LK5895 en
LK5895 en
VARIMETER IMD
Insulation monitor Translation
LK 5895 of the original instructions
Your Advantages
• Preventive fire and system protection
• Quick fault localisation through selective earth fault detection to L+ and L-
• Universal application in non-earthed AC, DC, AC/DC networks
0269336
Features
• Insulation monitoring according to IEC/EN 61557-8
• Detection of symmetric and asymmetric insulation faults
Product Description • Measuring circuits can be disconnected via control terminals, e.g.
for mains couplings
The insulation monitor LK 5895 of the VARIMETER IMD family is a solution • 1 changeover contact each for prewarning and alarm
for optimal insulation monitoring of modern IT systems. The device can • Prewarning threshold setting range: 20 kΩ ... 2 MΩ
be used in the most flexible way for AC, DC and AC/DC systems even • Alarm threshold setting range: 1 kΩ ... 250 kΩ
with large leakage capacity to earth (PE). The adjustment of the setting • Energized or de-energized on trip can be selected for output relay
values is simple and user friendly done on 2 rotary switches on the front of • Setting the maximum leakage capacitance to shorten the response time
the device. Via LEDs the measured value, device parameters and device • Simple, clearly arranged adjustment of the device with screwdriver
status are indicated easy to read. • LED chain to indicate the current insulation resistance
• Display of active measuring circuits
• Automatic and manual device self-test
Circuit Diagram • Alarm storage selectable
• External test and reset pushbutton can be connected
L L
11 12 14 21 22 24 • Width: 90 mm
(+) (-)
UH
PE KE 11 21
AC/DC PV
Canada / USA
G HM G T A1 A2
+
KE PE G R
M10839_a
All Technical Data in this list relate to the state at the moment of edition. We reserve the right
for technical improvements and changes at any time. 1 22.01.25 en / 922A
Function Diagram Function
If the device is supplied with DC auxiliary voltage, the a green "PWR"
UH LED comes on. Switching on the auxiliary voltage is followed by an
internal self-test for 10 sec, where the LEDs of the indicator string light up
in sequence. After this, measurement of the insulation resistance in the
t
measuring circuits begins.
RE
Earth fault
R VW Measuring circuit
R AL (Insulation measurement between terminals L(+) / L(-) and PE / KE)
Terminals L(+) and L(-) are connected to the mains to be monitored.
Auto reset t Broken wire detection, constantly effective during operation, generates
21-24 an error messages if both terminals are not connected with low resistance
Open circuit operation 21-22
through the mains.
In addition, the two terminals PE and KE must be connected to the
21-24
Prewarning
Closed circuit operation protective conductor system via separate lines. An error message is
21-22
given here as well if a line is interrupted (see section "Actions in case of
connection faults").
Yellow
LEDs “VW”
on If the main measuring circuit is activated (terminal HM open), an active
off measuring voltage with alternating polarity is applied between L(+) / L(-)
and PE / KE to measure the insulation resistance. During the measuring
Open circuit operation
11-14 phase with positive polarity, the "HM" LED flashes with a long On-phase
11-12 and with negative polarity with a short On-phase. The "HM" LEDs goes
off when the main measuring circuit is switched off through bridges of
11-14 terminals HM-G. Measurement is suspended and no more measuring
Alarm
M11084
Broken wire detection
t
As mentioned above, all terminals of the measuring circuit are constantly
monitored for wire breaks - not only at Power-On or a manual or occasional
automatic test. The response time of monitoring is only a few seconds.
Broken wire detection between L(+) and L(-) is performed via coupled
alternating voltage. This alternating voltage is short-circuited if the
terminals are connected to the connected mains at low-resistance. The
device detects that the mains to be monitored is properly connected.
Since this broken wire detection is carried out with alternating voltage,
large capacitances should be avoided between L(+) and L(-), since
the capacitive reactance of these capacitances also short-circuits this
alternating voltage. The device would no longer detect a connection fault
on L(+)/L(-). Especially parallel lines should be prevented over larger
distances.
If larger capacitances between L(+)/L(-) cannot be avoided or if the coupled
alternating voltage interferes with the system, version LK 5895.12/011
(without broken wire detection on L(+)/L(-) ) shall be used.
2 22.01.25 en / 922A
Function Setting
Device test functions Green LED “PWR“ Yelow LEDs “VW“
Principally, 2 different test functions are implemented: The "self-test" and on when auxiliary RE below pre-
the "expanded test": supply connected warning level Setting Red LED “ERR“
The self-test of the device is performed automatically after Power-On and alarm value shows connection
failures or system
every 4 operating hours. It can also be triggered manually at any time by errors
Green LED “HM“ Red LEDs “AL“ Setting
pressing the "Test" button at the device front or with an external pushbutton shows active RE below alarm pre-warning
connected between terminals T and G. measuring circuit level value
With the self-test, contrary to the expanded test, the status of the output
relays and the analogue output are not affected; the sequence is as follows:
Switching to the negative measuring phase is performed for 4 sec. The
"HM" LED flashes here with a brief On-phase. The LEDs of the LED-chain
are selected in sequence and the internal circuit is checked. After this,
switching to the positive measuring phase is performed for 4 sec. The "HM"
LED flashes here with a long On-phase. The LED-chain cycles again and
additional internal tests are performed. Insulation measurement continues
normally after a pause of 2 sec if no faults have occurred.
The expanded test is started when the internal or external "Test" button is
pressed (or is still held) at the end of the 8 sec self-test, described above.
The sequence is the same as with the self-test (2 measuring phases at
4 sec + 2 sec pause); however, the output relays "AL" and "VW" as well
as the associated LEDs switch to the alarm state and the analogue output
proceeds to its lowest value.
If the Reset button is pressed during the 8 sec or terminals R-G are
connected, the expanded test is terminated after these 8 sec. Otherwise,
the phases of the expanded test are constantly repeated, where, in
addition, the "ERR" LED is on. However, the expanded test is terminated
as soon as the Reset button is pressed. The device switches to the OK-
state and restarts insulation measurement.
Indicators
Green LED „PWR“: On when auxiliary supply connected
Yellow LED „VW +“: Permanent on: RE lower then prewarning value
to + potential
Yellow LED „VW -“: Permanent on: RE lower then prewarning value
to - potential
Yellow LEDs „VW +“
and „VW -“ simultaneity: Permanent on: AC-fault / symmetric fault
Red LED „AL +“: Permanent on: RE lower then tripping value
to + potential
Red LED „AL -“: Permanent on: RE lower then tripping value
to - potential
Red LEDs „AL +“
and „AL -“ simultaneity: Permanent on: AC-fault / symmetric fault
3 22.01.25 en / 922A
Notes Technical Data
Measuring ciruit L(+) / L(-) to PE / KE
Risk of electrocution!
WARNING
Danger to life or risk of serious injuries. Nominal voltage UN: DC 0 ... 1000 V; AC 0 ... 1000 V
• Disconnect the system and device from the power supply and ensure Voltage range: DC max. 1500 V; AC max. 1100 V
they remain disconnected during electrical installation. Frequency range: DC or 16 ... 1000 Hz
• The voltage of the monitored voltage system is connected to terminals Max. line capacitance: 3000 µF
L(+) / L(-). Please observe sufficient distance to terminals of neighbour Internal resistance (AC / DC): > 280 kΩ
devices and to the grounded metal cabinet or box (min 0.5 cm). Measuring voltage: Approx. ± 95 V
• The terminals of the control inputs HM, T, R and G have no galvanic Max. mesured current (RE = 0): < 0.35 mA
separation to the measuring circuit L(+) and L(-) and are electrically Response values RE
connected together, therefore they have to be controlled by volt free
contacts or bridge. These contacts ore bridges must provide a sufficient Pre-warning („VW“):
separation depending on the mains voltage on L(+)-L(-). kΩ: 20 30 50 70 100 150 250 500 1000 2000
• No external potentials may be connected to control terminals HM, T and Alarm („AL“)
R. The associated reference potential is G (identical with PE), and the kΩ: 1 3 10 20 30 50 70 100 150 250
connection of the terminals is made via bridges to G.
Each adjustable via rotational switches
!
Attention! Response inaccuracy:
Response value hysteresis
± 15 % + 1.5 kΩ IEC 61557-8
• Before checking insulation and voltage, disconnect the monitoring device at range 10 kΩ ... 700 kΩ: Approx. 25 %
LK 5895 from the power source! Out of range: Approx. 40 % + 0.5 kΩ
• Only one insulation monitor may be active in a network to be monitored, On delay
since the devices would otherwise influence each other. When coupling at CE = 1µF,
several networks or incoming feed sections, where each of them is RE of ∞ to 0.5 * response value: < 10 s
equipped with its own insulation monitor, all of them must be deactivated
except for one insulation monitor. Such deactivation can be beneficially Input auxiliary voltage
handled via the HM-G control terminals with the LK 5895.
• Device terminals PE and KE must always be connected via separate lines DC-Input (A1+ /A2)
to different terminal points of the protective-conductor system. Nominal voltage UH: DC 24 V
• The device must not be operated without KE/PE connection! Voltage range: 0.8 ... 1.25 UH
• The measuring circuit should not be connected via longer parallel guided Nominal consumption: Max. 5 W
wires, as this may interfere with the broken wire detection. Also large
capacities between L(+) und L(-) have to be avoided. Control input (between HM, T, R and G)
• To ensure correct measurement of the insulation resistance, there must
Current flow: Approx. 3 mA
be a low-impedance connection (≤ 10 kΩ) or a low-impedance internal
No-load voltage to G: Approx. 12 V
system resistance across the source or across the load between the
Permissible wire length: < 50 m
measuring circuit connections L(+) and L(-).
Min. activation time: 0.5 s
Output
nfo Attention!
• The measuring circuit can be connected with its terminals L(+) Contacts: 2 x 1 changeover contacts for VW and AL
and L(-) both to the DC and also AC side of a mixed network; it is Thermal current Ith: 4A
done most practically where the primary incoming power supply Switching capacity
takes place. Selector switch "tv / UN" should be set accordingly. to AC 15
For photovoltaic systems and hybrid vehicles, the measuring circuit of NO contact: 3 A / AC 230 V IEC/EN 60947-5-1
the LK 5895 is connected on the DC side. With connected inverter, the NC contact: 1 A / AC 230 V IEC/EN 60947-5-1
AC side is also monitored. Electrical life
• To monitor a 3NAC system, the unit can be connected to the neutral at 8 A, AC 250 V: 1 x 104 switching cycles
Short circuit strength
conductor of the three-phase mains with one pole (L(+) and L(-) are
max. fuse rating: 4 A gG / gL IEC/EN 60947-5-1
bridged). Due to the low-resistance (approx. 3 - 5 Ω) mains coupling of
Mechanical life: 10 x 106 switching cycles
the 3 phases in the feeding transformer, insulation faults on the phases
not directly connected can also be detected.
General Data
• If a monitored AC system includes galvanically connected DC circuits (e.g.
via a rectifier), an insulation failure on the DC side can only be detected Operating mode: Continuous operation
correctly, when a current of min 10 mA can flow via the semiconductor Temperature range
connections. Operation: - 25 ... + 60 °C (device mounted away
• If a monitored DC system includes galvanically connected AC circuits (e.g. from heat generation
via an inverter), an insulation failure on the AC side can only be detected components)
correctly, when a current of min 10 mA can flow via the semiconductor - 25 ... + 45 °C (device mounted without
connections. distance heated by
• The measuring circuit is designed for large leakage capacitances up devices with same load)
to 3000 µF. The selection switch "CE/µF" must be set accordingly. Storage: - 40 ... + 70 °C
Measurement of the insulation resistances is not falsified by this; however, Relative air humidity: 93 % at 40 °C
longer periods are required for the measuring phases than with small Atmospheric pressure: 860 ... 1600 mbar (86 ... 106 kPa)
capacitances. If the maximum approximate leakage capacitance is known, Altitude: ≤ 4000 m IEC 60664-1
the selector switch "CE/µF" can possibly be set to smaller values, which Clearance and creepage
reduces the response time further. distances
• For the main measuring circuit, the nominal voltage range for DC is Rated impulse voltage /
specified with 1000 V; however, absolute values up to max. DC 1500 V pollution degree IEC 60664-1
are permissible. Measuring ciruit L(+) / L(-) to
auxiliary voltage DC und
relay contacts VW, AL: 8 kV / 2
Auxiliary voltage DC to
relay contacts VW, AL: 8 kV / 2
Relay contacts VW to
relay contact AL: 4 kV / 2
Insulation test voltage
routine test: AC 5 kV; 1 s
AC 2.5 kV; 1 s
4 22.01.25 en / 922A
Technical Data Standard Type
EMC LK 5895.12/010/61 DC 24 V
Electrostatic discharge (ESD): 8 kV (air) IEC/EN 61000-4-2 Article number: 0065217
HF irradiation: • Outputs: 1 changeover contact for pre-warning
80 MHz ... 2.7 GHz: 10 V / m IEC/EN 61000-4-3 1 changeover contact for alarm
Fast transients: 4 kV IEC/EN 61000-4-4 • Auxiliary voltage: DC 24 V
Surge voltages • Setting range pre-warning: 20 kΩ ... 2 MΩ
between A1 - A2: 1 kV IEC/EN 61000-4-5 • Setting range alarm: 1 kΩ ... 250 kΩ
Between L(+) - L(-): 2 kV IEC/EN 61000-4-5 • Adjustable line capacitance
Between A1, A2 - PE and • Open- / or closed circuit operation
L(+), L(-) - PE: 4 kV IEC/EN 61000-4-5 • Without analogue output
Between control line: 0.5 kV IEC/EN 61000-4-5 • Width: 90 mm
Between control line
and earth: 1 kV IEC/EN 61000-4-5
HF-wire guided 10 V IEC/EN 61000-4-6
Accessories
Interference suppression: Limit value class A*)
*) The device is designed for the usage
EH 5861/005: Indicating instrument,
under industrial conditions (Class A,
degree of protection: IP 52
EN 55011).
Article number: 0067516
When connected to a low voltage public
system (Class B, EN 55011) radio inter-
ference can be generated. To avoid this, The indicating device EH 5861 is
appropriate measures have to be taken. externally connected to the insulation
Degree of protection monitors analog output with standard
Housing: IP 40 IEC/EN 60529 output function, to the terminals
Terminals: IP 20 IEC/EN 60529 UA / GA (0 - 10 V) and shows the actual
Housing: Thermpolastic with V0 behaviour insulation resistance of the voltage
according to UL subject 94 system to ground in kΩ.
Vibration resistance: IEC/EN 60068-2-6 Dimensions:
Amplitude 0.35 mm Width x heigth x depth
frequency 10 ... 55 Hz 96 x 96 x 52 mm
Amplitude ± 1 mm, frequency 2 ... 13.2 Hz
13.2 ... 100 Hz, acceleration ± 0.7 gn
Shock resistance: 10 gn / 11 ms, 3 pulses IEC/EN 60068-2-27
Climate resistance: 25 / 060 / 04 IEC/EN 60068-1 HK 3087N.16/004 DC 24 V: Interface module with gold contacts
Terminal designation: EN 50005 and 8 kV isolation between contacts
Wire connection DIN 46228-1/-2/-3/-4 and relay coil.
Screw terminals Suitable for potential-free control of
(fixed): 1 x 4 mm2 solid or the control inputs.
1 x 2.5 mm2 stranded ferruled (isolated) Article number: 0069865
or
2 x 1.5 mm2 stranded ferruled (isolated)
DIN 46228-1/-2/-3-4
or
2 x 2.5 mm2 stranded ferruled (isolated)
DIN 46228-1/-2/-3
Insulation of wires
or sleeve length: 8 mm
Wire fixing: Plus-minus terminal screws M3.5
terminal with wire protection
Fixing torque: 0.8 Nm
Mounting: DIN rail IEC/EN 60715
Weight: Approx. 500 g
Dimensions
UL-Data
Measuring ciruit L(+) / L(-) to PE / KE
6 22.01.25 en / 922A
Characteristic - Analogue Output with Standard-Output Function -
1000 1000
)
k
(
E
R
e
c
n
a
t 0-10V 0 - 20 mA 4 - 20 mA
s
i
s 100 100
e
r
n
io
t
a
l
u
s
n
I
2-10V
10 10
1 1
0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 16 18 20
90 90
80 80
) )
O O
Insulation resistance RE (kΩ)
70 70
Insulation resistance RE (kΩ)
k
( k
(
E E
R R
e 60 e
c c 60
n n
a
t a
t
is s
i
s 50 s 50
e 0-10V e
r 0-20mA
r
n n
o
io
t 40 ti
a a
l 40
l u
u s
s
n
I In 4-20mA
30 30
2-10V
20 20
10 10
0 0
0 1 2 3 4 5 6 7 8 9 10 0 2 4 6 8 10 12 14 16 18 20
Analog output voltage UA-GA (V) Analog output current IA-GA (mA)
M12371 M12368
7 22.01.25 en / 922A
Characteristic - Max. measuring time -
10000
Max. measuring time T An (s)
1000
100
RE = 2000 kΩ
RE = 100 kΩ
RE = 1 kΩ
10
1
1 10 100 1000 10000
M11295
E. Dold & Söhne GmbH & Co. KG • D-78120 Furtwangen • Bregstraße 18 • Phone +49 7723 654-0 • Fax +49 7723 654356
dold-relays@dold.com • www.dold.com
8 22.01.25 en / 922A