction in the
COP back on the travel cable (Shielded Pair) to the CAN Gateway
(1=CAN 1 HIGH / 2=CAN 1 LOW)
SOLUTION 2: CAN bus terminating resistor not present. Each CAN bus
GETTING STARTED
channel should be terminated with a 1/4W 120Ω resistor to prevent
noise interference.
LANDING SYSTEM
CONDITIONS: CONTRAST NOT MONITORED IN CONSTRUCTION
OPERATION.
SOLUTION 1: Clean the tape from top to bottom. Clean Reader enclosure exterior and
interior if necessary.
SOLUTION 2: Check for specific area on the tape contrast is low and look for damage or
CONNECTING TO
defects in the tape. Contrast status can be found on the “CEDES” screen.
WI-FI
7 CNTR FAULT CEDES APS PACKET COUNTER FAULT
REASON: Each packet received by the CAN Gateway has a packet
*Sequence Counter Fault count (range 0-255). The packet count from [1] to [2] are
compared, not equal for more than 1.4s. Latches for 10s after
ADJUSTMENTS
fault logged.
APS
CONDITIONS: COUNTER NOT MONITORED IN CONSTRUCTION
OPERATION OR SERVICE OPERATION.
RESET: RESET BUTTON
ADJUST VALVE
the CAN Gateway/PLC. Check wiring, and check 24V power is within range. Sequence
Counter of [1] is located on “CEDES” screen.
8 DOOR CLOSE LIMIT FAULT FRONT DOOR CLOSE LIMIT FAILED TO TURN ON
REASON: “DCL” must turn ON before “DL”, “GSF”, “DRLK”, and
RUNNING ON
*DCL FLT “GM” turn OFF.
NORMAL
CONDITIONS: Must be within a Front DZ and “PTSW” must be ON.
SOLUTION 2: Input module has a faulty input. Swap input module with “DCL” (typically 2nd
input module).
CONTROL SYSTEM
DETAILS
55
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
9 REAR DOOR CLOSE LIMIT REAR DOOR CLOSE LIMIT FAILED TO TURN ON
FAULT REASON: “DCLR” must turn ON before “DLR”, “GSR”, “DRLK”, and
“GMR” turn OFF.
CONDITIONS: Must be within a Rear DZ and “PTSW” must be ON.
SOLUTION 2: Input module has a faulty input. Swap input module with “DCLR” (typically
GETTING STARTED
SOLUTION 2: Inspect hoistway door interlock for failed contacts or pickup roller
malfunction.
*DLR MON FAULT CONDITIONS: Only monitored when “GSR” OFF and car gate not fully closed (DCLR=ON).
12 REAR DOOR LOCK “DLR” REAR DOOR LOCK FAILURE DURING CLOSE
TIMEOUT FAULT REASON: “DLR” must turn ON before DCPT (Door Close Protection Timer) expires with
“GSR” ON and car door fully closed (DCLR=OFF).
*TPL DLR FLT CONDITIONS: Only when inside Rear DZ and not on INSPECTION OPERATION.
RUNNING ON
NORMAL
SOLUTION 1: Debris stuck in door track prevented hoistway door from closing. Hoistway
door may have de-coupled from car door.
SOLUTION 2: Input module has faulty input. Swap input module with “DLR” (typically 3rd
input module)
PROCEDURES
13 DOOR LOCK “DL” TIMEOUT FRONT DOOR LOCK FAILURE DURING CLOSE
TESTING
FAULT REASON: “DL” must turn ON before DCPT (Door Close Protection Timer) expires with
“GSF” ON and car door fully closed (DCL=OFF).
*TPL DL FLT CONDITIONS: Only when inside Front DZ and not on INSPECTION OPERATION.
CONTROL SYSTEM
SOLUTION 1: Debris stuck in door track prevented hoistway door from closing. Hoistway
door may have de-coupled from car door.
DETAILS
SOLUTION 2: Input module has faulty input. Swap input module with “DL” (typically 1st
input module)
56
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
14 DOOR OPEN LIMIT FAULT FRONT DOOR OPEN LIMIT FAILED TO TURN ON
REASON: “DOL” must turn ON before “DL”, “GSF”, “DRLK”, and
“GM” turn OFF.
CONDITIONS: Must be within a Front DZ and “PTSW” must be ON.
RESET: RESET BUTTON or IN-CAR STOP
OPERATION
SOLUTION 1: Malfunction with the door operator DCL cam or
DESC. OF
wiring from door operator back to controller. Check Door Operator
DCL terminations. Check CAM #3 operation by running operator in
“MANUAL” mode.
SOLUTION 2: Input module has a faulty input. Swap input module with “DCL” (typically 2nd
GETTING STARTED
input module).
LANDING SYSTEM
15 REAR DOOR OPEN LIMIT REAR DOOR OPEN LIMIT FAILED TO TURN ON
FAULT REASON: “DOLR” must turn ON before “DLR”, “GSR”, “DRLK”, and
“GMR” turn OFF.
CONDITIONS: Must be within a Rear DZ and “PTSW” must be ON.
RESET: RESET BUTTON or IN-CAR STOP
CONNECTING TO
SOLUTION 1: Malfunction with the door operator DCL cam or
WI-FI
wiring from door operator back to controller. Check Door Operator
DCL terminations. Check CAM #3 operation by running operator in
“MANUAL” mode.
SOLUTION 2: Input module has a faulty input. Swap input module with “DCLR” (typically
3rd input module).
ADJUSTMENTS
APS
16 DOOR CLOSE PROTECT “TPL” COUNT EXCEEDED “TPL_CNT” LIMIT
ADJUST VALVE
COUNT FAULT REASON: Each time Front or Rear Door did not fully close before DCPT (Door Close
Protection Timer) expires it increments the “TPL” fault count. If door fails to close,
controller initiates a re-open and attempts to close again until “TPL” count has been
exceeded.
CONDITIONS: Prevents “TPL” fault counts when on Fire Service.
RESET: RESET BUTTON or DOORS CYCLE CORECTLY or IN-CAR STOP
RUNNING ON
NORMAL
SOLUTION 1: Debris stuck in hoistway door track or car gate door track prevented
hoistway door or car gate from closing.
DOWN DIRECTION FAULT REVERSED MOTION DETECTED IN DOWN DIRECTION
REASON: UP “Movement Detected” when trying to run in down direction for the preset PROCEDURES
*DN DIR FLT DIR time. Timer starts counting once “D” relay is ON.
TESTING
SOLUTION 1: DIR timer value is set too low. Check DIR timer accumulated value on
CONTROL SYSTEM
SOLUTION 2: Valve signals are not wired correctly causing the valve open in opposite
direction.
57
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
SOLUTION 1: Check speed during down leveling speed and make sure LTOS is greater than
the sustained leveling speed with at least 5ft/min above to allow for increased speed
under full load.
SOLUTION 2: Check speed during up inspect speed and make sure ITOS is greater than the
sustained inspection speed with at least 5ft/min above to allow for increased speed under
CONNECTING TO
varied load.
SOLUTION 3: Inspect valve for malfunction or a change in operating speed since LTOS was
WI-FI
originally set.
18 DOWN OVERSHOOT OVERSHOT FLOOR WHEN TRAVELING IN DOWN DIRECTION
REASON: When arriving at a floor and the elevator travels past the absolute floor position
*DN OVRSHT by more than 40mm (DZO) to cause a re-level.
ADJUSTMENTS
SOLUTION 1: Check valve for debris causing valve to change its stopping profile. May need
adjustment in the Down Stop
SOLUTION 2: ASP Settings may need to be adjusted to match the valve stopping profile.
Check if “DN SLOWDOWN DISTANCE” and/or “DN STOP DISTANCE” need to be increased.
ADJUST VALVE
SOLUTION 1: Check if “DN SPD” is set correctly for intended contract speed. Down speed
will increase when fully loaded on certain valves. DN SPD should be set greater than the
top speed of a fully loaded car.
SOLUTION 2: Malfunction with the valve causing elevator to overspeed.
PROCEDURES
TESTING
SOLUTION 1: Elevator did not reach floor within “TDN” because valve signals/relays did
DETAILS
not function correctly. Check relays, relay board, and outputs driving the relays.
SOLUTION 2: Elevator did not reach floor within “TDN” because valve did not operate
correctly.
58
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
21 DOWN STALL MOTION NOT DETECTED IN DOWN DIRECTION
REASON: No “Movement Detected” or speed (avg.) not at or above 2 ft/min for the preset
STALL time. Timer starts counting once “D” relay is ON. Allows three Up or Down STALLS
before requiring RESET.
CONDITIONS: MUST NOT BE ON CONSTRUCTION OPERATION. STALL = 0 disables fault
detection.
OPERATION
RESET: RESET BUTTON
DESC. OF
SOLUTION 1: Acceleration is too low causing the timer to expire before the elevator
reaches 2 ft/min. Check STALL timer accumulated value on “PRESETS PAGE 2” screen. S-
Curve may change with car loading.
GETTING STARTED
SOLUTION 2: Valve control relays (D, UD, DNL, K) are not making connection causing the
valve not to open.
22 DOWN TERMINAL FAULT TRAVELLING DOWN AT HIGH SPEED WITHIN TERMINAL DISTANCE
REASON: High Speed output logic was ON when within Terminal Distance of Bottom
*DN TERM FLT Landing. (See TERMINAL SLOWDOWNS explanation in APS ADJUSTMENTS section to see
how Terminal Distance is calculated)
LANDING SYSTEM
CONDITIONS: No READER #1/#2 Fault or CNTR Fault.
SOLUTION 1: Increase the SLOWDOWN DISTANCE to turn OFF high speed output “H”
before arriving at Terminal Slowdown.
SOLUTION 2: Terminal Slowdown Distance is a function of car speed during a run. Check
that car speed in down direction matches the rated speed of the car and the DN SPD
CONNECTING TO
setting. (Down speed will increase when fully loaded on certain valves)
WI-FI
23 E.P. PRE-TRANSFER EMERGENCY POWER TRANSFER BACK TO NORMAL POWER
REASON: “EPT” input turned ON, initiates pre-transfer back to normal power. Next landing
car will park with door open until EPT turns OFF.
CONDITIONS: “24V” and “PTSW” MUST BE ON
ADJUSTMENTS
SOLUTION 1: (NOT A FAULT)
APS
24 LOST ENCODERS 1&2 BOTH READER #1 (TOP) AND READER #2 (BOTTOM) FAULT
REASON: Both Reader 1 & 2 are not communication, not
*ENCODER #1 & #2 FAULT reading position, or are turned OFF. (See Reader 1 or 2
Fault for details)
ADJUST VALVE
CONDITIONS: MUST NOT BE ON CONSTRUCTION OR
SETUP OPERATION. “24V” input must be ON
RUNNING ON
SOLUTION 3: Check CEDES APS for fault indicators and power applied.
NORMAL
SOLUTION 4: Check alignment of both readers if they are aligned on the tape correctly
throughout the hoistway.
26 GATE SW MONITOR FAULT FRONT GATE MONITOR FAILED TO TURN ON WITH GATE SWITCH CLOSED
REASON: “GM” input must turn ON before “GSF” to indicate the car gate is closed.
*GATE SW MON FLT PROCEDURES
*GSF MON FLT SOLUTION 1: Check the CAM on front door operator. CAM #5 should switch DPM ON
TESTING
59
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
27 REAR GATE SW MONITOR REAR GATE MONITOR FAILED TO TURN ON WITH GATE SWITCH CLOSED
FAULT REASON: “GMR” input must turn ON before “GSR” to indicate the car gate is closed.
*REAR GATE SW MON FLT SOLUTION 1: Check the CAM on front door operator. CAM #5 should switch DPM ON
*GSR MON FLT within 6” of door fully closed.
SOLUTION 2: Check for “GMR” input failure.
OPERATION
SOLUTION 3: Gate Switch (GSR) failed to OPEN. Check Rear Gate Switch for proper
DESC. OF
operation.
GETTING STARTED
28 GATE MONITOR SW FAULT FRONT GATE MONITOR FAILED TO TURN OFF WITH DOOR FULLY OPEN
REASON: Front car door is fully OPEN (DOL=OFF DCL=ON) with “GM” input ON.
*GMSW FLT RESET: RESET BUTTON
LANDING SYSTEM
SOLUTION 1: Check the CAM on front door operator. CAM #5 should switch DPM OFF
before fully opened. “GM” input is actuated by DPM on door operator.
SOLUTION 2: “GM” has been jumped. Isolate door operator signal and trace wiring for
possible jumper.
CONNECTING TO
WI-FI
29 REAR GATE MONITOR SW REAR GATE MONITOR FAILED TO TURN OFF WITH DOOR FULLY OPEN
FAULT REASON: Front car door is fully OPEN (DOLR=OFF DCLR=ON) with “GMR” input ON.
ADJUSTMENTS
SOLUTION 1: Check the CAM on front door operator. CAM #5 should switch DPM OFF
before fully opened. “GMR” input is actuated by DPM on door operator.
SOLUTION 2: “GMR” has been jumped. Isolate door operator signal and trace wiring for
possible jumper.
ADJUST VALVE
RUNNING ON
TIMEOUT FAULT REASON: “GSF” must turn ON before DCPT (Door Close Protection
Timer) expires with “DL” ON and car door fully closed
*TPL GSF FLT (DCL=OFF).
CONDITIONS: Only when inside Front DZ and not on
INSPECTION OPERATION.
PROCEDURES
TESTING
60
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
31 REAR GATE SW “GSR” REAR GATE SWITCH FAILURE DURING CLOSE
TIMEOUT FAULT REASON: “GSR” must turn ON before DCPT (Door Close Protection
Timer) expires with “DL” ON and car door fully closed
*TPL GSR FLT (DCLR=OFF).
CONDITIONS: Only when inside Front DZ and not on
INSPECTION OPERATION.
OPERATION
DESC. OF
SOLUTION 1: Gate switch contact broken or roller not actuating
bridging block [4].
SOLUTION 2: Input module has faulty input. Swap input module
with “GSR” (typically 3rd input module)
GETTING STARTED
GS1M FAULT GATE SWITCH ACCESS BYPASS FAULT
REASON: Access Operation is OFF (ACC=OFF) and “GS1M” input is ON for 2.0s.
RESET: RESET BUTTON
SOLUTION 1: Failed output contact for access. Replace “GS1M” and “GS2M” output
LANDING SYSTEM
module.
32 LANDING CONFIG FAULT LANDING POSITIONS HAVE BEEN CONFIGURED INCORRECTLY
REASON: One or more of the landings are equal to another landing. A lower landing
position is greater than a position set for landing above.
SOLUTION 1: Check positions for each landing. Fault will clear once the above is satisfied.
CONNECTING TO
WI-FI
33 LOST “DL” WHILE RUNNING FRONT DOOR LOCK CONTACT OPENED WHILE IN MOTION
REASON: “DL” input turned OFF when “UD” relay energized.
CONDITIONS: “PTSW” MUST BE ON AND NOT ON INSPECTION OPERATION
SOLUTION 1: As elevator passed landing, clutch hit pick-up rollers causing door to unlock.
ADJUSTMENTS
Adjust pick-up roller or clutch.
APS
34 LOST “DLR” WHILE REAR DOOR LOCK CONTACT OPENED WHILE IN MOTION
RUNNING REASON: “DLR” input turned OFF when “UD” relay energized.
CONDITIONS: “PTSW” MUST BE ON AND NOT ON INSPECTION OPERATION
ADJUST VALVE
SOLUTION 1: As elevator passed landing, clutch hit pick-up rollers causing door to unlock.
Adjust pick-up roller or clutch.
35 LOST “GSF” WHILE FRONT GATE SWITCH CONTACT OPENED WHILE IN MOTION
RUNNING REASON: “GSF” input turned OFF when “UD” relay energized.
RUNNING ON
CONDITIONS: “PTSW” MUST BE ON AND NOT ON INSPECTION OPERATION
NORMAL
SOLUTION 1: Door operator allowed car gate to drift open during run. Increase door
operator HOLDING TORQUE
SOLUTION 2: Car Gate Switch needs adjustment to prevent accidental opening of gate
switch.
PROCEDURES
TESTING
36 LOST “GSR” WHILE REAR GATE SWITCH CONTACT OPENED WHILE IN MOTION
RUNNING REASON: “GSR” input turned OFF when “UD” relay energized.
CONDITIONS: “PTSW” MUST BE ON AND NOT ON INSPECTION OPERATION
CONTROL SYSTEM
SOLUTION 1: Door operator allowed car gate to drift open during run. Increase door
DETAILS
61
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
REASON: “MTO” input turned OFF. Motor or Oil temperature exceeded 158°F(70°C).
CONDITIONS: “PTSW” must be ON.
SOLUTION 1: Reduce starting current of motor starter to reduce heat generated during
starting.
SOLUTION 2: If unit is high usage, increase door times to reduce the starts per hour, which
LANDING SYSTEM
REASON: Absolute position of Reader 1 must be within 50-90mm above Reader 2 position.
CONDITIONS: MUST NOT BE ON CONSTRUCTION OR SETUP OPERATION. “24V” input
WI-FI
must be ON
RESET: RESET BUTTON
SOLUTION 1: Check CAN bus communication for Reader #1. Check CEDES APS for fault
DETAILS
indicators.
SOLUTION 2: Check for proper installation of the CEDES APS.
SOLUTION 3: Check for alignment issue or obstruction of the reader to the tape.
SOLUTION 4: Turn ON Reader #1 at the ENCODER TEST screen.
62
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
41 READER #2 FAULT CEDES APS READER #2 (BOTTOM CAMERA) ERROR
REASON 1: New packet has not been received from
APS within 1.0s
REASON 2: Alignment fault for APS Reader #2 for
more than 1.0s
REASON 3: Reader #2 is turned OFF by ENCODER TEST
OPERATION
screen for more than 1.0s
DESC. OF
CONDITIONS: MUST NOT BE ON CONSTRUCTION OR
SETUP OPERATION
GETTING STARTED
SOLUTION 1: Check CAN bus communication for Reader #2. Check CEDES APS for fault
indicators.
SOLUTION 2: Check for alignment issue or obstruction of the reader to the tape.
SOLUTION 3: Turn ON Reader #2 at the ENCODER TEST screen.
LANDING SYSTEM
REASON: When Front/Rear doors are fully open (DOL/DOLR OFF), “MON” is checked to
*SAFETY MON FAULT turn ON. Must turn ON within 4.2s. Monitor is used to check the status of relays to ensure
*MON FLT the state changes when the corresponding inputs (GSF, DL, GSR, DLR) turn OFF.
RESET: PTSW or RESET BUTTON or IN-CAR STOP
SOLUTION 1: Check relays GS, DL, GSR, DLR, UD, K are fully seated into relay board.
CONNECTING TO
SOLUTION 2: Check “MON” for input failure.
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
25 STARTER FAULT SOFT STARTER FAULT CONTACT OPENED
REASON: “EXLT” input turned OFF. Fault contact opened on soft starter SIEMENS=9-10
*EXLT FAULT SPRECHER+SCHUH=97-98
CONDITIONS: “PTSW” and “MTO” must be ON.
SOLUTION 1: Check soft starter for fault. Reference soft starter manual to resolve fault.
RUNNING ON
NORMAL
SOLUTION 2: Check for “EXLT” input failure.
SOLUTION 1: DIR timer value is set too low. Check DIR timer accumulated value on
“PRESETS PAGE 2” screen.
CONTROL SYSTEM
SOLUTION 2: Valve signals are not wired correctly causing the valve open in opposite
DETAILS
direction.
63
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
Speed (average) is greater than the ITOS preset for more than 1.3s (INS is OFF). Allows
three Up or Down LEVEL FAULTS before requiring RESET.
CONDITIONS: INS signal determines the speed reference.
RESET: RESET BUTTON or 1-hour
SOLUTION 1: Check speed during up leveling speed and make sure LTOS is greater than the
LANDING SYSTEM
sustained leveling speed with at least 5ft/min above to allow for increased speed under
varied load.
SOLUTION 2: Check speed during up inspect speed and make sure ITOS is greater than the
sustained inspection speed with at least 5ft/min above to allow for increased speed under
varied load.
SOLUTION 3: Inspect valve for malfunction or a change in operating speed since LTOS was
CONNECTING TO
originally set.
WI-FI
SOLUTION 1: Check valve for debris causing valve to change its stopping profile. May need
APS
REARSON: Traveling in up direction and speed (avg.) recorded above “UP SPD” for more
than 1.5s.
CONDITIONS: NOT ON CONSTRUCTION OR INSPECTION OPERATION. FAULT SUSTAINED
WHEN BUCH=1
RESET: RESET BUTTON
RUNNING ON
SOLUTION 1: Check if “UP SPD” is set correctly for intended contract speed.
NORMAL
ON.
RESET: RESET BUTTON or PTSW or IN-CAR STOP
SOLUTION 1: Elevator did not reach floor within “TUP” because valve signals/relays did not
CONTROL SYSTEM
function correctly. Check relays, relay board, and outputs driving the relays.
SOLUTION 2: Elevator did not reach floor within “TUP”, valve did not operate correctly.
DETAILS
SOLUTION 3: Elevator did not reach floor within “TUP” because soft starter did not run
pump motor. (Likely fault on STALL before UP RUN)
64
FAULT NAME DESCRIPTION
CONTROL SYSTEM
BREAKDOWN
47 UP STALL MOTION NOT DETECTED IN UP DIRECTION
REASON: No “Movement Detected” or speed (avg.) not at or above 2 ft/min for the preset
STALL time. Timer starts counting once “U” relay is ON. Allows three Up or Down STALLS
before requiring RESET.
CONDITIONS: MUST NOT BE ON CONSTRUCTION OPERATION. STALL = 0 disables fault
detection.
OPERATION
RESET: RESET BUTTON
DESC. OF
SOLUTION 1: Acceleration is too low causing the timer to expire before the elevator
reaches 2 ft/min. Check STALL timer accumulated value on “PRESETS PAGE 2” screen. S-
Curve may change with car loading.
GETTING STARTED
SOLUTION 2: Valve control relays (U, UD, UNL, K) are not making connection causing the
valve not to open.
SOLUTION 3: Starter takes too long to start motor. “U” relay waits for Up-to-Speed contact
to close before being energized. Increase Starting Current on soft starter to decrease
motor starting time.
LANDING SYSTEM
48 UP TERMINAL FAULT TRAVELLING UP AT HIGH SPEED WITHIN TERMINAL DISTANCE
REASON: High Speed output logic was ON when within Terminal Distance of Top Landing.
(See TERMINAL SLOWDOWNS explanation in APS ADJUSTMENTS section to see how
Terminal Distance is calculated)
CONDITIONS: No READER #1/#2 Fault or CNTR Fault.
CONNECTING TO
SOLUTION 1: Increase the SLOWDOWN DISTANCE to turn OFF high speed output “H”
WI-FI
before arriving at Terminal Slowdown.
SOLUTION 2: Terminal Slowdown Distance is a function of car speed during a run. Check
that car speed in up direction matches the rated speed of the car and the UP SPD setting.
ADJUSTMENTS
REASON: Power coming from T1 is disrupted causing NP relay to turn OFF. When NP turns
APS
OFF, UPS input turns ON when UPS is providing power and disconnect switch is not OFF (D-
DD)
ADJUST VALVE
RESETTING FAULTS
RUNNING ON
MACHINE ROOM INSPECT SWITCH TO “INSPECT”.
NORMAL
2. PRESS “RESET” BUTTON FOR AT LEAST 1 SECOND.
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Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
PRESET DESCRIPTIONS
CONTROL SYSTEM
BREAKDOWN
Minimum door time allowed after door begins to open before allowing doors
DESC. OF
Buzzer function.
NR NUDGING STAY OPEN 0–1 0
When enabled (NR=1), car doors will Nudge Closed after the preset TNR time. If
NR=0, doors will remain Open and Nudging Buzzer will sound.
ADAT ADA QUICK CLOSE BLOCK TIME 0 – 99s 3.000 s
Minimum amount of time the doors will stay fully OPEN before other timers
CONNECTING TO
take effect.
GT PASSING CHIME OFF DELAY 0.5 – 10s 0.500 s
WI-FI
Amount of time the passing chime will sound when passing a floor.
LANT CAR LANTERN DELAY 0.5 – 20s 0.500 s
PRESETS PAGE 1
Amount of time after the Gate Switch opens the car lantern/gong will
light/sound.
ADJUSTMENTS
Designates which landing elevator will park at during parking/homing. “0” will
NORMAL
0= NO HOMING
DETAILS
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PRESET DESCRIPTION RANGE DEFAULT
CONTROL SYSTEM
BREAKDOWN
DHOT DOOR HOLD OPEN TIME 0 – 99s 20.000 s
Amount of time the elevator will hold door OPEN after “DHO” toggles. Function
can be cancelled by pressing Door Close (CPX). If using a switch, it is
recommended to set DHOT=0 since DHO must turn ON and OFF to begin timer
function.
“DH” “DH” DISPLAY DURING DOOR HOLD 0–1 1
OPERATION
Enables the “DH” display on the PI when a Door Hold function (DHO) is
DESC. OF
enabled.
LNDS NUMBER OF LANDINGS 1 – 12 2
Sets number of landings the elevator will service. This is for floors with
different elevations, FRONT/REAR walkthrough counts as one floor.
GETTING STARTED
STALL STALL FAULT TIME 0 – 10s 3.500 s
Amount of time allowed when running Up/Down for system to detect motion.
Average speed must be at or above 2ft/min within timer. Set time to “0’ to
disable UP/DOWN STALL FAULT
DIR DIRECTION FAULT TIME 0 – 10s 3.500 s
Amount of time allowed when running Up/Down and the system detects
LANDING SYSTEM
motion on the opposite direction. Motion Detection compares current position
(mm) to previous position (mm) with 0.5s off-delay to allow next position to
arrive.
TUP UP RUN FAULT TIME 1 – 999s 120.000 s
Amount of time allowed when running in UP direction. Pump run timer to
provide “low oil protection”. When a run is interrupted, this time is temporarily
CONNECTING TO
replaced with 240 seconds to make it to the landing.
TDN DOWN RUN FAULT TIME 0 – 240s 0.000 s
WI-FI
Amount of time allowed when running in UP direction. Set time to “0” to
disable DOWN RUN FAULT.
RL# RELEVEL COUNT 1 – 99 20
Number of re-levels allowed per hour before RE-LEVEL FAULT occurs. Re-level
PRESETS PAGE 2
ADJUSTMENTS
count is reset every hour
UP SPD UP RUN OVERSPEED LIMIT 10 – 400 100 ft/min
APS
Sets the speed (ft/min) to limit car in Up Direction. ft/min
DN SPD DOWN RUN OVERSPEED LIMIT 10 – 400 100 ft/min
Sets the speed (ft/min) to limit car in Down Direction. ft/min
ITOS INSPECTION OVERSPEED LIMIT 10 – 350 75 ft/min
ADJUST VALVE
Sets the speed (ft/min) to limit elevator on INSPECTION OPERATION. ft/min
LTOS LEVELING OVERSPEED LIMIT 10 – 350 75 ft/min
Sets the speed (ft/min) to limit elevator when leveling. ft/min
P PUMP MOTOR OFF-DELAY TIME 0 – 3s
Amount of time “R” output will run the pump after reaching door zone to allow
the valve to drift into the floor.
RUNNING ON
PD DOOR POWER CLOSE/OPEN FEATURE 0-3 0
NORMAL
0= NO POWER when door on the limits (DOL/DCL)
1= POWER close when on close limit (DCL=OFF)
2= POWER open when on open limit (DOL=OFF)
3= POWER open and close when on either limit
PROCEDURES
TESTING
67
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
PRESET DESCRIPTION RANGE DEFAULT
CONTROL SYSTEM
BREAKDOWN
acknowledged the hall call is waiting for doors to close, will transfer the call to
the next car after TRF time has expired.
TEH HOSPITAL SERVICE TIME 1 – 99 s 40.000 s
Amount of time the elevator will wait at the CODE BLUE recall floor before
returning to Normal Operation. TEH will not affect CODE BLUE Operation once
GETTING STARTED
To automatically turn OFF car light/fan, set CLT to the desired time. After the
elevator has been idle for the set time, “SPR” output will turn ON to switch CLT
relay to turn OFF car light/fan. If CLT=0, “SPR” output turns ON when Phase 2 is
initiated.
DCP# DOOR CLOSE PROTECT LIMIT 1 – 99 20
Sets the number of DCP timer cycles can occur before a fault is recorded and
CONNECTING TO
elevator remains out of service. Once the doors cycle correctly, the counter is
WI-FI
reset.
BUCH BUCHER VALVE PRESET 0–1 0
When enabled (BUCH=1), high speed inspection is enabled and the “BUCH”
fault input is active (must be ON in Normal Operation).
CAR# GROUP CAR DESIGNATION 0–3 1
ADJUSTMENTS
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PRESET DESCRIPTION RANGE DEFAULT
CONTROL SYSTEM
BREAKDOWN
SP1 (SPARE)
SP2 (SPARE)
SP3 (SPARE)
SPARE PRESETS
SP4 (SPARE)
SP5 (SPARE)
SP6 (SPARE)
OPERATION
DESC. OF
SP7 (SPARE)
SP8 (SPARE)
SP9 (SPARE)
SP10 (SPARE)
GETTING STARTED
LANDING SYSTEM
CONNECTING TO
WI-FI
ADJUSTMENTS
APS
ADJUST VALVE
RUNNING ON
NORMAL
PROCEDURES
TESTING
CONTROL SYSTEM
DETAILS
69
Schumacher Elevator Company • One Schumacher Way • Denver, IA 50622 (800) 779-5438
REPLACEMENT PARTS: serviceparts@schumacherelevator.com
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