UNIT-V High Voltage Engg
UNIT-V High Voltage Engg
e.g.- tensile test, compression test, e.g.- dye penetrate test, ultrasonic,
Laboratory test procedures
Introduction
• Electrical equipment must be capable of withstanding high
voltages during operation. Thus by suitable testing procedures
we must ensure that this is done.
Procedure
Procedure:
– The circuit breaker is connected to a test circuit with a high
short-circuit current source.
– The breaker is closed, and a fault is simulated.
– The breaker is commanded to open, and the arc extinction
process is observed.
– Voltage and current waveforms are analysed to check
performance.
Outcome: Ensures the breaker can handle real short circuits safely.
2. Dielectric Test (Insulation Resistance Test)
Purpose: To measure the insulation resistance of the circuit breaker.
Procedure:
• A megger (insulation resistance tester) is connected across the insulation.
• A DC voltage (e.g., 500V, 1kV) is applied, and resistance is measured.
• Higher resistance indicates better insulation.
Power Frequency Withstand Test (High Voltage Test)
Purpose: To check the insulation strength of the circuit breaker at power frequency (50
Hz or 60 Hz).
Procedure:
• A high voltage is applied across the open contacts, and from phase to
ground.
• The voltage is gradually increased to the test value (e.g., 1.5 times the rated
voltage).
• The circuit breaker should withstand this voltage without breakdown for a
specified time (usually 1 minute).
4. Mechanical Tests
• A C.B. must open and close at the correct speed and perform such operations
without mechanical failure.
• The breaker mechanism is, therefore, subjected to a mechanical endurance type
test involving repeated opening and closing of the breaker.
• B.S. 116: 1952 requires 500 such operations without failure and with no
adjustment of the mechanism.
• Some manufacture feels that as many as 20,000 operations may be reached
before any useful information regarding the possible causes of failure may be
obtained.
• A resulting change in the material or dimensions of a particular component
may considerably improve the life and efficiency of the mechanism.
Bushings - Testing
Outcome:
•Passes if no flashover or insulation failure occurs.
• (Under Oil): The bushing is immersed fully in oil. This test is carried out to
ascertain that the internal breakdown strength of the bushing is 15% more than
the power frequency momentary dry withstand test value.
5. Dissipation Factor (Tan Delta) Test
Purpose:
• To measure dielectric losses and insulation aging.
Procedure:
• A test voltage is applied, and the dissipation factor (tan δ) is
measured.
• A higher tan δ indicates insulation deterioration.
Outcome:
• Should be within acceptable limits (typically < 0.5%)
Purpose:
• To check for physical damage and mechanical integrity.
Procedure:
• Examine for cracks, moisture ingress, or contamination.
• Check mechanical strength by applying mechanical loads.
Outcome:
• No visible defects, cracks, or mechanical failures should be
present
Surge Diverters - Testing
Purpose: Purpose:
Primarily designed to protect external structures and associated Protects internal electrical systems and equipment from over
electrical components from direct lightning strikes. voltages caused by a variety of sources, including lightning,
switching operations, and other transient voltages.
Function:
Attracts and diverts incoming lightning strikes into the ground, Function:
providing a low-impedance path for the lightning current. Limits voltage on equipment by discharging or bypassing surge
current, preventing damage to sensitive equipment.
Testing of Surge Diverters
• Power Frequency Withstand Test
• Impulse Current Withstand Test
• Front of wave spark over test
• Residual Voltage Test
• Energy Absorption Test
• Leakage Current Test
• Aging Test (Long Duration Test)
• Radio Interference Voltage (RIV) Test
1. Power Frequency Withstand Test
Purpose:
• To verify the insulation strength of the surge diverter under normal operating voltage.
Procedure:
• A high AC voltage (typically 1.5 times the rated voltage) is applied across the surge
diverter.
• The voltage is maintained for 1 minute.
• The insulation should not break down or show excessive leakage current.
Outcome:
• The surge diverter passes if it withstands the applied voltage without failure.
These tests are classified into Type Tests, Routine Tests, and Commissioning Tests
based on their purpose and timing
Types
High-voltage cable testing is categorized
into three main types:
• Type Tests – Conducted on a sample
to verify design compliance.
Procedure:
– The cable is immersed in water or placed in a controlled environment.
– A high AC voltage (typically 2.5 times the rated voltage) is applied for 5
minutes.
– The cable should not show breakdown or excessive leakage current.
Outcome: Ensures the cable insulation can withstand normal operating conditions.
b) Impulse Voltage Test
Purpose: To test the cable's ability to withstand transient over voltages (e.g.,
lightning surges).
Procedure:
– A high-voltage impulse (1.2/50 µs waveform) is applied to the cable.
– The waveform response is analysed for abnormalities.
– The test is repeated several times.
Pass/Fail Criteria:
• No insulation breakdown (no sudden collapse of voltage).
• No internal discharges detected.
• Voltage and current waveforms must not show distortions.
2. Switching Impulse Test
Purpose:
• To test insulation against over voltages generated during switching
operations in high-voltage networks.
• Impulse Voltage Waveform (250/2500 µs)
• 250 µs – Front time (slower rise compared to lightning impulses).
• 2500 µs – Time for voltage to decay to 50% of its peak value.
Test Procedure:
• A switching impulse waveform is generated using an impulse generator.
• The impulse is applied to the high-voltage winding while the low-voltage
winding is grounded.
• The response is recorded and analysed.
Pass/Fail Criteria:
• The waveform should not show abnormal distortions.
• No partial discharges or insulation failures should occur.
Impulse Test Circuit Setup:
Non-destructive Testing
• Measurement of dielectric constant (Tan- Delta) and
loss factor - High Voltage Schering Bridge
• Partial Discharge Measurements
NON-DESTRUCTIVE TESTING
• Non destructive testing (NDT) consists of the important methods used for evolution and
quality control of metal components.
• During testing, the metal component does not get damaged.
• These tests are used to locate or find out the defects or flaws in the component.
ADVANTAGES OF NDT
• The equipment's are easy to handle.
• Defects can be defected without damaging the components.
• Methods are quick and accurate.
• Components can be sorted out on the basis of electrical, magnetic or chemical
properties.
• Test results and other information can be conveniently recorded on paper films,
cassettes and floppies.
DIFFERENCE BETWEEN DESTRUCTIVE AND
NON DESTRUCTIVE TEST
NON DESTRUCTIVE TEST DESTRUCTIVE TEST
Used for finding out defects of materials. Used for finding out the properties of the
material.
e.g.- dye penetrate test, ultrasonic, e.g.- tensile test, compression test,
Introduction
• It implies assessment of the quality of electrical insulation finish provided to the
equipment.
• It is required in order to ensure satisfactory service of the equipment over the
stipulated life span.
• The measurement techniques adopted are mainly electrical.
• As it implies, the non-destructive test measurements should not cause any damage
to the equipment yet reveal the quality and condition of the dielectric performance.
• These tests are done to assess the electrical properties like resistivity, dielectric
constant & loss factor over a wide frequency range.
Dielectric Constant
• Dielectric constant is the ratio of the substance’s permittivity to the permittivity of
free space, ……………
r
force F = 1/4 ( / ), force of metal = 1/4 ( / )
F\ = = K
Dielectric constant = K = , where = 8.85˟ /
where is
,for air = 1, for water = 80, for metal =
• The characteristics of a dielectric material are determined by the dielectric constant
and it has no unit.
Dielectric loss
• The loss appearing in the form of heat due to reversal of electric stresses
compelling molecular rearrangement is known as dielectric loss.
• Dielectric loss is when a dielectric material is subjected to the A.C.
voltage, the electric energy is absorbed by the material and is dissipated in
the form of heat.
Dielectric loss angle
tan ⸹ is called as loss angle or dissipation factor or loss tangent.
Helps to determine the quality of dielectrics.
The cable and its insulation is compared to a parallel plate capacitor.
tan ⸹ =
Fig.- (a) cavity discharge in the insulation cable, (b) cavity discharge in the insulation power
capacitors, ,(c) surface discharge/gliding discharge on insulation (insulator and bushings)(d)
corona discharge around the conductors(e) corona discharge at the sharp edges of conductors
Partial Discharge
• In general, weak point in an insulation like voids, cracks and other imperfections
are considered as defect in the insulation. They lead to partial discharges and
result into premature breakdown of the insulation.
• Cavity discharge is internal discharge hence can’t be visualized whereas
surface discharge and corona discharge are external discharge, hence can be
visualized.
• Internal defects like in insulations are more danger as cavity discharge can’t be
visualized. They deteriorate the insulation gradually and finally premature
breakdown occurs. When this happens in the machines huge financial loss occurs
and continuity of the supply to the customers is interrupted.
• Therefore partial discharge test is conducted to detect defect, if any, in
insulations.
Equivalent Circuit of Insulation With Cavity
• Electrical insulation with void/cavity can be represented by an electrical
equivalent circuit as shown.
• When voltage V is applied across this insulation, and act as capacitance
potential divider. The voltage appearing across the cavity is as given.
• If this voltage is higher than the BDV of the cavity, Cavity will breakdown.
This is as good as closing of the switch ‘S’.
PD Measurement Principal
• The voltage and the discharge current waveform are shown in figure. When the first
breakdown across the cavity occurs the voltage across it become zero. Once the
voltage become zero the spark gets extinguished and again the voltage rises till
breakdown occurs again. This process repeat again and current pulses as shown are
obtained both in the positive and negative half cycles.
• When cavity breaks down it releases the charge stored in it (Δ = Δ ) this
charge is dispersed in the dielectric material across the capacitance and .
• Under this condition, a pulse voltage is applied across capacitance and . If we are
able to measure the amplitude of this pulse, measurement of discharge magnitude is
possible.
Terms Associated With Partial Discharge
Electric discharge: it is the movement of electrical charges through an
insulation(dielectric) medium.
Partial Discharge: an electrical discharge that partially bridges the dielectric
or insulating medium between two conductors.
Discharge inception voltage: it is the medium voltage at which discharges of
specified magnitude start occurring when an increasing AC voltage is applied.
Discharge extinction voltage: it is the voltage at which discharges of specified
magnitude stop recurring when an applied AC voltage, which is more than
inception voltage, is reduced.
Discharge magnitude: it is the quantity of charge, as measured at the terminals
of a sample due to a single discharge.
Discharge energy: it is the energy dissipated by a single discharge.
Average current: it is the average value of the discharge current
during a cycle due to a single or multiple discharges. , the average
current over an interval ‘T’ can be expressed as under.
q = apparent charge in discharge and m = number of discharge
in the interval.
• The signal voltage developed across depends on the circuit parameters and
and also on the internal circuitry of the instrument.
Hence, the calibration of the detector is necessary.
• The calibration is done by injecting a pulse having a charge of known magnitude into
the detecting system.
• For this purpose, a square wave generator and a calibrating capacitor( ) are usually
used.
• If the calibrating pulse is directly injected at the H.V. terminal of the test object, the
magnitude of the calibration pulse will be = . Thus the detector is calibrated.
Different Partial Discharge Patterns
• Corona pulse in a point-plane spark gap geometry are shown in (a) when the voltage
applied is greater than that of inception voltage. Multiple pulses appear and all the
pulses are of equal magnitude.
• A typical discharge pattern in cavities inside the insulation is shown in (b). This pattern
of discharge appears on the quadrants of the ellipse (around positive as well as
negative peaks). The number and magnitude of the discharge on both the positive and
negative cycles are approximately the same.
• A typical discharge pattern from a void bounded on one side by the insulation and the
other side by a conductor is shown in (c). This pattern of discharge is common in
insulated cables when the discharge is made up of a large number of pulses of small
magnitude on the positive cycle and a much smaller number of large magnitude pulses
on the negative half-cycle.
• PD in mineral-oil
impregnated paper
• PD at earth against
High voltage
(earth-end corona)
• PD caused by metallic
parts at free potential
• Surface discharge
Minimum Recommended IR Values
Maximum Rating of Minimum Test Voltage DC Recommended Minimum
Equipment in Volts Insulation Resistance in
Mega Ohms
250 500 25
600 1000 100
5000 2500 1000
8000 2500 2000
15000 2500 5000
25000 5000 20000
35000 15000 100000
46000 15000 100000
69000 15000 100000
Indicative values of tan-delta of different Elect. appliances
Equipment Tan⸹ for Fresh Tan⸹ for Fresh Capacitance
equipment equipment range
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