Trouble Shooting - DX12 Euro 2 - 6 (Ver 3.01)
Trouble Shooting - DX12 Euro 2 - 6 (Ver 3.01)
Ver. 3.01
Revision History
Revision Entered by Date Title or Description
1.01 KookJoong. Kim 2019. 11. 18 Initial Release
1.05 KookJoong. Kim 2020.04.20 Air Temp. Monitoring Plausibility fault updated
2.01 Geonhwi. Sim 2020.12.04 Updated all fault codes
2.05 Geonhwi. Sim 2021.04.12 Add fault codes(P1227, P1459, P1478, P1479,
P205E, P208D, P12FB)
3.01 Geonhwi. Sim 2021.06.15 Add an English trouble shooting guide
TABLE OF CONTENTS
6. Troubleshooting guide
The fault code is defined according to SAE J2012, J1939 standard.
1) SAE J2012
Example : P0002
P : Power train (Used)
C : Chassis (Not used)
B : Body (Not used)
U : Network (Used)
0002 : Fault numbers
2) SAE J1939
Example : E000027-01
E : Engine (Not visible)
000027 : SPN 6-digit (Suspect Parameter Numbers)
01 : FMI 2-digit (Failure Mode Identifier)
⚫ The FMI defined in the standard is divided into the following types. But some faults that
could not be defined or duplicated were used to similar or reserved number.
1) Torque reduction level1 (Mild) – The maximum engine torque is limited by 70% of machine full
load curve.
2) Torque reduction level2 (Severe) – The maximum engine torque is limited by 50% of
machine full load curve.
2000 ↓75%
DX12 Truck 460ps Lvl1
1500
↓50% DX12 Truck 460ps_Lvl2
1000
DX12 Truck 460ps_Full
500 load curve
0
500 1000 1500 2000 2500
2000
↓75%
DX12 Truck 440ps_Lvl1
1500
↓50%
1000 DX12 Truck 440ps_Lvl2
500
DX12 Truck 440ps_Full
load curve
0
500 1000 1500 2000 2500
Figure.1 Example : Torque reduction by fault strategy
3. Torque reduction by Coolant / Fuel / Inlet air temperature
If the engine coolant temperature over the 110degC, the engine torque will be reduced progressively
If the engine fuel temperature at High pressure pump inlet(Fuel filter) over the 80degC, the engine
torque will be reduced progressively
If the engine is on the high ambient temperature, the engine torque will be reduced progressively for
anti-fouling of turbocharger.
5) Check Network
A. check the service tool connect ability
B. resistance of CAN high and CAN low (CAN line has 120ohm resistors at both ends)
C. check voltage by 2 channel oscilloscope
- CAN High and CAN low signal are balanced when one is up, the other is down.
- CAN High signal is 2.5~3.5V and CAN Low signal is 1.5~2.5V
* For the CAN pin number, refer to the Diagnostic connector.
i. Oscilloscope setting
1. Sampling interval: 2MHz, input signal voltage +/- 30V
2. Channel : at least 2 channel (CAM and CRANK)
B. Check the CAM and CRANK sensor location and Pin information
C. Installation step
i. Remove the connection cover
ii. Install the piercing clip (CAM and CRANK)
iii. Connect probe each clip
D. Measuring step
i. Measuring CAM and CRANK signal at same time
Example)
ii. Inspection the signal (focus at CRANK signal tooth depend on CAM rising edge and
falling edge)
Example)
CE Torquee
NO. Code SPN FMI Description Inducement
lamp De-rate
4 P0087 520717 12 Rail pressure below minimum limit error Blink 50% ↓
19 P0182 174 4 Low voltage error for fuel temperature sensor Blink 25% ↓
20 P0183 174 3 High voltage error for fuel temperature sensor Blink 25% ↓
22 P0191 129 5 Maximum offset excess error of the rail pressure sensor Blink 25% ↓
23 P0192 129 4 Low voltage error of the rail pressure sensor Blink 50% ↓
24 P0193 129 3 High voltage error of the rail pressure sensor Blink 50% ↓
29 P0198 175 3 High voltage error for oil temperature sensor Blink 50% ↓
CE Torquee
NO. Code SPN FMI Description Inducement
lamp De-rate
45 P0253 520694 4 Short circuit to ground in the high side of metering unit Blink 50% ↓
46 P0254 520694 3 Short circuit to battery in the high side of metering unit On
51 P0274 738 6 Short Circuit to Ground error for injector 2 lowside powerstage On
54 P02E2 520745 4 Short Circuit to Ground 1 error for throttle valve H-bridge On
55 P02E3 520745 3 Short Circuit to Battery 1 error for throttle valve H-bridge On
57 P02E5 520747 1 Throttle valve position closed jammed error Blink 25% ↓
CE Torquee
NO. Code SPN FMI Description Inducement
lamp De-rate
No
73 P0500 84 0 CAN Signal error for vehicle speed over
Lamp
No
74 P0501 84 2 Plausibility defect for vehicle speed
Lamp
No
75 P0502 84 4 Physical Signal below limit
Lamp
No
76 P0503 84 3 Physical Signal above limit
Lamp
100 P0694 977 3 Short circuit to battery of fan clutch PWM out On
108 P081A 520523 4 Short Circuit to Ground error at starter relay low side On
109 P081B 520523 3 Short Circuit to Battery error at starter relay low side On
113 P1003 520924 3 Short circuit to Battery of ECR Valve 1 Relay low On
114 P1004 520925 4 Short circuit to Ground of ECR Valve 1 Relay low On
117 P1007 520928 3 Short circuit to Battery of ECR Valve 2 Relay low On
118 P1008 520708 12 Injection cut off demand for shut off coordinator On
119 P1009 520930 4 Short circuit to Ground of ECR Valve 2 Relay low On
126 P1019 520803 12 ICO due to an error in the Post3 injection efficiency factor On
131 P101E 520807 12 Current path limitation forced by ECU monitoring level 2 On
132 P101F 520807 31 Lead path limitation forced by ECU monitoring level 2 On
133 P1020 520807 2 Set path limitation forced by ECU monitoring level 2 On
134 P1032 1683 5 Open load error at fuel filter low side On
135 P1034 1683 3 Short circuit to battery for fuel filter heater On
136 P1035 1683 4 Short circuit to ground for fuel filter heater On
137 P1037 520713 12 Out of tolerance range error of averaged rail pressure On
139 P1045 520640 12 Short Circuit to battery error at ECU internal relay 3 On
142 P1050 520720 12 Setpoint of metering unit in overrun mode not plausible Blink 50% ↓
149 P108E 520711 12 Open error of pressure relief valve Blink 50% ↓
152 P10A0 4376 3 Over Temperature error for Urea reverting valve On IntrDos
153 P10B1 3363 31 Over Temperature error for Urea tank heating valve On
154 P10C5 4357 31 Over Temperature error for Supply module heater On
157 P1119 110 4 Low voltage error for coolant temperature sensor On
159 P1122 3520 31 Open Circuit error for DEF quality sensor On
160 P1124 3516 0 Short circuit to ground for Urea quality sensor On tampering
161 P1126 3532 31 Short circuit to ground for Urea level sensor On tampering
162 P1128 3519 31 Open circuit error for DEF temperature sensor On tampering
163 P112A 3031 6 Short circuit to ground for DEF temperature sensor 2 On tampering
164 P112C 4365 31 Short circuit to ground for DEF tank temperature sensor 1 On tampering
168 P1191 129 6 Signal range low for rail pressure sensor Blink 25% ↓
CE Torquee
NO. Code SPN FMI Description Inducement
lamp De-rate
173 P1209 520691 6 Short circuit to ground monitoring test in Injection bank 2 On
175 P1214 520722 12 Peak plausibility check for Downstream Nox sensor On tampering
177 P1235 102 31 Boost pressure sensor signal Plausibility Low Check On
181 P1251 520715 12 Fuel leakage is detected based on fuel quantity balance Blink 50% ↓
187 P1257 520721 12 Setpoint of metering unit not plausible in idle mode Blink 50% ↓
188 P125B 157 5 Open circuit of metering unit output Blink 50% ↓
191 P12E3 520746 3 Short circuit to battery 2 error for throttle valve H-bridge On
211 P1436 4360 1 SCR upstream temperature physical range Low On tampering
212 P143B 4363 1 SCR downstream temperature physical range low On tampering
215 P1457 520621 0 Maximum DPF differential pressure error Blink 25% ↓
222 P1481 977 12 Over temperature error of fan clutch PWM out On
224 P1522 100 3 High voltage error for oil pressure sensor Blink 50% ↓
225 P1523 100 4 Low voltage error for oil pressure sensor Blink 50% ↓
229 P1565 520616 1 Powerstage diagnosis disabled due to low Battery voltage On
234 P1604 3597 3 ECU Internal 12V supply voltage is too high On
235 P1605 3597 4 ECU Internal 12V supply voltage is too low On
241 P160C 520696 12 Diagnostic fault check to report the ADC test error On
246 P1611 520700 12 ECU shut off path error 2 Blink 50% ↓
252 P1617 520705 12 ECU shut off path error 7(positive test failed) On
253 P1618 520706 12 ECU shut off path error 8(Timeout in the shut off path test) On
264 P1627 1675 12 function monitoring: fault in the monitoring of the start control
266 P162E 520626 6 Short circuit to ground monitoring test in Injection bank 1
270 P1668 1207 4 Low voltage error for ECU internal temperature sensor
271 P1669 1207 3 High voltage error for ECU temperature sensor
282 P170B 520763 0 Urea tank sensor indicates too high fill level RgntCns
283 P170C 520763 1 Urea tank sensor indicates too low fill level RgntCns
284 P170D 520670 12 Dosing valve duty cycle deviation error IntrDos
287 P1715 520765 3 Dosing valve low side is short circuit to battery IntrDos
288 P1716 520765 6 Dosing valve low side is short circuit to ground or open circuit
289 P1717 520766 3 Dosing valve high side is short circuit to battery or open circuit IntrDos
290 P1718 520766 6 Dosing valve high side is short circuited IntrDos
292 P171A 520768 12 Supply module heater temperature sensor plausibility error
295 P171D 520769 31 Error urea supply module temperature sensor cold start plausibility
297 P1722 520771 12 DEF pump motor speed deviation permanent fault
298 P1723 520772 5 DEF pump motor not available for actuation
299 P1724 520772 3 Over temperature error for DEF pump motor IntrDos
308 P1765 520632 1 Supply module heater temperature duty cycle in invalid range
312 P1769 520632 12 Supply module temperature duty cycle in failure range
313 P176A 520632 31 Supply module heater temperature duty in invalid range
316 P181A 520523 1 Starter lockout LS relay signal range low error
317 P181B 520523 0 Starter lockout LS relay signal range high error
318 P1900 520520 0 Idle Engine speed exceeds the upper limit
319 P1901 520520 1 Idle Engine speed exceeds the lower limit
320 P203A 3532 5 Open circuit error for DEF level sensor tampering
321 P204C 3516 0 Low voltage error of DEF pump pressure sensor
CE Torquee
NO. Code SPN FMI Description Inducement
lamp De-rate
322 P204D 4334 4 High voltage error for DEF pump pressure sensor
323 P205A 4365 5 Open circuit error for DEF tank temperature sensor tampering
332 P208A 520772 12 Open circuit error for DEF pump motor
333 P208C 4334 0 Short circuit to ground for DEF pump motor IntrDos
334 P208D 520772 6 Short circuit to Battery for DEF pump motor IntrDos
335 P20A0 4376 12 Open circuit error for DEF reverting valve
336 P20A2 3516 12 Short circuit to ground for DEF reverting valve IntrDos
337 P20A3 4376 6 Short circuit to battery for DEF reverting valve IntrDos
341 P20C5 4357 12 Open circuit error for Supply module heater
342 P20C8 4357 3 Short circuit to battery error for Supply module heater
343 P20E8 520757 12 Under pressure error during dosing mode IntrDos
344 P20E9 520755 12 Physical range high for DEF pump pressure
347 P2202 520794 6 Short circuit error for Upstream Nox sensor tampering
348 P2203 520794 5 Open circuit error for Upstream Nox sensor tampering
349 P2215 520795 6 Short circuit error for Downstream NOx sensor tampering
350 P2216 520795 5 Open circuit error for Downstream NOx sensor tampering
352 P2228 108 4 Low voltage error for atmospheric pressure sensor
353 P2229 108 3 High voltage error for atmospheric pressure sensor
354 P2263 5465 0 Boost pressure is lower than target pressure (air leakage) 25% ↓
360 P2463 3719 12 Maximum soot mass excess error in DPF (> 110%) 50% ↓
364 P2670 520638 5 Short circuit to ground at ECU internal relay 1 50% ↓
374 PD150 1761 12 CAN signal error for DEF tank Level
425 U15AA 520782 12 CAN timeout error of DEF quality sensor 1 Tampering
432 P0505 1122 2 No brake detection for maximum stater attempts 50% ↓
434 P0FFF 520335 12 Plausibility error of DOC upstream temperature monitoring tampering
435 P0FFE 520334 12 Plausibility error of DOC upstream temperature monitoring tampering
436 P0FFD 520333 12 Plausibility error of SCR upstream temperature monitoring tampering
437 P0FFC 520332 12 Plausibility error of SCR downstream temperature monitoring tampering
1) Overview
2) Component Location
The sensor is not specifically positioned (usually located around the supply module and
DEF supply line).
Standard
Step Inspection YES NO
Value
1 P0071 is occurred on service tool? Step 2
1) Overview
2) Component Location
The sensor is not specifically positioned (usually located around the supply module and
DEF supply line).
Standard
Step Inspection YES NO
Value
1 P0072 is occurred on service tool? Step 2
1) Overview
2) Component Location
The sensor is not specifically positioned (usually located around the supply module and
DEF supply line).
6) Check List
Standard
Step Inspection YES NO
Value
1 P0073 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0110 is occurred on service tool? Step 2
1) Overview
“E” SPN-FMI 원인 영향
6) Check List
Standard
Step Inspection YES NO
Value
1 P0111 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0112 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0113 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Key ON and check the boost temperature
sensor voltage
* Variable ;
Erase the
3 a) Boost temperature sensor voltage 4788.6mV Step 4
fault
(Air_uRawTCACDs)
Is the voltage greater than the standard
value?
Check Sensor connector for damaged, bent,
Do necessary
4 pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Key ON and disconnect the sensor connector.
5 Step 6 Step 7
Is the fault code cleared?
Disconnect the sensor connector, and measure
Refer to Replace
6 the resistance across two pins (290, 237). Step 7
Table Sensor
Is the resistance value incorrect?
Check the wire harness from ECU to Sensor for Repair or
7 any connection error (Pin to Pin Check). replace Wire Step 8
Is the wire harness defective? harness
Replace the ECU. Problem Contact Help
8
Is the fault code cleared? Solved Desk
Fault Code Fault Name
Chargeing Air Cooler Downstream temperature Plausibility
P0114
Error
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0114 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0122 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Do
Check Accel pedal position sensor.
3 necessary Step 4
Connection problem?
repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
Contact
5 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Replace the accel pedal. Problem
6 Step 7
Is the fault cleared? Solved
Replace the ECU. Problem Contact
7
Is the fault cleared? Solved Help Desk
Fault Code Fault Name
P0123 High voltage error of accelerator pedal signal
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0123 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Do
Check Accel pedal position sensor 1
3 necessary Step 4
Connection problem?
repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Replace the accel pedal. Problem
6 Step 7
Is the fault cleared? Solved
Replace the ECU. Problem Contact
7
Is the fault cleared? Solved Help Desk
Fault Code Fault Name
P0128 Thermostat Plausibility Error
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0180 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check cooling system included Fuel cooler
- Engine cooling system (Cooling FAN &
Do
Radiator, Fuel cooler, etc.)
3 necessary Step 4
(Information : With very hot condition, this
repair
fault can be occurred without any Engine
trouble.)
Detach the fuel temperature sensor and soak
in water. Comparing actual water and fuel
Replace
temperature sensor value.
4 sensor & Step 5
Is fuel temperature abnormal?
Step 5
* Variable ;
a) Fuel temperature (FuelT_t)
Run the Engine at high idle speed for 10
Problem
5 minutes and drop the rpm to low idle speed. Step 6
Solved
Is the fault code cleared?
Detach the sensor and measure the
resistance across two pins of the sensor.
If the resistance reads infinite, it is Refer to Replace
6 Step 7
considered an internal circuit failure of the Table Sensor
sensor.
Is the resistance value incorrect?
Check the wire harness from ECU to Sensor Repair or
Contact
7 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Fault Code Fault Name
P0181 High fuel temperature error
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0181 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check cooling system included Fuel cooler
- Engine cooling system (Cooling FAN &
Do
Radiator, Fuel cooler, etc.)
3 necessary Step 4
(Information : With very hot condition, this
repair
fault can be occurred without any Engine
trouble.)
Detach the fuel temperature sensor and soak
in water. Comparing actual water and fuel
Replace
temperature sensor value.
4 sensor & Step 5
* Variable ;
Step 5
a) Fuel temperature (FuelT_t)
Is fuel temperature abnormal?
Run the Engine at high idle speed for 10
Problem
5 minutes and drop the rpm to low idle speed. Step 6
Solved
Is the fault code cleared?
Detach the sensor and measure the
resistance across two pins of the sensor.
If the resistance reads infinite, it is Refer to Replace
6 Step 7
considered an internal circuit failure of the Table Sensor
sensor.
Is the resistance value incorrect?
Check the wire harness from ECU to Sensor Repair or
Contact
7 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Fault Code Fault Name
P0182 Low voltage error for fuel temperature sensor
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0182 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0183 is occurred on service tool? Step 2
6) Check List
Standard
Step Inspection YES NO
Value
1 P0184 is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0191 is occurred on service tool? Step 2
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1191 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Do
Check Battery voltage with Key ON.
3 24000 mV necessary Step 4
Battery problem?
repair
Key ON and check the sensor voltage.
* Variable ; Erase Fault
4 424 mV Step 5
a) Rail pressure sensor voltage (RailP_uRaw) code
Is the voltage less than the standard value?
Check rail pressure sensor connector for
Do
damaged, bent, pushed back, corroded or
5 necessary Step 6
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
6 pushed back, corroded or loose pins. necessary Step 7
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
Contact
7 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Fault Code Fault Name
P0192 Low voltage error of the rail pressure sensor
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0192 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Key ON and check if there is any of following Diagnose
3 5V Sensor supply faults present? fault & Step 4
1) SSpMon3: P0699 / P16B1 / P16B2 Step 4
Key ON and check rail pressure sensor
voltage
4 * Variable ; 371.2 mV Step 6 Step 5
a) Rail pressure sensor voltage (RailP_uRaw)
Is the voltage less than the standard value?
Erase the fault code.
Key OFF and key ON, and run the Engine Problem
5 Step 6
from low idle to high idle. Solved
Is the same fault detected?
Check Sensor connector for damaged, bent, Do
6 pushed back, corroded or loose pins. necessary Step 7
Connection problem? repair
Check ECU connector for damaged, bent, Do
7 pushed back, corroded or loose pins. necessary Step 8
Connection problem? repair
Fault Code Fault Name
P0193 High voltage error of the rail pressure sensor
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0193 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Key ON and check if there is any of following Diagnose
3 5V Sensor supply faults present? fault & Step 4
1) SSpMon3: P0699 / P16B1 / P16B2 Step 4
Key ON and check rail pressure sensor
voltage
* Variable ;
4 4817.8 mV Step 6 Step 5
a) Rail pressure sensor voltage (RailP_uRaw)
Is the voltage greater than the standard
value?
Erase the fault code.
Key OFF and key ON, and run the Engine Problem
5 Step 6
from low idle to high idle. Solved
Is the same fault detected?
Check Sensor connector for damaged, bent, Do
6 pushed back, corroded or loose pins. necessary Step 7
Connection problem? repair
Check ECU connector for damaged, bent, Do
7 pushed back, corroded or loose pins. necessary Step 8
Connection problem? repair
Replace the sensor and repeat Step 5. Problem
8 Step 9
Is the fault code cleared? Solved
Check the wire harness from ECU to Sensor Repair or
Contact
9 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Fault Code Fault Name
P0194 Monitoring rail pressure change
1) Overview
CE lamp Blink
E000129-022 If rail pressure change is too severe.
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0194 is occurred on service tool? Step 2
1) Overview
Sensor Characteristic
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0195 is occurred on service tool? Step 2
1) Overview
Sensor Characteristic
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Sensor Characteristic
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0198 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Key ON and check the oil temperature sensor
voltage
* Variable ; 4924.4
3 Step 4
a) Oil temperature sensor voltage mV
(Oil_uRawPSwmp)
Is the voltage greater than the standard value?
Check Sensor connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of the
sensor.
Refer to Replace
5 If the resistance reads infinite, it is considered Step 6
Table Sensor
an internal circuit failure of the sensor.
Is the resistance value incorrect?
Check ECU connector for damaged, bent, Do
6 pushed back, corroded or loose pins. necessary Step 7
Connection problem? repair
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
Fix or
Detach the injector harness connector and check
Replace
4 the continuity across two pins. (Pin 227, 203) Step 5
injector
Is the continuity established between two pins?
harness
Open the cylinder head cover, and check the
Fix or Replace
injector harness extended to Injector #4 for any
5 injector Step 6
damages, interference, pinches or cuts.
harness
Is the injector harness found defective?
Check ECU connector for damaged, bent, pushed
Do necessary Contact
6 back, corroded or loose pins.
repair Help Desk
Connection problem?
Fault Code Fault Name
P0206 Short circuit error for injection bank 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Boost Pressure
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0235 is occurred on service tool? Step 2
1) Overview
Boost Pressure
2) Component Location
6) Check List
1) Overview
Boost Pressure
2) Component Location
6) Check List
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0238 is occurred on service tool? Step 2
2) Component Location
Intake stake
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
Fix or
Detach the injector harness connector and check
Replace
4 the continuity across two pins. (Pin 250, 274) Step 5
injector
Is the continuity established between two pins?
harness
Open the cylinder head cover, and check the
Fix or Replace
injector harness extended to Injector #3 for any Contact
5 injector
damages, interference, pinches or cuts. Help Desk
harness
Is the injector harness found defective?
Fault Code Fault Name
P0271 General short circuit of injector in cylinder 6
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
Fix or
Detach the injector harness connector and check
Replace
4 the continuity across two pins. (Pin 251, 275) Step 5
injector
Is the continuity established between two pins?
harness
Open the cylinder head cover, and check the
Fix or Replace
injector harness extended to Injector #2 for any Contact
5 injector
damages, interference, pinches or cuts. Help Desk
harness
Is the injector harness found defective?
Fault Code Fault Name
P02E0 Open load error for throttle valve H-bridge
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON (Throttle valve actuator is completely open)
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P02E4 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Battery voltage while engine is running.
* Variable ;
27 ~ 28 V Do necessary
3 a) Engine speed(Epm_nEng) Step 4
@ 800rpm repair
b) Battery voltage(BattU_u)
Is the voltage out of the standard value?
Check throttle valve connector for damaged, bent,
Do necessary
4 pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Check ECU connector for damaged, bent, pushed back,
Do necessary
5 corroded or loose pins. Step 6
repair
Connection problem?
Check the wiring harness from throttle valve to ECU
Do necessary
6 for its continuity and insulation (Pin to Pin Check). Step 7
repair
Wire harness problem?
Detach the Throttle valve and check the condition of Clean
7 its valve. Throttle valve Step 8
Is the valve stuck with foreign material? & Step 8
To check the throttle governing, Replace
Problem
8 Execute Forced DeSOx for 5 minutes, Throttle valve
Solved
Is the fault still present? & Step 9
Do it again, force DeSOx for 5 minutes,. Contact Help Problem
9
Is the fault still present? Desk Solved
Fault Code Fault Name
P02E5 Throttle valve position closed jammed error
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P0335 is occurred on service tool? Step 2
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0336 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0340 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0341 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0435 is occurred on service tool? Step 2
2) Component Location
Standard
Step Inspection YES NO
Value
1 P0436 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the sensor connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Measure the resistance across two pins of
Replace the
6 the sensor. 215 ~ 225Ω Step 7
sensor.
Is the resistance value incorrect?
Key OFF, wait for 30 seconds and Key ON
Problem Contact
7 again.
Solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P0437 Low voltage error for SCR upstream temperature
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0437 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Key ON and check the sensor voltage.
* Variable ;
a) SCR upstream temperature sensor Erase Fault
3 200mV Step 4
voltage. code
(SCR_tSensUCatUsT)
Is the voltage less than the standard value?
Check the sensor connector for damaged, Do
4 bent, pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the Interconnector for damaged, bent, Do
5 pushed back, corroded or loose pins. necessary Step 6
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
6 for any connection error (Pin to Pin Check). replace Wire Step 7
Is the wire harness defective? harness
Measure the resistance across two pins of
Replace the Contact
7 the sensor. 215 ~ 225Ω
sensor. Help Desk
Is the resistance value incorrect?
Key OFF, wait for 30 seconds and Key ON
Problem Contact
8 again.
Solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P0438 High voltage error for SCR upstream temperature
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P0438 is occurred on service tool? Step 2
Park the machine in a safe area and key
2 Step 3
OFF.
Key ON and check the sensor voltage.
* Variable ;
a) SCR upstream temperature sensor
Erase Fault
3 voltage 4700mV Step 4
code
(SCR_tSensUCatUsT)
Is the voltage greater than the standard
value?
Check the sensor connector for damaged,
Do
bent, pushed back, corroded or loose
4 necessary Step 5
pins.
repair
Connection problem?
Check the Interconnector for damaged,
Do
bent, pushed back, corroded or loose
5 necessary Step 6
pins.
repair
Connection problem?
Check the wire harness from ECU to Repair or
Sensor for any connection error (Pin to Pin replace
6 Step 7
Check). Wire
Is the wire harness defective? harness
Measure the resistance across two pins of
Replace the
7 the sensor. 215 ~ 225Ω Step 8
sensor.
Is the resistance value incorrect?
Key OFF, wait for 30 seconds and Key ON
Problem Contact
8 again.
Solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P043A SCR Downstream temperature sensor position tamper error
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P043A is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P043B is occurred on service tool? Step 2
Park the machine in a safe area and key
2 Step 3
OFF.
Check the sensor connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Repair or
Check the wire harness from ECU to Sensor
replace
5 for any connection error (Pin to Pin Check). Step 6
Wire
Is the wire harness defective?
harness
Measure the resistance across two pins of
Replace the
6 the sensor. 215 ~ 225Ω Step 7
sensor.
Is the resistance value incorrect?
Replace the sensor.
Key OFF, wait for 30 seconds and Key ON Problem Contact
7
again. Solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
Low voltage error for SCR downstream temperature
P043C
sensor
1) Overview
2) 부품위치
1) Overview
2) 부품위치
Standard
Step Inspection YES NO
Value
1 P043D is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Key ON and check the sensor voltage.
* Variable ;
a) SCR downstream temperature sensor
Erase Fault
3 voltage 4700mV Step 4
code
(SCR_uRawUCatDsT)
Is the voltage greater than the standard
value?
Check the sensor connector for damaged, Do
4 bent, pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the Interconnector for damaged, bent, Do
5 pushed back, corroded or loose pins. necessary Step 6
Connection problem? repair
Check the wire harness from ECU to Sensor Repair or
6 for any connection error (Pin to Pin Check). replace Wire Step 7
Is the wire harness defective? harness
Measure the resistance across two pins of
Replace the
7 the sensor. 215 ~ 225Ω Step 8
sensor
Is the resistance value incorrect?
Replace the sensor.
Key OFF, wait for 30 seconds and Key ON Problem Contact
8
again. Solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P0481 Open circuit of fan clutch PWM out
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0481 is occurred on service tool? Step 2
2) Component Location
Vehicle brake pedal or CAN signal
6) Check List
Standard
Step Inspection YES NO
Value
Check brake pedal circuit for open circuit, short circuit Do necessary
4 Step 5
Is there a problem with the circuit? repair
Check the wire harness from ECU to pedal for any Repair or
5 connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Vehicle brake pedal
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Vehicle brake pedal
6) Check List
Standard
Step Inspection YES NO
Value
Check brake pedal circuit for open circuit, short circuit Do necessary
4 Step 5
Is there a problem with the circuit? repair
Check the wire harness from ECU to pedal for any Repair or
5 connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
1. Electric problem
2. CAN network problem
E000084-00
3. Harness problem
4. Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0500 is occurred on service tool? Step 2
1. Electric problem
2. Connection problem
E000084-00
3. Harness problem
4. Sensor problem
8) Component Location
1. Electric problem
2. Connection problem
E000084-04
3. Harness problem
4. Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0502 is occurred on service tool? Step 2
1. Electric problem
2. Connection problem
E000084-03
3. Harness problem
4. Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0503 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0526 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0527 is occurred on service tool? Step 2
6) Check List
Standard
Step Inspection YES NO
Value
1 P0528 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0545 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P0546 is occurred on service tool? Step 2
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P062D is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Key OFF, wait for 30 seconds, and Key ON again.
3 Problem Solved Step 4
Is the fault code cleared?
Check the injector bank 1 connector for damaged,
Do necessary
4 bent, pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Check ECU connector for damages, bent, pushed back,
corroded, cuts or loose pins. (249, 273, 250, 274, 251 Do necessary
5 Step 6
and 275) repair
ECU connection problem?
Open the cylinder head cover, and check the injector
Fix or Replace
harness extended to Injection bank 1 (Cylinder 1, 3, 2)
6 injector harness Step 7
for any damages, interference, pinches or cuts.
& Step 7
Injector harness problem?
Replace the injector Contact
7 Problem Solved
Is the fault code cleared? Help Desk
Fault Code Fault Name
P0643 Collective error at sensor supply 1
1) Overview
2) Component Location
Sensor supply Affected Sensor ECU Pin Remark
Standard
Step Inspection YES NO
Value
1) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
Key ON and check if any other fault of affected Refer to Diagnose Fault
3 Step 4
items controlled by relay 0 (ARly_0) Table & Step 4
Check ECU connector for damaged, bent, pushed
Do necessary
4 back, corroded or loose pins. Step 5
repair
Connection problem?
Replace the ECU. Problem Contact
5
Is the fault cleared? Solved Help Desk
Fault Code Fault Name
P0659 Short Circuit to Battery error at ECU internal relay 0
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
Key ON and check if any other fault of affected items Refer to Diagnose Fault
3 Step 4
controlled by relay 0 (ARly_0) Table & Step 4
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P0668 is occurred on service tool? Step 2
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
The main relay will be directly closed by the CY320 by detecting a T15 on or by detecting a wakeup event.
Additionally a permanent request for closing the main relay is done by the software. For these systems all sensors
and actuators are powered when the software is running.
3) Condition for Running Diagnostic
Key ON (ECU initialization)
6) Check List
Standard
Step Inspection YES NO
Value
1 P068A is occurred on service tool? Step 2
Connection problem?
Key OFF, wait for 2 minutes, and Key ON again.
4 (Do not cut off Battery power) Problem Solved Step 5
Is the fault code cleared?
2) Component Location
The main relay will be directly closed by the CY320 by detecting a T15 on or by detecting a wakeup event.
Additionally a permanent request for closing the main relay is done by the software. For these systems all sensors
and actuators are powered when the software is running.
3) Condition for Running Diagnostic
Key ON (ECU initialization)
6) Check List
Standard
Step Inspection YES NO
Value
Connection problem?
Key OFF, wait for 2 minutes, and Key ON again.
Problem
4 (Do not cut off Battery power) Step 5
Solved
Is the fault code cleared?
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0693 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P0694 is occurred on service tool? Step 2
2) Component Location
Sensor supply Affected Sensor ECU Pin Remark
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check Battery voltage with Key ON.
3 24000 mV necessary Step 4
Battery problem?
repair
Check Battery voltage while engine is running.
* Variable ; Do
27 ~ 28 V
4 a) Engine speed(Epm_nEng) necessary Step 5
@ 800rpm
b) Battery voltage(BattU_u) repair
Is the voltage out of the standard value?
Do
Check the Battery terminals for their tightness.
5 necessary Step 6
Battery connection problem?
repair
Check ECU connector for damaged, bent, pushed back, Do
6 corroded or loose pins. necessary Step 7
Connection problem? repair
Affected sensors may cause the error of supply voltage.
7 Step 8 Step 9
Fault code of affected sensors is occurred as well ?
Disconnect affected sensors’ connector one by one. Refer to Replace
8 Step 9
Is the fault code cleared? Table Sensor
Replace the ECU. Problem Contact
9
Is the fault code cleared? solved Help Desk
Fault Code Fault Name
P06B1 Under voltage error at Sensor Supply 1
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Sensor Supply Affected sensors ECU Pin Remark
In Supply
DEF pump pressure sensor 168
module
Sensor supply 1 Boost pressure/temperature sensor 207
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1. Electrical problem
2. Connection problem
E520523-02 CE lamp On
3. Wire harness problem
4. Starter problem
5) Check List
Standard
Step Inspection YES NO
Value
1 P0817 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check ECU connector for damaged, bent,
Do necessary
3 corroded or loose pins. Step 4
repair
Connection problem?
Check the wire harness from ECU to Starter relay Repair or
4 for any connection error (Pin to Pin Check). replace Wire Step 5
Is the wire harness defective? harness
Check the relay and Fuse. Replace Relay
5 Step 6
Is the relay or Fuse found open or defective? or Fuse
Visually check the starter for any damage or
Replace the Contact Help
6 malfunctions.
Starter Desk
Is the starter damaged?
Fault Code Fault Name
P081B Short Circuit to Battery error at starter relay low side
1) Overview
2) Component Location
The starter relay location is dependent on machine variant.
6) Check List
Standard
Step Inspection YES NO
Value
1 P081B is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Check the wire harness from ECU to Starter
Repair or
relay for any connection error (Pin to Pin
3 replace Wire Step 4
Check).
harness
Is the wire harness defective?
Check the relay and Fuse. Replace
4 Step 5
Is the relay or Fuse found open or defective? Relay or Fuse
Visually check the starter for any damage or
Replace the Contact
5 malfunctions.
Starter Help Desk
Is the starter damaged?
Fault Code Fault Name
P081A Short Circuit to Ground error at starter relay low side
1) Overview
2) Component Location
The starter relay location is dependent on machine variant.
6) Check List
Standard
Step Inspection YES NO
Value
1 P081A is occurred on service tool? Step 2
2) Component Location
No special location (typically located near Supply module and DEF supply line)
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1001 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1002 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the ECR Valve connector for damaged, bent,
Do necessary
3 pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent, pushed
Do necessary
4 back, corroded or loose pins. Step 5
repair
Connection problem?
Check the wire harness from ECU to ECR Valve Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Replace the ECR Valve Problem Contact Help
6
Is the fault code cleared? Solved Desk
Fault Code Fault Name
P1003 Short circuit to Battery of ECR Valve 1 Relay low
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1003 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the ECR Valve connector for damaged, bent,
Do necessary
3 pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent, pushed
Do necessary
4 back, corroded or loose pins. Step 5
repair
Connection problem?
Check the wire harness from ECU to ECR Valve Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Replace the ECR Valve Problem Contact Help
6
Is the fault code cleared? Solved Desk
Fault Code Fault Name
P1004 Short circuit to Ground of ECR Valve 1 Relay low
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1004 is occurred on service tool? Step 2
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1005 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1006 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1007 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the ECR Valve connector for damaged,
Do necessary
3 bent, pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent, pushed
Do necessary
4 back, corroded or loose pins. Step 5
repair
Connection problem?
Check the wire harness from ECU to ECR Valve Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Replace the ECR Valve Problem Contact Help
6
Is the fault code cleared? Solved Desk
Fault Code Fault Name
P1008 Injection cut off demand for shut off coordinator
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1009 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the ECR Valve connector for damaged,
Do necessary
3 bent, pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent, pushed
Do necessary
4 back, corroded or loose pins. Step 5
repair
Connection problem?
Check the wire harness from ECU to ECR Valve Repair or
5 for any connection error (Pin to Pin Check). replace Wire Step 6
Is the wire harness defective? harness
Replace the ECR Valve Problem Contact Help
6
Is the fault code cleared? Solved Desk
Fault Code Fault Name
P1012 Accelerator pedal position error
1) Overview
CE Lamp On
E520796-12 1. ECU internal Check
Torque Reduction
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520797-12 1. ECU internal Check MI Lamp On
토크 제한
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520799-12 1. ECU internal Check MI Lamp On
Engine stop
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520800-12 1. ECU internal Check MI Lamp On
Engine Shut Down
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520802-12 1. ECU internal Check MI Lamp On
Engine Shut Down
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520803-12 1. ECU internal Check MI Lamp On
Engine Shut Down
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520643-12 1. ECU internal Check MI Lamp On
Torque Reduction
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520804-12 1. ECU internal Check MI Lamp On
Engine Stall
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520805-12 1. ECU internal Check MI Lamp On
Engine Stall
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520806-12 1. ECU internal Check MI Lamp On
Engine Stall
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520807-12 1. ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520807-31 1. ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520807-02 1. ECU internal Check
MI Lamp ON
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1032 is occurred on service tool? Step 2
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1034 is occurred on service tool? Step 2
1) Overview
E001683-04 Short circuit to ground for internal fuel filter heater CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1035 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
The DEF (UREA) level sensor is located in the DEF (UREA) tank.
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P103C is occurred on service tool? Step 2
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
1. Electical Problem
2. Connection Problem CE Lamp On
E520619-03
3. Wiring Problem MI Lamp On
4. Relay Problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1047 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check if the wiring and connection to Repair or
3 Auxiliary relay is well secured. Replace wire Step 4
Wire harness problem? harness
Check Auxiliary Relay for bad contacts or
Contact
4 malfunctions. Replace Relay
Help Desk
Auxiliary relay problem?
Fault Code Fault Name
P1048 Short circuit to ground at auxiliary relay
1) Overview
2) Component Location
Relay
Relay
6) Check List
Standard
Step Inspection YES NO
Value
1 P1048 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check if the wiring and connection to the
Repair wire
3 relay is well secured. Step 4
harness
Electrical problem?
Do
Check Auxiliary Relay for bad contacts or necessary
Contact
4 malfunctions. repair or
Help Desk
Auxiliary relay problem? Replace
Relay
Fault Code Fault Name
P1050 Setpoint of metering unit in overrun mode not plausible
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
[deg [deg
[ohm] [mV]
C] F]
-40 -40 48032 4706
0 32 5846 3304
25 77 2057 2034
100 212 188 295
130 89 71 144
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1071 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Check Sensor connector for damaged, bent, Do
3 pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of
Refer to Replace
5 the sensor. Step 6
Table Sensor
Is the resistance value incorrect?
Check the wire harness from ECU to Sensor Repair or
Contact
6 for any connection error (Pin to Pin Check). replace Wire
Help Desk
Is the wire harness defective? harness
Fault Code Fault Name
P105B Urea temperature low fault
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P105B is occurred on service tool? Step 2
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
If there is a malfunction associated with the FIE system, the PRV CE Lamp On
E520709-12 must be forcibly opened by performing an increase in rail
pressure to protect the FIE system and drivers MI Lamp On
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
E520714-12 Opening time of PRV for wear out monitoring exceeded CE Lamp On
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
Key ON and check if ECU map has been updated. Map update
2 Step 3
Is the map updated one? & Step 3
Execute Forced regeneration.
[Check Step 4]
1) Check the thread valve wiring for proper connection.
2) If wiring is normal, it is normal if it operates more than 80% in forced regeneration mode.
[Check Step 5]
1) Check if the after treatment temperature sensor wiring is connected properly.
2) If wiring is normal, it is normal if it is arranged in order of DOC upstream, DPF upstream, SCR upstream, and
SCR down stream temperature when free accel in neutral.
- DOC upstream temperature sensor
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P1093 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Check rail pressure sensor connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Check the metering unit connector for
Do
damaged, bent, pushed back, corroded or
4 necessary Step 5
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
5 pushed back, corroded or loose pins. necessary Step 6
Connection problem? repair
Check for fuel leak or air infiltration from fuel
tank to inlet of CP pump. Problem
6 Step 7
Is the fault cleared by re-tightening the fuel Solved
line?
Check for clogging in fuel tank or fuel filter
due to foreign objects. Problem
7 Step 8
Is the fault cleared by cleaning the fuel Solved
circuit?
Be sure that there are no fuel leakages neither Do
8 on the suction or return line installation. necessary Step 9
Is the leakage observed? repair
Inspect the items at the following order and
replace them if necessary.
. Rail pressure sensor
. HPC
. Injector Problem Contact
9
. Metering unit solved Help Desk
. CP pump
At each part replacement, run the engine to
check the presence of the fault.
Is the fault code cleared?
Fault Code Fault Name
P10A0 Over Temperature error for Urea reverting valve
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P10A0 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P10B1 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the coolant valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of
36.7~40.6 Contact
5 Coolant valve connector. Step 6
Ω Help Desk
Is the resistance value incorrect?
Replace the coolant valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P10C5 Over Temperature error for Supply module heater
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P10C5 is occurred on service tool? Step 2
1) Overview
Interconnector
2) Component Location
6) Check List
Standar
Step Inspection YES NO
d Value
1) Overview
Coolant temperature
No. ECU Pin PIN Description
1 239 Coolant temperature signal
2 259 Ground
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
“E” SPN-FMI REASON EFFECT
Coolant temperature
No. ECU Pin PIN Description
1 239 Coolant temperature signal
2 259 Ground
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E000110-02 The coolant temperature sensor value is offset.
MI Lamp On
Coolant temperature
No. ECU Pin PIN description
1 239 Coolant temperature signal
2 259 Ground
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine Running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
.
Fault Code Fault Name
P1126 Short circuit to ground for DEF level sensor
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P115A is occurred on service tool? Step 2
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P115B is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P115C is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the coolant valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Measure the resistance across two pins of the
Replace the
4 coolant valve. 36.7~40.6Ω Step 5
Valve
Is the resistance value incorrect?
Check if the coolant passage of coolant valve
refer to next
is permanently open, allowing coolant
5 page & Step 6
passing.
Step 6
Is Coolant valve normally opened?
Check DEF quality sensor connector for
Do
damaged, bent, pushed back, corroded or
6 necessary Step 7
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
7 pushed back, corroded or loose pins. necessary Step 8
Connection problem? repair
Replace DEF quality sensor.
Run the engine and keep it running for a Problem Contact
8
while. Solved Help Desk
Is the fault code cleared?
[Coolant valve inspection & cleaning]
Protect cap
Coil assembly
2) Using 27mm spanner, take off the plunger housing from valve body.
Plunger housing
27mm Nut
Valve body
Diaphragm Plunger
4) Clean off the foreign debris on the Valve body’ seat, Diaphragm and Plunger.
5) Re-assemble the items in the reverse order. (refer to the torque values)
Fault Code Fault Name
P120B Open circuit of injector in cylinder 4
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520662-01 Upstream Nox sensor detected a feasibility error
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
Replace NOx sensor and check fault code status. Contact Problem
7
Does the fault code still occur? Help Desk Solved
Fault Code Fault Name
Detection error of not correctly mounted downstream
P1206
NOx sensor
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
Check the network line (CAN line, CAN high and low CAN
Do necessary Contact
6 port) H~CAN L
repair Help Desk
Network line problem? 60 Ohms
Replace NOx sensor and check fault code status. Contact Help Problem
7
Does the fault code still occur? Desk Solved
Fault Code Fault Name
Time out of short circuit to ground measurement of
P1207
Injection bank 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520722-12 SCR downstream Nox Sensor Stuck within range
MI Lamp On
2) Component Location
3) Condition for Running Diagnostic
Key ON
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1227 is occurred on service tool? Step 2
1. Electrical problem
2. Connection problem CE Lamp On
E000102-31
3. Wire harness problem MI Lamp On
4. Sensor problem
6) Check List
Standard
Step Inspection YES NO
Value
1 P1235 is occurred on service tool? Step 2
1. Electrical problem
2. Connection problem CE Lamp On
E000102-01
3. Wire harness problem MI Lamp On
4. Sensor problem
6) Check List
Standard
Step Inspection YES NO
Value
1 P1236 is occurred on service tool? Step 2
1) Overview
Interconnector
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Standard
Step Inspection YES NO
Value
1 P1251 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
While driving the engine at high idle speed,
check the following variables.
* Variable ;
Erase Fault
3 a) Engine speed (Epm_nEng) Step 4
code
b) Rail pressure setpoint (Rail_pSetPoint)
c) Rail pressure (RailP_pFlt)
Is the value c) not following the value b)
Check for fuel leak or restriction from fuel tank to Do
4 inlet of CP pump. necessary Step 5
Is the fuel leak or restriction observed? repair
Inspect the fuel filter (pre & main).
- Contaminated filter
Replace fuel
5 - None genuine filter Step 6
filter
- Overdue of replacement interval
Is the fuel filter defective as above?
Check for fuel leak in the high pressure circuit
- Injection pipe Do
6 - common rail necessary Step 7
- HPC (High Pressure Connector) repair
Is the fuel leak observed?
Check the wiring connection to rail pressure Do
7 sensor. necessary Step 8
Is the connection not firmly secured ? repair
Check if the wiring connection to metering unit.
is the connection not firmly secured ? Do
8 necessary Step 9
repair
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
Pressure sensor error or reach to the max pressure threshold MI Lamp On
E005465-01
by turbo charger system failure. Torque Reduction
25%
2) Part location
Standard
Step Inspection YES NO
Value
Be sure that the air intake system is leak free. Repair leakage
2 Step 4
Is the leakage observed? & Step 3
Run the engine 20 minutes. Problem
3 Step 4
Is the fault still indicated? solved
Check if turbocharger moves freely, any damage visible
Replace turbo
4 etc. Step 5
charger
Any problem on the turbocharger
Run the engine 20 minutes. Contact Help Problem
5
Is the fault still indicated? Desk solved
Fault Code Fault Name
P125B Open circuit of metering unit output
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality
≥ 90 %(18hr) of
&
Low Level + 10 Hours counter value for Torque reduction 25%
Interruption
severe inducement
of dosing Torque reduction 50% & 60% of
Severe Level + 20 Hours
Rated speed
Inducement P code
group
P0437 P0438 P043C P043D P0545 P0546 P10B1 P10C5 P115C P124A
P124B P1700 P1701 P1702 P1706 P170D P1712 P1713 P1714 P1715
Interruption
P1716 P1717 P1718 P1722 P1724 P1725 P1726 P1730 P1763 P1764
of dosing
P1765 P1766 P1767 P1768 P1769 P176A P204C P204D P208A P208C
P208D P20B1 P20B3 P20B4 P20C5 P20C8 P20E8 P20E9
2) Component Location
N/A
Standard
Step Inspection YES NO
Value
This fault is called SCR Inducement fault which is caused by SVS Lamp Blink
E520729-12 a malfunction belonging to the Inducement group MI Lamp On
(Interruption of dosing)
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality
≥ 90 %(18hr) of
& Level 1
+ 10 Hours counter value for Torque reduction 25%
Interruption (Low Level)
severe inducement
of dosing Level 3 Torque reduction 50% & 60%
+ 20 Hours
(Severe Level) of Rated speed
Inducement P code
group
P0437 P0438 P043C P043D P0545 P0546 P10B1 P10C5 P115C P124A
P124B P1700 P1701 P1702 P1706 P170D P1712 P1713 P1714 P1715
Interruption
P1716 P1717 P1718 P1722 P1724 P1725 P1726 P1730 P1763 P1764
of dosing
P1765 P1766 P1767 P1768 P1769 P176A P204C P204D P208A P208C
P208D P20B1 P20B3 P20B4 P20C5 P20C8 P20E8 P20E9
2) Component Location
N/A
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality ≥ 90 %(18hr) of
& Level 1 counter value for
+ 10 Hours Torque reduction 25%
Interruption (Low Level) severe
of dosing Level 3 inducement Torque reduction 50% & 60% of
+ 20 Hours
(Severe Level) Rated speed
Inducement P code
group
P0437 P0438 P043C P043D P0545 P0546 P10B1 P10C5 P115C P124A
P124B P1700 P1701 P1702 P1706 P170D P1712 P1713 P1714 P1715
Interruption
P1716 P1717 P1718 P1722 P1724 P1725 P1726 P1730 P1763 P1764
of dosing
P1765 P1766 P1767 P1768 P1769 P176A P204C P204D P208A P208C
P208D P20B1 P20B3 P20B4 P20C5 P20C8 P20E8 P20E9
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E 520731-12 DEF level is low
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
Key ON and check DEF level and DEF Tank Erase Fault
3 10% Step 4
DEF Level is lower than 10%? code
1) Overview
CE Lamp On
E520732-12 Urea Consumption" Error inducement Level 1
MI Lamp On
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
코드 원인 영향
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality ≥ 90 %(18hr) of
& Level 1 counter value for Torque reduction 25%
+ 10 Hours
Interruption (Low Level) severe
of dosing Level 3 inducement Torque reduction 50% & 60% of
+ 20 Hours
(Severe Level) Rated speed
Inducement
P Code
group
P206C P206D
DEF quality
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Inducement
P Code
group
P206C P206D
DEF quality
2) Component Location
N/A
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality
Level 1 ≥ 90 %(18hr) of
& + 10 Hours Torque reduction 25%
(Low Level) counter value for
Interruption
Level 3 severe inducement Torque reduction 50% & 60%
of dosing + 20 Hours
(Severe Level) of Rated speed
Inducement
P Code
group
P206C P206D
DEF quality
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Inducement
P Code
group
P206C P206D
DEF quality
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality ≥ 90 %(18hr) of
& Level 1 counter value for Torque reduction 25%
+ 10 Hours
Interruption (Low Level) severe
of dosing Level 3 inducement Torque reduction 50% & 60% of
+ 20 Hours
(Severe Level) Rated speed
Inducement
P Code
group
P206C P206D
DEF quality
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Inducement
P Code
group
P206C P206D
DEF quality
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
Blocked EGR ≥ 95 %(95hr) of
valve Level 1 counter value for Torque reduction 25%
+ 36 Hours
& (Low Level) severe
Tampering Level 3 inducement Torque reduction 50% & 60% of
+ 100 Hours
(Severe Level) Rated speed
Inducement P code
group
P0134 P0140 P1046 P1047 P1048 P10A0 P10B9 P10BD P10C1 P1122 P1124
P1126 P1128 P112A P112C P1719 P171A P171C P203A P205A P20A0 P20A2
Tampering
P20A3 P20B9 P20BC P20BD P20C0 P20C1 P20C4 P2202 P2203 P2215 P2216
U0028 U0036 U029D U029E U15AA U15AB
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality Level 1 +30 Min Torque reduction 25%
& Level 2 +1 Hour After 30 min. Torque reduction 50%
Tampering Level 3
+4 Hours Idle only
(Final inducement)
Inducement
P Code
group
P0134 P0140 P0437 P0438 P0545 P0546 P1046 P1047 P1048 P10A0 P10B1
P10B9 P10BD P10C1 P10C5 P1122 P1124 P1126 P112A P112C P115C P124A
P124B P1700 P1701 P1702 P1706 P1709 P170D P1712 P1713 P1714 P1715
P1716 P1717 P1718 P1719 P171A P171C P1722 P1724 P1725 P1726 P1730
Tampering
P1763 P1764 P1765 P1766 P1767 P1768 P1769 P176A P203A P204C P204D
P205A P208A P208C P208D P20A0 P20A2 P20A3 P20B1 P20B3 P20B4 P20B9
P20BC P20BD P20C0 P20C1 P20C4 P20C5 P20C8 P20E8 P20E9 P2202 P2203
P2215 P2216 U0028 U0036 U029D U029E U15AA U15AB
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
1 P12F6 is occurred on service tool? Step 2
1) Overview
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
Blocked EGR
≥ 95 %(95hr) of
valve Level 1
+ 36 Hours counter value for Torque reduction 25%
& (Low Level)
severe inducement
Tampering Level 3 Torque reduction 50% & 60%
+ 100 Hours
(Severe Level) of Rated speed
Inducement P code
group
P0134 P0140 P1046 P1047 P1048 P10A0 P10B9 P10BD P10C1 P1122 P1124
P1126 P1128 P112A P112C P1709 P1719 P171A P171C P203A P205A P20A0
Tampering
P20A2 P20A3 P20B9 P20BC P20BD P20C0 P20C1 P20C4 P2202 P2203 P2215
P2216 U0028 U0036 U029D U029E U15AA U15AB
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Inducement
P Code
group
P0134 P0140 P0437 P0438 P0545 P0546 P1046 P1047 P1048 P10A0 P10B1
P10B9 P10BD P10C1 P10C5 P1122 P1124 P1126 P112A P112C P115C P124A
Tampering P124B P1700 P1701 P1702 P1706 P1709 P170D P1712 P1713 P1714 P1715
P1716 P1717 P1718 P1719 P171A P171C P1722 P1724 P1725 P1726 P1730
P1763 P1764 P1765 P1766 P1767 P1768 P1769 P176A P203A P204C P204D
P205A P208A P208C P208D P20A0 P20A2 P20A3 P20B1 P20B3 P20B4 P20B9
P20BC P20BD P20C0 P20C1 P20C4 P20C5 P20C8 P20E8 P20E9 P2202 P2203
P2215 P2216 U0028 U0036 U029D U029E U15AA U15AB
2) Component Location
N/A
6) Check List
Standard
Step Inspection YES NO
Value
1 P12F8 is occurred on service tool? Step 2
1) Overview
EU Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
Blocked EGR ≥ 95 %(95hr) of
Level 1
valve + 36 Hours counter value for Torque reduction 25%
(Low Level)
& severe
Tampering Level 3 inducement Torque reduction 50% & 60% of
+ 100 Hours
(Severe Level) Rated speed
NA Inducement
Inducement
Inducement level Time sequence Repeat offense Inducement effect
group
Warning Immediately Warning
DEF quality Level 1 +30 Min Torque reduction 25%
& Level 2 +1 Hour After 30 min. Torque reduction 50%
Tampering Level 3
+4 Hours Idle only
(Final inducement)
2) Component Location
N/A
Standard
Step Inspection YES NO
Value
1 P12F9 is occurred on service tool? Step 2
1) Overview
CE Lamp On
E520750-12 1. ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520749-13 After Severe inducement, a specific time is over
Reduction
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
3 Key off and wait until ECU power latch is done. Step 4
CE Lamp On
E520749-13 After Severe inducement, a specific time is over
Reduction
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
3 Key off and wait until ECU power latch is done. Step 4
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
4. Sensor problem
2) Component Location
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
1 P1436 is occurred on service tool? Step 2
2) Component Location
Standard
Step Inspection YES NO
Value
1 P1452 is occurred on service tool? Step 2
1) Overview
DPF DP Sensor
No. ECU Pin Description
1 2.07 +5 V supply
2 2.38 Ground
3 2.41 DPF DP signal
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection Value YES NO
DPF DP Sensor
No. ECU Pin Description
1 2.07 +5 V supply
2 2.38 Ground
3 2.41 DPF DP signal
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard Value
Step Inspection YES NO
Correct the
Check the hose of DPF DP sensor.
clogging or
3 Is there any clogging on the hose? Step 4
Replace the
in/out hose is swapped?
hose
Check the DPF.
4 Step 8 Step 5
Is DPF substrate polluted with excessive soot?
Check DPF DP sensor connector for damaged,
Do necessary
5 bent, corroded or loose pins. Step 6
repair
Connection problem?
Check wiring connection between the sensor
Do necessary
6 and ECU (refer to Pin No.) Step 7
repair
Connection problem?
Replace DPF DP sensor and erase the fault.
Start the engine and set engine speed as high Do necessary
7 Step 8
idle more than 5 minutes and Key OFF & ON. repair
Is the fault code cleared?
Replace the DPF and erase the fault.
Start the engine and set engine speed as high Problem Contact
8
idle more than 5 minutes and Key OFF & ON. solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
Mon pressure differential characteristics
P1458
Mon 차압 특성
1) Overview
DPF DP Sensor
No. ECU Pin Description
1 +5 V supply
2 Ground
3 DPF DP signal
2) Component Location
3) Condition for the Running Diagnostic
Engine running and warmed up
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Not Engine component, Machine component
6) Check List
Standard
Step Inspection YES NO
Value
1 P1459 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1478 is occurred on service tool? Step 2
1) Overview
Sensor characteristic
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1479 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P143B is occurred on service tool? Step 2
Park the machine in a safe area and Key
2 Step 3
OFF.
Check the sensor connector for
Do necessary
3 damaged, bent, corroded or loose pins. Step 4
repair
Connection problem?
Check the ECU connector for damaged,
Do necessary
4 bent, corroded or loose pins. Step 5
repair
Connection problem?
Check the sensor resistance. Refer to the Replace
5 Step 6
Problem with the reigistance? table above sensor
Check for continuity & electrical
Repair Contact
6 insulation of wire.
harness Help Desk
Electrical problem?
Fault Code Fault Name
P147A SCR upstream temperature plausibility error
1) Overview
Sensor characteristic
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P147A is occurred on service tool? Step 2
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P147B is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1481 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P1521 is occurred on service tool? Step 2
6) Check List
Standard
Step Inspection YES NO
Value
1 P1522 is occurred on service tool? Step 2
6) Check List
Standard
Step Inspection YES NO
Value
1 P1523 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Key ON and check the sensor voltage.
* Variable ;
Erase Fault
3 a) Oil pressure sensor voltage 203 mV Step 4
code
(Oil_uRawPSwmp)
Is the voltage less than the standard value?
Check Sensor connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Key ON and disconnect the sensor connector.
5 Step 6 Step 7
Is the fault code cleared?
Replace the sensor. Problem
6 Step 7
Is the fault code cleared? Solved
Check the wire harness from ECU to Sensor for Repair or
7 any connection error (Pin to Pin Check). replace Wire Step 8
Is the wire harness defective? harness
Replace the ECU. Problem Contact
8
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520644-00 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520644-01 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E003510-03 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E003510-04 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E003597-03 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E003597-04 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520627-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520685-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520686-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520687-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520601-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520696-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520697-12 ECU internal Check
MI Lamp On
2) Component Location
1) Overview
CE Lamp On
E520699-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520641-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520642-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
E520700-12 ECU internal Check MI Lamp On
Torque reduction 50%
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520701-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520702-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520707-04 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520703-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520704-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520705-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520706-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520707-03 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520633-02 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520633-04 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520633-03 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520633-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520654-12 ECU internal Check
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
CE Lamp On
E520819-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
E520820-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
E520821-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
E520842-12 ECU internal Check
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1627 is occurred on service tool? Step 2
2 Park the machine in a safe area and Key OFF. Step 3
Check sensor connector for damaged, bent,
Do necessary
3 pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent,
Do necessary
4 pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Measure the resistance across two pins (3,4)
Replace
5 of the sensor. Step 6
sensor
Is the resistance value incorrect?
Check continuity and electrical insulation Repair wire Contact
6
Electrical problem? harness Help Desk
Fault Code Fault Name
P162D Time out of SCG measurement of Injection bank 1
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1652 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Not
3 Is it actual speed due to engine tuning, etc. Step 4
Applicable
Check Sensor connector for damaged, bent,
Do necessary
4 pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Check ECU connector for damaged, bent,
Do necessary
5 pushed back, corroded or loose pins. Step 6
repair
Connection problem?
Check the wiring harness from sensor to ECU
Repair Contact Help
6 for its continuity and insulation.
harness Desk
Wire harness problem
Fault Code Fault Name
P1668 Low voltage error for ECU internal temperature sensor
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running and
SCR system : Detection mode
6) Check List
Standard
Step Inspection YES NO
Value
1 P1700 is occurred on service tool? Step 2
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check DEF line is leaking or clogged.
3 necessary Step 4
DEF line problem ?
repair
Check supply module connector for damaged, bent, Do
4 pushed back, corroded or loose pins. Connection necessary Step 5
problem repair
Check the dosing valve connector for damaged, bent, Do
5 pushed back, corroded or loose pins. necessary Step 6
Connection problem repair
Check the Interconnector for damaged, bent, pushed Do
6 back, corroded or loose pins. necessary Step 7
Connection problem? repair
Check ECU for damaged, bent, pushed back, corroded Do
7 or loose pins. necessary Step 8
Connection problem? repair
Soak the
tip in warm
Dismantle the dosing valve and inspect its tip
water to
8 whether it is contaminated with DEF deposit? Step 9
dissolve the
Dosing valve tip contaminated ?
deposit&
Step 9
Measure the resistance across two pins (1, 2) of the
12.0 ± Problem
9 dosing valve connector Step 10
0.6Ω Solved
Is the resistance value incorrect?
Replace Dosing valve Problem Contact
10
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1702 Pressure stabilization error (SCR monitoring)
1) Overview
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
“PRESSUREREDUCTION” state
-. In case of SubstituteFunction
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520763-00 Urea tank sensor indicates too high fill level
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520763-01 Urea tank sensor indicates too low fill level
MI Lamp On
2) Component Location
[EU6 Urea Tank] [EU5 Urea Tank]
Standard
Step Inspection YES NO
Value
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Engine running & SCR : METERINGCONTROL state
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check DEF line is leaking or clogged.
3 necessary Step 4
DEF line problem ?
repair
Check the dosing valve connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem repair
Check the Interconnector for damaged, bent, pushed Do
5 back, corroded or loose pins. necessary Step 6
Connection problem? repair
Execute the test “Dosing valve actuator” by service tool
Refer to
6 which is to check the Dosing valve function. Step 8 Step 7
below
Does the output value well follow the input value?
Measure the resistance across two pins (1, 2) of the dosing Replace
12.0 ±
7 valve connector Dosing valve Step 8
0.6Ω
Is the resistance value incorrect? & Step 8
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Engine running &
SCR : METERINGCONTROL state
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Engine running & SCR : METERINGCONTROL state
6) Check List
Standard
Step Inspection YES NO
Value
1 P1714 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the dosing valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem
Check the Interconnector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins (1, 2)
Contact
5 of the dosing valve connector 12.0 ± 0.6Ω Step 6
Help Desk
Is the resistance value incorrect?
Replace the Dosing valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1715 Dosing valve low side is short circuit to battery
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1715 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the dosing valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem
Check the Interconnector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins (1, 2)
Contact
5 of the dosing valve connector 12.0 ± 0.6Ω Step 6
Help Desk
Is the resistance value incorrect?
Replace the Dosing valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
Dosing valve low side is short circuit to ground or open
P1716
circuit
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1716 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the dosing valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem
Check the Interconnector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins (1, 2)
Contact
5 of the dosing valve connector 12.0 ± 0.6Ω Step 6
Help Desk
Is the resistance value incorrect?
Replace the Dosing valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1717 Dosing valve high side is short circuit to battery or open circuit
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1717 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the dosing valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem
Check the Interconnector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins (1, 2)
Contact
5 of the dosing valve connector 12.0 ± 0.6Ω Step 6
Help Desk
Is the resistance value incorrect?
Replace the Dosing valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1718 Dosing valve high side is short circuited
1) Overview
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1718 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the dosing valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem
Check the Interconnector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins (1, 2)
Contact
5 of the dosing valve connector 12.0 ± 0.6Ω Step 6
Help Desk
Is the resistance value incorrect?
Replace the Dosing valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1719 Supply module heater plausibility error
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
`
Fault Code Fault Name
Supply module heater temperature sensor plausibility
P171A
error
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
CE Lamp On
E520768-31 Supply module heater temperature plausibility error
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1722 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Supply module connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Replace Supply module. Problem Contact
5
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1723 DEF pump motor not available for actuation
1) Overview
2) Component Location
3) Condition for Running Diagnostic
When Defrosting of the supply module has been completed, or the State machine
is in states other than NOPRESSURECTL and Pump motor actuation is disabled.
6) Check List
Standard
Step Inspection YES NO
Value
1 P1723 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Supply module connector for damaged,
Do necessary
3 bent, pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the wire harness from ECU to Supply
Repair or
module for any connection error (Pin to Pin
5 replace Wire Step 6
Check).
harness
Is the wire harness defective?
Replace the Supply module. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1724 Over temperature error for DEF pump motor
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P1724 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON and
SCR system : No pressure control
6) Check List
Standard
Step Inspection YES NO
Value
1 P1725 is occurred on service tool? Step 2
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1726 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1730 is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
“E” SPN-FMI REASON EFFECT
CE Lamp On
E004331-12 Leakage detection during no dosing
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1735 is occurred on service tool? Step 2
The supply module operates to return the DEF from the line to the
CE Lamp On
E520521-12 tank when the engine stops. If the DEF return procedure is not
MI Lamp On
executed, this Fault Code appears.
2) Component Location
Standard
Step Inspection YES NO
Value
Interconnector
2) Component Location
3) Condition for Running Diagnostic
Engine running & SCR : METERINGCONTROL state
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1764 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1765 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1766 is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1767 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Supply module connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Replace Supply module. Problem Contact
5
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P1768 Supply module temperature PWM signal is faulty
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Engine running, and when temperature measurement is enabled and corresponding
signal at valid interval is received.
6) Check List
Standard
Step Inspection YES NO
Value
1 P1768 is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P1769 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P176A is occurred on service tool? Step 2
1.Electrical problem
2.Connector problem
E520523-12 CE Lamp On
3.Harness problem
4.Sensor problem
5) Check List
Standard
Step Inspection YES NO
Value
1 P1817 is occurred on service tool? Step 2
1.Electrical problem
2.Connector problem
E520523-05 CE Lamp On
3.Harness problem
4.Sensor problem
5) Check List
Standard
Step Inspection YES NO
Value
1 P1818 is occurred on service tool? Step 2
1) Overview
“E” SPN-FMI REASON EFFECT
1.Electrical problem
2.Connector problem
E520523-01 3.Harness problem CE Lamp On
4.릴레이 문제
5) Check List
Standard
Step Inspection YES NO
Value
1 P3181A is occurred on service tool? Step 2
5) Check List
Standard
Step Inspection YES NO
Value
1 P181B is occurred on service tool? Step 2
1.Electrical problem
2.Connector problem CE Lamp On
E520520-00
3.Harness problem MI Lamp On
4.Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1900 is occurred on service tool? Step 2
1.Electrical problem
2.Connector problem CE Lamp On
E520520-01
3.Harness problem MI Lamp On
4.Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P1901 is occurred on service tool? Step 2
2) Component Location
[EU6 Sender] [EU5 Sender]
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P204C is occurred on service tool? Step 2
2) Component Location
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P204D is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Key ON and Check DEF pump pressure sensor
voltage by service tool.
* Variable ; 4750 Erase Fault
3 Step 4
a) DEF pump pressure sensor voltage mV code
(SCR_uRawUPmpP)
Is the voltage greater than the standard value?
Check Supply module connector for damaged,
Do necessary
4 bent, pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Check ECU connector for damaged, bent, pushed
Do necessary
5 back, corroded or loose pins. Step 6
repair
Connection problem?
Replace Supply module. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P205A Open circuit error for DEF tank temperature sensor
1) Overview
2) Component Location
[EU6 Sender] [EU5 Sender]
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
[EU6 Sender] [EU5 Sender]
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P205B is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Sensor connector for damaged, bent, Do
3 pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of the
Replace
5 sensor. 60 Ω Step 6
Sensor
Is the resistance value incorrect?
Check the wire harness from ECU to Sensor for Repair or
6 any connection error (Pin to Pin Check). replace Wire Step 7
Is the wire harness defective? harness
Replace DEF quality sensor assembly. Problem Contact Help
7
Is the fault code cleared? Solved Desk
Fault Code Fault Name
P205E Signal error for CAN message
1) Overview
2) Component Location
[EU6 Sender] [EU5 Sender]
3)
4)
3) Condition for Running Diagnostic
Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P205E is occurred on service tool? Step 2
2) Component Location
[EU6 Sender] [EU5 Sender]
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check DEF quality sensor connector for damaged, bent,
3 necessary Step 4
pushed back, corroded or loose pins. Connection problem?
repair
Take off CAN connector and measure the resistance across Do
4 two pins, CAN0 High and CAN0 Low. 60 Ω Step 5 necessary
Does the resistance meet with standard value? repair
Check DEF quality with a refractometer or by service tool.
Remove the
* Variable ; 32.5% Problem
5 old DEF &
a) DEF quality (SCR_rULiq) (±1.5 %) solved
Step 6
Is the DEF quality meets with standard value?
Remove the old DEF, clean the tank and the sensor with
(warm) water, refill DEF tank with good quality DEF. Operate Problem Contact
6
the machine for 10 minutes. solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P206D Physical range high for DEF quality
1) Overview
2) Component Location
[EU6 Sender] [EU5 Sender]
3) Condition for Running Diagnostic
Key On or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check DEF quality sensor connector for damaged, bent,
3 necessary Step 4
pushed back, corroded or loose pins. Connection problem?
repair
Take off CAN connector and measure the resistance across Do
4 two pins, CAN0 High and CAN0 Low. 60 Ω Step 5 necessary
Does the resistance meet with standard value? repair
Check DEF quality with a refractometer or by service tool.
Remove the
* Variable ; 32.5% Problem
5 old DEF &
a) DEF quality (SCR_rULiq) (±1.5 %) solved
Step 6
Is the DEF quality meets with standard value?
Remove the old DEF, clean the tank and the sensor with
(warm) water, refill DEF tank with good quality DEF. Operate Problem Contact
6
the machine for 10 minutes. solved Help Desk
Is the fault code cleared?
Fault Code Fault Name
P2080 High DOC upstream temperature error
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
1 P2080 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the sensor connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Repair or
Check the wire harness from ECU to Sensor for
replace
5 any connection error (Pin to Pin Check). Step 6
Wire
Is the wire harness defective?
harness
Measure the resistance across two pins of the
Refer to Contact Help
6 sensor. Step 7
table Desk
Is the resistance value incorrect?
Replace the sensor.
Key OFF, wait for 30 seconds and Key ON Problem Contact Help
7
again. Solved Desk
Is the fault code cleared?
Fault Code Fault Name
P2081 Low DOC upstream temperature error
1) Overview
“E” SPN-FMI REASON EFFECT
6) Check List
Standard
Step Inspection YES NO
Value
1 P2081 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P2084 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P2085 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key on or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1 P208C is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Supply module connector for damaged,
Do necessary
3 bent, pushed back, corroded or loose pins. Step 4
repair
Connection problem?
Check ECU connector for damaged, bent,
Do necessary
4 pushed back, corroded or loose pins. Step 5
repair
Connection problem?
Check the wire harness from ECU to Supply
Repair or
module for any connection error
5 replace Wire Step 6
(Pin to Pin Check).
harness
Is the wire harness defective?
Replace Supply module. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P208D Short circuit to Battery for DEF pump motor
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P208D is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check Supply module connector for damaged, Do
3 bent, pushed back, corroded or loose pins. necessary Step 4
Connection problem? repair
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Check the wire harness from ECU to Supply
Repair or
module for any connection error
5 replace Wire Step 6
(Pin to Pin Check).
harness
Is the wire harness defective?
Replace Supply module. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P20A0 Open circuit error for DEF reverting valve
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
1 P20B1 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the coolant valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of
36.7~40.6 Contact
5 Coolant valve connector. Step 6
Ω Help Desk
Is the resistance value incorrect?
Replace the coolant valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P20B3 Short circuit to ground for Coolant valve
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P20B3 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the coolant valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of
36.7~40.6 Contact
5 Coolant valve connector. Step 6
Ω Help Desk
Is the resistance value incorrect?
Replace the coolant valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P20B4 Short circuit to battery for coolant valve
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P20B4 is occurred on service tool? Step 2
2 Park the machine in a safe area and key OFF. Step 3
Check the coolant valve connector for
Do
damaged, bent, pushed back, corroded or
3 necessary Step 4
loose pins.
repair
Connection problem?
Check ECU connector for damaged, bent, Do
4 pushed back, corroded or loose pins. necessary Step 5
Connection problem? repair
Measure the resistance across two pins of
36.7~40.6 Contact
5 Coolant valve connector. Step 6
Ω Help Desk
Is the resistance value incorrect?
Replace the coolant valve. Problem Contact
6
Is the fault code cleared? Solved Help Desk
Fault Code Fault Name
P20C5 Open circuit error for Supply module heater
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running (Not on Cranking) &
Supply module heater is OFF condition
6) Check List
Standard
Step Inspection YES NO
Value
1 P20C5 is occurred on service tool? Step 2
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check DEF condition
4 Step 5 defrosting
Is DEF defrosted ?
DEF
Check DEF suction/pressure line for any damages
or leakage on followings. Fix the
5 a) connectors of suction / pressure line damage or Step 6
b) along with the suction / pressure line leakage
Any damages or leakage is observed ?
Check DEF suction line for any clogging such as
Clean up
. bent suction line
the
6 . DEF tank filter clogged Step 7
Line &
. Supply module filter clogged
filters
Any clogged item is observed ?
Do
Check Supply module connector for damaged, bent, pushed
7 necessary Step 8
back, corroded or loose pins. Connection problem?
repair
Do
Check ECU connector for damaged, bent, pushed back,
8 necessary Step 9
corroded or loose pins. Connection problem?
repair
Key ON and Check DEF pump pressure sensor voltage by
service tool.
* Variable ; 0.78 ± 0.2 V Problem
9 Step 10
a) DEF pump pressure sensor voltage @23 ± 5℃ Solved
(SCR_uRawUPmpP)
Is the voltage out of the standard value?
1) Overview
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
When target boost pressure cannot be reached due to MI Lamp On
E005465-00
intake system leak or turbo system failure Torque Reduction
25%
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1. Electrical problem
CE Lamp On
E003242-04 2. Faulty electrical connections or wiring
3. Sensor defective MI Lamp On
6) Check List
Standard
Step Inspection YES NO
Value
1 P242C is occurred on service tool? Step 2
6) Check List
Standard
Step Inspection YES NO
Value
1 P242D is occurred on service tool? Step 2
CE lamp Blink
E003719-12 Maximum soot or ash loaded in DPF (Diesel Particulate Filter) MI Lamp On
Torque Reduction lv2
2) Component Location
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
1. Electrical problem
2. Connection problem CE Lamp On
E004767-03
3. Wire harness problem MI Lamp On
4. Sensor problem
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P2533 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
Key ON and check if any other fault of affected items Diagnose Fault
3 Step 4
controlled by relay 1 & Step 4
Check ECU connector for damaged, bent, pushed back,
Do necessary
4 corroded or loose pins. Step 5
repair
Connection problem?
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520206-31 1. Faulty CAN Line between ECU and EPOS
MI Lamp On
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
INTER CONNECTOR
1
7
12
Standard
Step Inspection YES NO
Value
1) Overview
INTER CONNECTOR
1
7
12
Standard
Step Inspection YES NO
Value
CE lamp Blink
MI Lamp On
E520506-12 Diagnostic fault check for timeout error in TCO1
Torque Reduction
25%
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
E520507-12 Diagnostic fault check for timeout error in TD CAN frame CE Lamp On
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
E001482-12 Diagnostic fault check for timeout error in TSC1TE frame CE Lamp On
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
CE lamp Blink
Diagnostic fault check for timeout error on EBC2 MI Lamp On
E520501-12
(Wheel Speed Information) Torque Reduction
25%
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running.
6) Check List
Standard
Step Inspection YES NO
Value
1. Electrical problem
2. Connection problem CE Lamp On
E520782-12
3. CAN Line problem. MI Lamp On
4. DEF quality Sensor defective
Standard
Step Inspection YES NO
Value
Standard
Step Inspection YES NO
Value
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check ECU connector for damaged, bent, pushed back,
3 necessary Step 4
corroded or loose pins. Connection problem?
repair
Take off NOx sensor connector and measure the resistance Do
4 across two pins, CAN0 High and CAN0 Low. 60 Ω Step 5 necessary
Does the resistance meet with standard value? repair
Check the upstream NOx Sensor connector for damaged, Do
5 bent, pushed back, corroded or loose pins. necessary Step 6
Connection problem? repair
6) Check List
Standard
Step Inspection YES NO
Value
Do
Check ECU connector for damaged, bent, pushed back,
3 necessary Step 4
corroded or loose pins. Connection problem?
repair
Take off NOx sensor connector and measure the resistance Do
4 across two pins, CAN0 High and CAN0 Low. 60 Ω Step 5 necessary
Does the resistance meet with standard value? repair
Check the upstream NOx Sensor connector for damaged, Do
5 bent, pushed back, corroded or loose pins. necessary Step 6
Connection problem? repair
CE Lamp On
E520813-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
2) Component Location
IQA Codes printed on Injector head
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520817-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
2) Component Location
IQA Codes printed on Injector head
6) Check List
Ste Standard
Inspection YES NO
p Value
CE Lamp On
E520815-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
2) Component Location
IQA Codes printed on Injector head
6) Check List
Standard
Step Inspection YES NO
Value
CE Lamp On
E520818-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
2) Component Location
IQA Codes printed on Injector head
6) Check List
Ste Standard
Inspection YES NO
p Value
CE Lamp On
E520814-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
2) Component Location
IQA Codes printed on Injector head
6) Check List
Ste Standard
Inspection YES NO
p Value
CE Lamp On
E520816-02 Missing or faulty programming of the injector adjustment values.
MI Lamp On
DL06 Tier4 Final Injector Head DL08 Tier4 Final Injector Head
1) Component Location
IQA Codes printed on Injector head
5) Check List
Ste Standard
Inspection YES NO
p Value
1) Overview
CE Lamp On
E001761-12 CAN signal error for DEF tank Level
MI Lamp On
2) Component Location
[EU6 DEF Tank] [EU5 DEF Tank]
3) Condition for Running Diagnostic
Key On
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1) Overview
2) Component Location
Standard
Step Inspection YES NO
Value
1 P2227 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P2228 is occurred on service tool? Step 2
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1 P2229 is occurred on service tool? Step 2
CE Lamp On
E000097-04 If WIF sensor voltage below threshold (530 mV)
MI Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1 P2266 is occurred on service tool? Step 2
CE Lamp On
E000097-03 If WIF sensor voltage above threshold (4430 mV)
MI Lamp On
2) Component Location
CE lamp Blink
E000097-02 The WIF sensor detects water MI Lamp On
토크 제한 lv2
2) Component Location
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
E520904-12 There is an error in the signal from AEBS to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
E001121-10 There is an error in the signal sent to the Redundant brake. CE lamp Blink
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
E000695-12 There is an error in the signal from TCU to Engine Retarder No lamp
2) Component Location
Standard
Step Inspection YES NO
Value
E004206-12 There is an error in the signal from ACC to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
2) Component Location
Standard
Step Inspection YES NO
Value
E000518-12 There is an error in the signal from AEBS to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E004206-13 There is an error in the signal from AEBS to Engine Retarder CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E520921-00 There is a check error for Data Length from AEBS to Engine ECU. CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E520934-06 There is an error in the signal from AEBS- Retarder to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E520931-12 There is an error in the signal from AEBS- Retarder to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E520932-12 There is an error in the signal from AEBS- Retarder to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
E520933-12 There is an error in the signal from AEBS- Retarder to Engine ECU CE Lamp On
2) Component Location
Standard
Step Inspection YES NO
Value
1. Electric problem
2. Connection problem CE Lamp On
E520335-12
3. Harness problem MI Lamp On
4. Sensor defective
2) Component Location
3) Condition for Running Diagnostic
Key ON or Engine running
6) Check List
Standard
Step Inspection YES NO
Value
1. Electric problem
2. Connection problem CE Lamp On
E520334-12
3. Harness problem MI Lamp On
4. Sensor defective
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1. Electric problem
2. Connection problem CE Lamp On
E520333-12
3. Harness problem MI Lamp On
4. Sensor defective
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
1. Electric problem
CE lamp Blink
2. Connection problem
E520332-12 MI Lamp On
3. Harness problem
Toruqe Reduction Lv1
4. Sensor defective
2) Component Location
6) Check List
Standard
Step Inspection YES NO
Value
- If the fault code is not cleared for a long time after the
CE lamp On
fault of the Inducement item occurs.
- Information to enter “Creeping mode”
Nothing below