MODEX®

Modular scaffold

User guide
Contents

Contents

1 General information.................................................................................................. 5
1.1 Erection preparation..............................................................................................................6
2 Product features........................................................................................................ 6
3 Product overview....................................................................................................... 8
4 Components............................................................................................................... 9
4.1 Basic components .................................................................................................................9
4.2 Auxiliary equipment............................................................................................................. 20
4.3 Heavy-duty shore................................................................................................................. 23
4.4 MODEX Classic staircase................................................................................................... 23
4.5 MODEX Compact staircase............................................................................................... 25
4.6 Alu scaffold staircase.......................................................................................................... 26
4.7 Scaffold Tarp and accessories...........................................................................................27
5 Application planning and erection preparation.................................................. 27
5.1 Application planning............................................................................................................27
5.2 Erection preparation........................................................................................................... 28
5.3 Design features.................................................................................................................... 29
5.4 Overview of suitable planks and their load classification (LC) pursuant
to EN 12811-1........................................................................................................................... 31
5.5 Number of planks required for birdcage scaffolds, taking into
consideration scaffold bay width..................................................................................... 32
5.6 Technical data MODEX nodes...........................................................................................33
5.7 Technical data Transoms U and Tube Ledgers............................................................ 35
5.8 Technical data H-diagonals and Stage Brackets..........................................................37
5.9 Technical data System Lattice Girders........................................................................... 38
5.10 Measuring aids..................................................................................................................... 39
5.11 Tables related to application planning and erection preparation........................... 40
5.12 MODEX as birdcage scaffold: Example 1....................................................................... 55
5.13 MODEX as birdcage scaffold: Example 2...................................................................... 60
6 Assembly of standard components...................................................................... 66
6.1 Base Jacks............................................................................................................................. 66
6.2 Starting Piece ....................................................................................................................... 66
6.3 Tube Ledgers and Transoms U.........................................................................................67
6.4 Vertical Posts..........................................................................................................................67
6.5 V- and H-diagonals.............................................................................................................. 68
6.6 Using standard planks........................................................................................................ 68
6.7 Using commercially available timber planks................................................................ 70
6.8 Widening the scaffold...........................................................................................................71
6.9 Corners....................................................................................................................................73
6.10 Lifting Retainers for MODEX Scaffolds............................................................................74
7 Moving scaffold components................................................................................ 75
7.1 General information..............................................................................................................75
7.2 Assembly of a façade scaffold..........................................................................................77
7.3 Assembly of birdcage scaffold.......................................................................................... 81
7.4 Using PPE to prevent falling from heights ................................................................... 82

2
 MODEX

8 Stairs......................................................................................................................... 84
8.1 General information............................................................................................................. 84
8.2 Interior scaffold accesses ................................................................................................. 85
8.3 MODEX Classic staircase................................................................................................... 86
8.4 MODEX Compact staircase............................................................................................... 99
9 Façade...................................................................................................................... 113
9.1 General information............................................................................................................. 113
9.2 Tying........................................................................................................................................ 114
9.3 Pedestrian passage............................................................................................................120
9.4 Bridging at H = 4 m..............................................................................................................121
9.5 Stage Brackets.....................................................................................................................123
9.6 Use as protective scaffold................................................................................................125
9.7 Protective roof scaffold with safety net.........................................................................128
9.8 Use as protective roof....................................................................................................... 134
10 Industrial scaffolds.................................................................................................136
10.1 General information............................................................................................................136
10.2 Free-standing tower scaffolds  ................................................................................... 137
10.3 Free-standing tower scaffolds  ...................................................................................138
10.4 Free-standing tower scaffolds with cantilever  ......................................................139
10.5 Free-standing tower scaffolds with cantilever  ......................................................140
10.6 Free-standing tower scaffolds with cantilever and ballast....................................... 141
10.7 Tower scaffolds fixed at head  ....................................................................................142
10.8 Scaffold towers bridged with MODEX Lattice Girders  ........................................ 144
10.9 Scaffold towers bridged with commercially available lattice girders  ..............146
10.10 Birdcage scaffolds  +  ................................................................................................148
10.11 Reinforcement scaffolds...................................................................................................152
10.12 Advertising sign scaffold....................................................................................................161
11 Suspended scaffolds............................................................................................. 166
11.1 General information............................................................................................................166
11.2 Standard design..................................................................................................................168
12 Heavy-duty shore.................................................................................................. 169
12.1 General information............................................................................................................169
12.2 Erection of heavy-duty shore........................................................................................... 170
12.3 BOM........................................................................................................................................ 176
12.4 Technical data...................................................................................................................... 177
12.5 Examples of applications.................................................................................................. 179
13 Shoring towers – MODEX as support scaffold.................................................. 180
13.1 Description and potential uses.......................................................................................180
13.2 Example of dimensioning.................................................................................................184
14 Certificates.............................................................................................................203
14.1 General technical approval.............................................................................................203

Unless stated otherwise, all dimensions in mm. 3

Contents

15 Occupational health and safety..........................................................................204

15.1 General information...........................................................................................................204
15.2 Assembly and disassembly of MODEX node.............................................................205
15.3 Safety procedures.............................................................................................................206
15.4 Instruction for use...............................................................................................................213
16 Chronology..............................................................................................................214

4
 MODEX

1 General information
This user guide meets the requirements of an instruction manual on erection and
usage, meaning that it should always be easily accessible wherever the MODEX scaf-
fold is used. Only qualified personnel familiar with this user guide and the current
MODEX certificate of approval may assemble, modify, dismantle or use the scaffold.
The MODEX modular scaffold manufactured by HÜNNEBECK meets the requirements
of DIN 4420 EN 12810 and EN 12811.
The manufacturing and labelling of all components comply with the German Technical
Approval Z-8.22-67.
Only undamaged, original scaffold components made by HÜNNEBECK may be used.
Inspect all components for damage and to determine their origin before installing them,
and when replacements are needed, use only original parts.
Repairs may be made only by properly qualified HÜNNEBECK personnel. The user may
not in any way modify scaffold components.
The illustrations in this user guide are merely examples. All relevant regulations pertain-
ing to occupational safety must be complied with. Always comply with the locally appli-
cable ordinance on industrial health and safety.
This user guide contains technical details that are intended to be helpful to the erector
or user of the scaffold to facilitate compliance with the ordinance on industrial health
and safety. The details do not, however, serve as absolute requirements. Based on the
hazard assessment that the erector or user is required to compile as specified by the
applicable ordinance on industrial health and safety, the erector or user is responsible
for using his own discretion to implement essential preventive measures. The specifics
of each case must always be taken into consideration.
MODEX scaffolds may be assembled, modified and dismantled only by properly
trained and qualified personnel. A qualified manager with sufficient technical expertise,
appointed by the contractor, has to oversee erection of the scaffold.
A supervisor responsible for occupational safety issues and possessing sufficient
knowledge and experience must also oversee erection of the scaffold. This includes
briefing employees on relevant hazards, geared towards the specific equipment.
When using personal protective equipment to prevent falling from heights, the super-
visor is required to identify suitable anchor points and to verify that the employees use
the protective equipment. Within the scope of the respective user guide, and based on
our own hazard analysis, we provide the erector and user with the capacity to comply
with the applicable ordinance on industrial health and safety in certain installation and
usage situations.
Up to a drop height of 2.00 m, the scaffold may be used as a protective scaffold and
protective roof scaffold. All planks mentioned in this user guide may be used in protec-
tive scaffolds and protective roof scaffolds.
An essential requirement for use of our products is that the respective instructions in
the applicable user guide always be followed.
The user guides describe how to set up the standard model. If the scaffold system is
erected in a way that deviates from the standard, the construction regulations and the
specifications of the German Technical Approval Z-8.22-67 dictate that the deviations
be assessed and, in some cases, verified.
Verification is not required, if erection of the scaffold complies with the instructions con-
tained in this or in another user manual applicable to the standard design.
Always ensure that the scaffold is structurally sound.
MODEX scaffolds may be erected, modified and dismantled only as described in this or
another applicable user guide. Only the components listed in section 4.0 may be used.
Other erection variations are permissible, but only with a specific certificate that can be
obtained from the manufacturer.

Unless stated otherwise, all dimensions in mm. 5

Product features

1.1 Erection preparation

The scaffold must always be inspected by the responsible contractor to verify that it is
complete before it is used for the first time, after extended work stoppage, when mod-
ifications have been made and when it is has been exposed to extraordinary circum-
stances. The condition of the components, the structural integrity, and the occupational
and operational safety of the equipment have to be verified.
Never use damaged scaffolding material. Only the manufacturer may repair compo-
nents. The surface on which the scaffold is erected must be flat and capable of bearing
the load of the scaffold. If necessary, prepare the surface accordingly.

2 Product features
The MODEX scaffold by HÜNNEBECK is a working, protective and support scaffold,
which can be used as an all-purpose modular node scaffold.
The load-bearing vertical posts are made of Ø 48.3 mm tubing, with welded-on
Rosettes located at 50 cm intervals. These Rosettes allow for up to eight connections,
either in horizontal or diagonal direction.
The horizontal braces vary in length. The scaffolding can be set up such that the foot-
print contains right angles and/or oblique angles.
The standard lengths of the horizontal braces are: 0.74 m, 0.82 m, 0.90 m, 1.01 m, 1.13 m,
1.25 m, 1.50 m, 1.80 m, 2.00 m, 2.50 m, 3.00 m, 4.00 m.
These standard lengths facilitate the erection of working, protective, birdcage and
formwork scaffolds with optimum spacing. The modular concept is ideal for the erection
of staircase towers, landings, grandstands, etc.
Both ends of each horizontal brace and diagonals are equipped with special joint con-
nectors with a captive wedge. This makes it easy to quickly and securely connect and
lock the Vertical Posts’ Rosettes.
Use a 500 g hammer to drive down the wedges until rebound is felt. This creates a
connection with high node stiffness. The upper part of the joint does not necessarily
have to be located at the post tube (Refer to page 205).
All V-diagonals are designed for storey heights of 1.00 m, 1.50 m and 2.00 m. They are
available for all standard lengths.
Standard BOSTA scaffold platforms or commercially available wooden planks (D = 5 cm,
German grading class C24, pursuant to EN 388) can be used to build all necessary
working platforms.
All steel components of the MODEX scaffold system are galvanised, and all wooden
parts are waterproofed. This means that repairs are kept to a minimum and the compo-
nents are virtually maintenance-free.

Note!
NOTE
Only flawless materials may be used. Immediately replace damaged components. Use
only original HÜNNEBECK parts.

6 Unless stated otherwise, all dimensions in mm.

 MODEX

The illustrations in this user guide are merely examples.

Safety symbols:
• Observe all general warnings and notes, as well as those indicating that a visual ins-
pection is required.

DANGER!
DANGER
DANGER indicates a hazardous situation that, if not avoided, will cause death or seri-
ous injury.

WARNING!
WARNING
WARNING indicates a hazardous situation that, if not avoided, can cause death or seri-
ous injury.

CAUTION!
CAUTION
CAUTION indicates a hazardous situation that, if not avoided, can cause minor or mod-
erate injury.

NOTE!
NOTE
NOTE indicates a hazard that can cause property damage.

VISUAL INSPECTION indicates that an additional inspection is required.

VISUAL INSPECTION

TIP!
TIP
TIP shares practical experience with the user, e.g. how to more easily or quickly per-
form a task.

Unless stated otherwise, all dimensions in mm. 7

Product overview

3 Product overview
The MODEX node

1000

2000

2000

2000

~ 450

8 Unless stated otherwise, all dimensions in mm.

 MODEX

4 Components

4.1 Basic components

Component Part code Weight [kg]

Base Jack 45/3.8 551234 3.10

Base Jack 70/3.8 540575 4.00
450 To compensate for uneven floors/ground.
700
Adjustable (jack extension) from 6.5 to
26.5 cm or 6.5 to 50 cm.
520

ID Base Jack 38/52 148552 8.00

To compensate for uneven floors/ground.
Adjustable (jack extension) from 9 to
30 cm.

Base Jack 70/3.8x6.3 652155 5.00

Crosshead Jack 70/3.8x6.3 652184 7.50
The Base Jack 70/3.8x6.3 and the
Crosshead Jack 70/3.8x6.3 are used for
MODEX shoring towers.
50 - 500
500 - 5000

Rigid Base Plate 428533 1.20

150 Similar to a Base Jack; serves to conduct
the vertical loads into the load-bearing
ground/floor.
150
Starting Piece 470929 2.00
150 470
Makes setting up Vertical Posts easier.
75

Base Jack Securing Device

Connects the Jack to the Starting Piece 651762 2.20
and the Vertical Post.

Unless stated otherwise, all dimensions in mm. 9

Components

Component Part code Weight [kg]

Vertical Post 400 470918 20.20

Vertical Post 300 470907 15.30
Vertical Post 200 470892 10.40
Vertical Post 150 470881 8.00
Vertical Post 100 470870 5.60
Steel tube Ø 48.3 mm with a Rosette
every 50 cm. Built-in spigots connect the
tubes to one another. A Ø 48.3 mm tube
4000 with a wall thickness of 3.2 mm can also
be connected.

Vertical Post 100 L 553645 4.90

Vertical Post 150 L 652074 7.30
Vertical Post 200 L 652075 9.80
Connecting Spigot (article number
1000 553667) not included. The Connecting
Spigot can be screwed in when needed; it
must be obtained separately.
Connecting Spigot 553667 0.90
290 Secured in the Vertical Post 100 L with
Bolt M12x75 with nut (Bolts included).

Vario Attachment Plate SW 22 554694 1.40

Facilitates cross-member connections at
any angle and at any height.

10 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Tube Ledger 400 533470 15.80

Tube Ledger 300 470951 12.00
4000
Tube Ledger 250 470940 10.10
Tube Ledger 200 475781 8.20
Tube Ledger 180 (for TOPEC formwork) 489260 7.50
Tube Ledger 168 651765 7.10
Tube Ledger 150 475770 6.40
Tube Ledger 125 484739 5.40
Tube Ledger 113 475760 5.00
Tube Ledger 101 482020 4.60
Tube Ledger 90 (for TOPEC formwork) 489250 4.10
Tube Ledger 82 470930 3.80
Tube Ledger 74 482019 3.50
Tube Ledger 25 577863 1.70
The Tube Ledgers are made of Ø 48.3 mm
steel tubing with welded-on joint connec-
tors. The Tube Ledgers serve as horizon-
tal braces and as railing (special lengths
available upon request).

Ledger Safety Device 496506 0.10

Use to secure Tube Ledgers that are not
connected at a 45° or 90° angle.

Transom 300/12.6 U 651774 25.90

3000 Transom 250/12.6 U 651572 21.60
Transom 200/12.6 U 651571 17.20
Transom 150/12.6 U 651570 12.90
Transom 125/12.6 U 651775 10.70
Transom 113/12.6 U 651776 9.70
Transom 82/12.6 U 651777 7.00
Reinforced Transoms U for greater load
capacities and wider spans.

Transom 82U 470962 4.10

820 Standard planks from the BOSTA scaffold
program are placed on top of the Tran-
soms U.

Unless stated otherwise, all dimensions in mm. 11

Components

Component Part code Weight [kg]

Plank Transom 150 484750 6.50

1500 Plank Transom 113 651561 9.70
Plank Transom 101 482041 4.60
Plank Transom 82 651560 5.10
Plank Transom 74 482030 3.60
Additional support when using butt-
jointed floor boards and commercially
available planks.
Lifting Retainer Tube 300 651436 5.40
Lifting Retainer Tube 250 651435 4.50
3000
Lifting Retainer Tube 200 651434 3.60
Lifting Retainer Tube 150 651433 2.60
Lifting Retainer Tube 125 651432 2.20
Lifting Retainer Tube 113 651431 2.00
Lifting Retainer Tube 82 651430 1.40
Plank Retainer for planks placed on top of
Transoms U.
Secured with the Connection Part (article
number 651440), which must be acquired
separately.
Connection Part 651440 0.90
Secures the Lifting Retainer Tube.
260

Lifting Retainer 113 479091 2.50

Lifting Retainer 82 479047 1.80
1130
Used to secure standard planks when
using Transoms 113U or 82U. They also
accommodate Toe Boards from the

BOSTA scaffold program.

Gap Plank 300 651559 10.20

Gap Plank 250 651558 15.10
Gap Plank 200 651557 12.00
Gap Plank 150 651556 8.90
230 Gap Plank 125 651555 7.40
Gap Plank 113 651554 6.70
Gap Plank 82 651553 4.80
Covers the gap between two scaffold
bays, between platform surface and
bracket surface. Secure only in conjunc-
tion with Connection Parts (article number
651440)!

12 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Scaffold bay: length/width
H-diagonal 300/300 651635 16.30
H-diagonal 300/250 651634 15.10
H-diagonal 300/200 651633 13.90
H-diagonal 300/150 651632 13.00
H-diagonal 300/125 651631 12.60
H-diagonal 300/113 651630 12.50
H-diagonal 300/101 482085 12.40
H-diagonal 300/82 651629 12.10
H-diagonal 300/74 482063 12.10
H-diagonal 250/250 484810 13.70
L
H-diagonal 250/200 484809 12.40
H-diagonal 250/150 651628 11.30
H-diagonal 250/125 651627 10.90
W H-diagonal 250/113 478785 10.80
H-diagonal 250/101 482074 10.60
H-diagonal 250/82 478763 10.40
H-diagonal 250/74 482052 10.30
H-diagonal 200/200 651711 11.00
H-diagonal 200/150 651626 9.80
H-diagonal 200/125 651625 9.30
H-diagonal 200/113 651624 9.00
H-diagonal 200/82 651623 8.50
H-diagonal 150/150 651710 8.30
H-diagonal 150/125 651622 7.70
H-diagonal 150/113 651621 7.40
H-diagonal 150/82 651620 7.00
H-diagonal 125/125 651619 6.80
H-diagonal 125/113 533506 6.70
H-diagonal 125/82 533517 6.00
H-diagonal 113/113 651618 6.40
H-diagonal 113/82 651617 5.60
H-diagonal 82/82 651616 4.70
For horizontal bracing.

Unless stated otherwise, all dimensions in mm. 13

Components

Component Part code Weight [kg]

Scaffold bay: height/length
3000
V-diagonal 200/300 470984 14.90
V-diagonal 200/250 470973 13.60
V-diagonal 200/200 475910 12.10
2000
V-diagonal 200/150 475900 10.90
V-diagonal 200/125 651656 10.40
V-diagonal 200/113 557676 10.30
V-diagonal 200/82 588511 9.80
V-diagonal 150/180 489271 10.20
H V-diagonal 100/300 651657 13.20
V-diagonal 100/250 651658 11.40
V-diagonal 100/200 651659 9.80
L V-diagonal 100/150 651660 8.20
V-diagonal 100/125 651661 7.40
V-diagonal 100/113 651662 7.10
V-diagonal 100/82 651663 6.40
For vertical bracing.
3000 V-diagonal 150/300 652172 13.80
V-diagonal 150/250 652173 12.20
V-diagonal 150/200 652174 10.70

1500
V-diagonal 150/150 652175 9.30
V-diagonal 150/125 652176 8.70
V-diagonal 150/113 652177 8.50
V-diagonal 150/90 652178 8.10
V-diagonal 150/82 652179 7.90
MODEX Vertical Diagonal for support
H scaffolds.

14 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Hollow Box Plank 300/32 531323 17.60

3000
(2.0 kN/m² LC 3)
Hollow Box Plank 250/32 531334 15.10
(3.0 kN/m² LC 4)
320 Hollow Box Plank 200/32 531345 12.60
(4.5 kN/m² LC 5)
Hollow Box Plank 150/32 531356 10.00
(4.5 kN/m² LC 5)
Hollow Box Plank 125/32 531367 8.70
(4.5 kN/m² LC 5)
Hollow Box Plank 74/32 531687 6.10
(4.5 kN/m² LC 5)
Steel sheet design with zinc coating,
extremely lightweight and sturdy.
Corrugated non-slip surface.

Steel Plank 400/32 (2.0 kN/m² LC 3) 530307 31.50

Steel Plank 300/32 (3.0 kN/m² LC 4) 427984 23.00
4000
Steel Plank 250/32 (4.5 kN/m² LC 5) 427973 19.40
Steel Plank 200/32 (6.0 kN/m² LC 6) 430279 15.80
Steel Plank 150/32 (6.0 kN/m² LC 6) 485858 12.20
320
Steel Plank 125/32 (6.0 kN/m² LC 6) 430280 10.40
Steel Plank 113/32 (6.0 kN/m² LC 6) 485869 9.60
Steel Plank 82/32 (6.0 kN/m² LC 6) 485870 7.30
Hot-dip galvanised, sturdy non-slip sur-
face.

Steel Plank 400/18 (3.0 kN/m² LC 4) 651595 21.80

Steel Plank 300/18 (3.0 kN/m² LC 4) 550744 15.30
4000
Steel Plank 250/18 (4.5 kN/m² LC 5) 550733 14.30
Steel Plank 200/18 (6.0 kN/m² LC 6) 550722 10.80
Steel Plank 150/18 (6.0 kN/m² LC 6) 550711 8.50
180 Steel Plank 125/18 (6.0 kN/m² LC 6) 651594 7.30
Steel Plank 113/18 (6.0 kN/m² LC 6) 651593 6.60
Steel Plank 82/18 (6.0 kN/m² LC 6) 651592 5.00
When these 18 cm wide Steel Planks are
used along with 32 cm wide Steel Planks,
the MODEX scaffold can be set up such
that there are no gaps in the platforms.

Unless stated otherwise, all dimensions in mm. 15

Components

Component Part code Weight [kg]

Alu Plank 400/32 (2.0 kN/m² LC 3) 525805 21.50

4000 Alu Plank 300/32 (4.5 kN/m² LC 5) 479860 16.90
Alu Plank 250/32 (6.0 kN/m² LC 6) 479871 14.50
Alu Plank 200/32 (6.0 kN/m² LC 6) 479882 12.00
Alu Plank 150/32 (6.0 kN/m² LC 6) 479893 9.60
Alu Plank 125/32 (6.0 kN/m² LC 6) 479908 8.40
Symmetrical design (either side can be
used). Non-slip surface.
Two planks per scaffold bay.
Alu Frame Deck 300/70 437476 20.10
(2.0 kN/m² LC 3)
3000
Alu Frame Deck 250/70 437487 17.10
(2.0 kN/m² LC 2)
Alu Frame Deck 200/70 437498 13.80
700
(2.0 kN/m² LC 2)
Extremely lightweight deck with alumin-
ium frame and integrated, changeable
veneer plywood board 100G.
Passage Ledger 82-113 651521 10.60
820 - 1130 For ladder access and recesses in the
platform.

Passage Lid 70/100 651780 20.80

950 For ladder access.

Bearing Ledger 300 651587 11.50

3000 Bearing Ledger 250 651265 9.70
Bearing Ledger 200 651586 7.70
Bearing Ledger 150 651585 5.80
For ladder passages with a bay width > 113
cm.

Alu Ladder Passage Deck 300/70 437502 22.50

(2.0 kN/m² LC 3)
2500/
3000 Alu Ladder Passage Deck 250/70 437513 19.60
(2.0 kN/m² LC 3)
Aluminium-plywood design for the instal-
lation of interior staircases (ladder not
included). The Ladder 200 A (article num-
ber 136318) must be ordered separately.

16 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Alu Ladder Passage Deck 300/70 437502 22.50

(2.0 kN/m² LC 3)
3000
Alu Ladder Passage Deck 250/70 437513 19.60
(2.0 kN/m² LC 3)
Alu Ladder Passage Deck 300/70 with 492910 26.80
Ladder (LC 3)
Alu Ladder Passage Deck 250/70 with 465031 23.70
Ladder (LC 3)
Aluminium-plywood design for the installa-
tion of interior staircases, with integrated,
pivoting ladder.
Horizontal Frame 300/100-5 560795 35.40
3000 (4.5 kN/m² LC 5)
Horizontal Frame 250/100-6 529437 29.10
(6.0 kN/m² LC 6)
Horizontal Frame 125/100 138740 14.80
(6.0 kN/m² LC 6)
Placed on top of Transoms U. Used in
conjunction with Horizontal Frame Planks.

Horizontal Frame Plank 300 132548 20.50

3000 Horizontal Frame Plank 250 132537 17.30
Horizontal Frame Plank 125 138924 8.80
Two Horizontal Frame Planks fit into one
Horizontal Frame.

Ladder Plank 250 143090 18.50

For interior access when using a Horizon-
2500 tal Frame and Ladder 200 A.

Plank Retainer 139620 0.25

Secures the timber planks to the Horizon-
tal Frames.

Unless stated otherwise, all dimensions in mm. 17

Components

Component Part code Weight [kg]

Ladder 200 A 136318 9.80

For interior ascent at storey height of
2.00 m.

2030

Ladder Lock 422753 2.20

730 Use the Ladder Lock to fasten the lowest
Ladder 200 A to the lower Tube Ledger.

Guard Rail 300 651471 8.70

Guard Rail 250 651472 7.30
3000 Guard Rail 200 651473 5.90
Guard Rail 150 651474 4.50
Guard Rail 125 651475 3.80
Guard Rail 113 651476 3.40
Guard Rail 82 651477 2.60
Toe Board 400/15 651979 10.90
Toe Board 300/15 651978 7.20
4000
Toe Board 250/15 651977 6.00
Toe Board 200/15 651976 4.90
Toe Board 150/15 651975 3.80
Toe Board 125/15 651974 3.20
Toe Board 113/15 651973 3.00
Toe Board 101/15 651972 2.90
Toe Board 82/15 651971 2.30
Toe Board 74/15 651970 2.10
Installed in longitudinal direction.
Height 15 cm.

18 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Toe Board 300/15 Trans 651999 7.40

Toe Board 250/15 Trans 651998 6.30
3000
Toe Board 200/15 Trans 651997 5.20
Toe Board 150/15 Trans 651996 4.10
Toe Board 125/15 Trans 651995 3.50
Toe Board 113/15 Trans 651994 3.30
Toe Board 101/15 Trans 651993 3.00
Toe Board 82/15 Trans 651992 2.60
Toe Board 74/15 TRANS 651991 2.40
Installed in transverse direction.
Height 15 cm.

Steel Toe Board 300/15 531437 9.00

Steel Toe Board 250/15 531448 6.70
3000
Steel Toe Board 200/15 531459 5.50
Steel Toe Board 150/15 531460 4.30
Steel Toe Board 125/15 531470 3.70
Steel Toe Board 113/15 652017 3.60
Steel Toe Board 101/15 652016 3.30
Steel Toe Board 82/15 652015 2.80
Steel Toe Board 74/15 652014 2.60
Sheet steel hollow box with zinc coating.
15 cm high by 3 cm thick.
Steel Toe Board 300/15 Trans 651736 8.70
Steel Toe Board 250/15 Trans 651737 6.60
3000 Steel Toe Board 200/15 Trans 651738 5.40
Steel Toe Board 150/15 Trans 651739 4.20
Steel Toe Board 125/15 Trans 651740 3.60
Steel Toe Board 113/15 Trans 651742 3.30
Steel Toe Board 101/15 Trans 652003 3.00
Steel Toe Board 82/15 Trans 651742 2.60
Steel Toe Board 74/15 Trans 652002 2.40
Height 15 cm.
Scaffold Retainer 350 467063 15.00
Scaffold Retainer 250 467041 10.80
450
Scaffold Retainer 223 467085 8.70
Scaffold Retainer 180 116820 7.00
Scaffold Retainer 140 116793 5.70
Scaffold Retainer 110 116808 4.10
Scaffold Retainer 75 78940 2.90
Scaffold Retainer 45 78939 1.90
Steel tube Ø 48.3 mm with hooks
Ø 20 mm.
For tying the scaffolds.

Unless stated otherwise, all dimensions in mm. 19

Components

Component Part code Weight [kg]

25 Plugs S14 ROE-100 497842 0.20

25 Scaffold Eyelets GS 12 x 120 497864 4.60

25 Scaffold Eyelets GS 12 x 160 497875 5.00

Rigid Coupler 48/48 w.a.f. 22 2514 1.20

To connect Ø 48.3 mm tubes at right
angles.

Swivel Coupler 48/48 w.a.f. 22 2525 1.40

To connect tubes at any angle.

4.2 Auxiliary equipment

Component Part code Weight [kg]

450 Stage Bracket 32 A 583416 5.60

To widen the scaffold deck, using a plank
32 cm wide.

Stage Bracket 82 A 583427 10.20

820
To widen the scaffold deck, using two
planks 32 cm wide.

Stage Bracket 32 without Starting Piece 651514 4.00

450
To widen the scaffold deck, using a plank
32 cm wide.

20 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

U Bracket S 651479 0.80

100
Used as a Stage Bracket on the outside
of the scaffold in conjunction with steel
planks, type S.

Stage Bracket 651481 1.80

290
Used as a Stage Bracket on the outside of
the scaffold in conjunction with two steel
planks, type S.

Inner Corner 32 651525 8.80

320

230
Outer Corner Bracket 651510 1.40
Connects two bays at a scaffold corner.

System Lattice Girder 750 651535 84.40

System Lattice Girder 600 651534 72.00
System Lattice Girder 500 651533 54.40
System Lattice Girder 400 651532 49.10

Starting Piece for Lattice Girder 651543 2.10

To connect Vertical Posts to Lattice Gird-
ers. To connect Transoms to Lattice Gird-
ers with Vertical Post connection.
370

Starting Piece for Transom 651792 1.60

To connect Transoms to Lattice Gird-
ers without a Vertical Post Connection.
150 Secures the Lifting Retainer Tube.

Unless stated otherwise, all dimensions in mm. 21

Components

Component Part code Weight [kg]

Starting Piece for Transom U 651261 1.70

To connect Vertical Posts to a Transom U.

350

Starting Piece for Tube Ledger 651547 1.50

To connect Vertical Posts to Tube Ledgers.

320

Transom 300 651847 28.90

L Transom 2500 651848 24.10
Transom 200 651849 19.30
Transom 150 651850 14.50
Transom 125 651851 12.10
Transom 113 651552 10.90
Transom 82 651553 9.77
Steel Lattice Girder 760 575555 73.00
Steel Lattice Girder 610 575544 58.00
8100
Steel Lattice Girder 510 575533 49.00
Steel Lattice Girder 410 575522 39.00
Steel Lattice Girder 310 575511 30.00

400 Alu Lattice Girder 810 444251 33.60

Alu Lattice Girder 610 444240 25.40
Alu Lattice Girder 510 444230 21.80
Alu Lattice Girder 410 444229 17.30
Alu Lattice Girder 310 444218 13.30
Commercially available lattice girders, 40
cm high.
Upper and lower chord: Ø 48.3 mm tube.

450
Connection Tube 575500 1.40
Used as a butt joint for lattice girders.

22 Unless stated otherwise, all dimensions in mm.

 MODEX

4.3 Heavy-duty shore

Component Part code Weight [kg]
MODEX Shore Jack 580802 61.00
Height adjustable from 45 to 75 cm.
Suitable for use at top or bottom.
450 - 750

ID Head Jack 38/52 148530 8.20

To attach beams. The upper plate can
80 - 300 compensate for slopes up to 6%.
Adjustable height from 8 cm to 29.8 cm.

Connecting Spigot 553667 0.90

Serves as the connection between the
300 MODEX Shore Jack (Base Plate) and the
Vertical Posts.

M12x75 Joint Securing Bolt 4.6 (with 554710 0.30

nut)
Connects Vertical Posts to one another.
Shear Force Securing Device 577988 0.40
Inserted into the adapter of Tube Ledger
50 25 to prevent it from lifting off.

4.4 MODEX Classic staircase

Component Part code Weight [kg]

G-bar 525656 11.20

Required for the transition between the
landing and the flights of the staircase.
1250

Unless stated otherwise, all dimensions in mm. 23

Components

Component Part code Weight [kg]

Stringer 200/300 Left 526385 28.80

3000
Stringer 200/300 Right 526396 28.80
Left and right staircase stringer for attach-
ing the steps of the staircase (grid).

2000

Diagonal Railing 300/200 L 651910 41.70

Diagonal Railing 300/200 R 651911 41.70
Used to secure staircases.

Horizontal Railing 250 651902 32.20

Horizontal Railing 125 651903 18.20
Horizontal Railing 113 651904 16.90
Used to secure landings.

270 Grid 27/107 525623 8.90

Used to create the individual steps.

1070

Grid Securing Device 525690 2.00

This bolt M10x45 locks the steps securely
into place to prevent unauthorised
removal.
25 pieces per package.

24 Unless stated otherwise, all dimensions in mm.

 MODEX

Component Part code Weight [kg]

Ø 12 Frame Pin 129473 0.30

Ø 12 For tension-resistant connection of the
Vertical Posts.

4.5 MODEX Compact staircase

Component Part code Weight [kg]
Stringer LEFT 200/250 651694 29.20
Stringer RIGHT 200/250 651680 29.20
Left and right staircase stringer for attach-
2000 ing the steps of the staircase (grids).

2500

Basic Handrail 651698 13.10

Hot-dip galvanised steel.

1170

Platform Handrail 651703 3.00

500 With two bolts.

210 Grid 21-60 651707 3.90

Grid 21-91 651708 5.90
600
910 Grid 21-103 651709 6.80
1030
Used for the individual steps.

Unless stated otherwise, all dimensions in mm. 25

Components

4.6 Alu scaffold staircase

Component Part code Weight [kg]
Alu Stairway 250 464633 23.60
2500 With landings for external staircase
access.
Fits all Transoms U.
2000 Bay length: 2.50 m
Storey height: 2.00 m
Stair width: 0.64 m
Riser height: 0.20 m

640

Exterior Railing 464655 16.90

Hot-dip galvanised steel

Interior Railing 464644 11.90

Hot-dip galvanised steel

Gap Plate Top 467670 2.10

450
Gap Plate Bottom 467626 1.60
330 To bridge the gaps between the upper
and lower staircase landings, and the
scaffold planks.

26 Unless stated otherwise, all dimensions in mm.

 MODEX

4.7 Scaffold Tarp and accessories

Component Part code Weight [kg]
DELTA Scaffold Tarp 2.70 x 20.0 m 543292 15.10
DELTA Scaffold Tarp 3.25 x 20.0 m 543307 18.20

DELTA Tie 533024 0.10

DELTA Toggle Binder, 50 pieces 533609 0.60

DELTA Toggle Binder, 1 piece 533035 0.10

Scaffold Netting 2.5 m x 20.0 m 563343 3.0

Scaffold Netting 3.0 m x 20.0 m 563354 3.6

Disposable Ties, 100 pieces 588430 0.10

5 Application planning and erection preparation

5.1 Application planning

Note!
NOTE
Verification of structural integrity must be provided every time the scaffold is used.

For certain selected cases (standard design), verification has been provided and is
included in this manual (Refer to sections 8 to 13).

Criteria essential to application planning:

• Intended application of the scaffold (i. e. working, protective, birdcage, formwork or
support scaffold)
• Dimensions and precise area of planned vertical live loads to be absorbed
• Horizontal load caused by wind

Unless stated otherwise, all dimensions in mm. 27

Application planning and erection preparation

• Number of working levels, along with their width and length

• Determination of planks needed, all of which have their own dead weight as a factor
of the material (steel, timber or alu planks, or aluminium frame decks)
• Determination of the suitable lengths for Vertical Posts
• Vertical Posts should be joined in the immediate vicinity of the working levels and
horizontal braces
• Arrangement and number of Vertical Diagonals as well as the type of positioning:
a) Tower arrangement
b) Intersecting and transverse arrangement (Both arrangements permit a maximum of
five scaffold bays per Vertical Diagonal)
• Quantity and position of Scaffold Retainers
• Potential use of commercially available planks, requiring the additional installation of
H-diagonals (at least every 5th scaffold bay per scaffold storey)
• Beginning erection at the base with or without Starting
Piece (When Starting Pieces are used, one person can set up the scaffold alone)
• Always comply with the maximum load capacities specified in this user guide.

5.2 Erection preparation

Follow these instructions to make erection easier and to facilitate quick and safe
assembly of the scaffold:

• Both the erection area and the surface on which the scaffold is to be erected must
be able to bear the anticipated vertical loads transmitted through the Vertical Posts; if
necessary, load-distributing planks should be placed under the Base Jacks
• Store all components properly and check that they are complete
• Never use damaged scaffold material
• Leave adequate clearance between the scaffold and the building/structure; take into
consideration any obstructions (protrusions, ledges, etc.)
• Set up the Base Jacks and adjust the height as specified in the applicable drawing
• Completely assembly and align the base. Insert the posts and then install, brace and
interlock them properly
• Install the diagonal braces and scaffold ties as the scaffold is being erected
• Secure working platforms and/or other platforms with guard rails (Tube Ledgers) and
Toe Boards..

Note!
NOTE
In certain circumstances, additional components such as steel tubes (Ø 48.3 mm,
which must be connected with couplers pursuant to EN 74-1) as well as scaffold boards
and planks (complying with DIN 4420, Part 1 and Part 3, EN 74-1 and EN 12 811) may be
added to the scaffold.

28 Unless stated otherwise, all dimensions in mm.

 MODEX

5.3 Design features

Table 5.1 d Starting Piece
Ø 57
Jack dimensions Tube Ø 57 x 2.8
Jack type L l min l max x d
Jack type
450 65 265 130 38
45/3.8 150
Base Jack
700 65 500 130 38
70/3.8
ID 15 Base Jack
520 87 300 170 38 150 375
38/52
For information on the jack load capacities, L
refer to Diagrams 5.1 to 5.22, page 44 - 54
75
Vertical Post 400
A Ø 14 25
l min
150 Tube Ø 48.3 x 3.2
l max
Ø 48.3
150

121

Vertical Post 300 Ø 38

Tube Ø 38 x 3.2
Detail A
150 Detail B
150 18
Ø 13.5 150
25

Tube Ø 48.3 x 3.2

150
18 325 350
7 x 500 = 3500

Vertical Post 200

4000

25

150
Tube Ø 48.3 x 3.2
150
5 x 500 = 2500

Ø 14
Vertical Post 150
3000

Vertical Post 100 L, 150 L, 200 L

150
and Connecting Spigot
150
The spigot can be ordered
290
3 x 500 = 1500

as needed. The Bolt

Vertical Post 100 M12x75 needed for fasten-
2000

ing is included.
2 x 500 = 1000

150
1500

150 150
1000
500

500
1000

350 350 350 350 350 350

Unless stated otherwise, all dimensions in mm. 29

Application planning and erection preparation

Use of Transoms U with standard planks Use of Tube Ledgers with commercially available planks
Top edge of plank (standard plank) Bottom edge of plank (commercially available plank)

Top edge of Transom U Top edge of Tube Ledger

Y
d
25 mm

Bottom edge of Rosette Bottom edge of Attachment Plate

Dimension X = bottom edge of Rosette to top edge of plank Dimension X = bottom edge of Rosette to top edge of plank

Transom U Standard plank Tube Ledger Timber plank

(Commercially
available)
Dimension X = Y + 25 mm Dimension X = plank thickness + 25
With different standard planks mm

Timber plank, 32 cm wide 55 mm

Steel Plank 65 mm
Alu Plank, 32 cm wide 55 mm
Alu plank, 50 cm wide 90 mm
Alu Frame Deck 60 mm
Alu Ladder Passage Deck 60 mm
Hollow Box Plank 55 mm
Horizontal Frame with Horizontal Frame Plank 90 mm

Plank d = 50 mm 75 mm
Plank d = 45 mm 70 mm
Plank d = 40 mm 65 mm
Plank d = 35 mm 60 mm
Plank d = 30 mm 55 mm

Note!
NOTE
The installation dimensions specified above enable the exact measurements of the
scaffold to be determined or specified from any given elevation.

30 Unless stated otherwise, all dimensions in mm.

 MODEX

5.4 Overview of suitable planks and their load classification (LC) pursuant to EN 12811-1
Table 5.2
Assignment to load class by span in cm
Type of plank Width
82 113 125 150 200 250 300 400

Timber plank 32 6 6 5 4 3

Hollow Box Plank 32 6 6 5 4 3

Steel Plank 32 6 6 6 6 6 5 4 3

Steel Plank S 18 6 6 5 4

Alu Plank 32 6 6 6 6 5 3

Alu Plank 50 6 6 6 5

Alu Frame Deck 70 3 3 3

Alu Ladder Passage

70 3 3
Deck

Horizontal Frame 100 6 6 5

Live loads pursuant to EN 12811-1 (edition March 2004)

Table 5.3

Specific Concentrated load 1) Partial area load

Load class nominal
load
LC p P1 P2 Pc Partial
[kN/m²] area
[kN] [kN/m²] Ac
1 0.752 1.5 1.0 – –
2 1.50 1.5 1.0 – –
3 2.00 1.5 1.0 – –
4 3.00 3.0 1.0 5.0 0.4 x AP
5 4.50 3.0 1.0 7.5 0.4 x AP
6 6.00 3.0 1.0 10.0 0.5 x AP
1) P1 Load area 0.5 m x 0.5 m, but at least 1.5 kN per plank
P2 Load area 0.2 m x 0.2 m
2) For planks p = 1.50 kN/m²
AP = Load area complies with the partial area factor specified by EN 12811-1

Unless stated otherwise, all dimensions in mm. 31

Application planning and erection preparation

5.5 Number of planks required for birdcage scaffolds, taking into consideration scaffold bay
width
X
SP = steel plank, 32 cm wide
S = steel plank S, 18 cm wide

Width X =
82
2X 113
150
200
250
S 300 SP S

3X

Basic configurations:
Various lengths of steel planks (32 cm wide). Steel plank S as filler planks (18 cm wide).
Transom U S used as a U Bracket S on the outside of the scaffold (Refer to example
below).
X = Single bay (2 posts)
2X = Double bay (3 posts)
3X = Triple bay (4 posts)
SP = Steel Plank
S = Steel Plank 18

Table 5.4

Transom U No. and type of planks

(length) Width X Width 2 X Width 3 X
4no. SP + 6no. SP +
82 2no. SP
1no. S 2no. S
6no. SP + 9no. SP +
113 3no. SP
1no. S 2no. S
3no. SP + 6no. SP + 9no. SP +
150
2no. S 5no. S 8no. S
4no. SP + 8no. SP + 12no. SP +
200
3no. S 7no. S 11no. S
5no. SP + 10no. SP + 15no. SP +
250
4no. S 9no, S 14no. S
6no. SP + 12no. SP + 18no. SP +
300
5no. S 11no. S 17no. S

32 Unless stated otherwise, all dimensions in mm.

 MODEX

Steel Plank S Steel Plank S

F
G
B Stage Bracket

Steel Plank S also closes the gap in the area The working platform
F
G
B can be widened by 18
of the scaffold joint. cm when the Stage Bracket is used to attach
Steel Plank S.
F
G
B

5.6 Technical data MODEX nodes

The following MODEX connection specifications are indicated by the German Technical
Approval issued by the Deutsches Institut für Bautechnik, Berlin (Z-8.22-67).
Load capacity of MODEX nodes when subjected to...

Normal force
... tensile and compressive forces (along the longitudinal axis of the horizontal braces)

Normal force
Nperm. = ± 18.9 kN
N

Shear force (vertical)

... vertical forces perpendicular to the longitudinal axis of the horizontal braces

Shear force (vertical) VV

VV perm = +15 kN / -1.8 kN
VV
∑VV max. = +49.3 kN

Shear force (horizontal)

... horizontal forces on the axis of the Vertical Diagonals

Shear force (horizontal) VH

VH perm. = ± 22.6 kN
VH

Unless stated otherwise, all dimensions in mm. 33

Application planning and erection
G B preparation
F
BG
F

Bending moment
.… bending loads around the axis perpendicular to the longitudinal axis of the horizontal
braces

Bending moment
Mperm. = ± 56.8 kN cm M
Corresponding stiffness of transom con-
nection: Cφ , m ~ 8000 kN cm/rad

Diagonal force
.… ... tensile and compressive force on the axis of the Vertical Diagonals

Diagonal force
Dperm. = ± 12.4 kN D
(For all angles between 20°
and 60°)

Horizontal diagonal force

... tensile and compressive force on the axis of the Horizontal Diagonals

Horizontal Diagonal
AH perm. = ± 17.3 kN

NH

34 Unless stated otherwise, all dimensions in mm.

 MODEX

5.7 Technical data Transoms U and Tube Ledgers

Table Transoms U Table Tube Ledgers
Table 5.5 Table 5.6

Load class (LC) per EN 12811-1:2004-03 permissible line load Load class (LC) per EN 12811-1:2004-03 permissible line load
(ps). (ps).
Max. tran- Plank length l [cm] Max. Plank length l [cm]
Transom U Tube
som load ledger
(PTU) Ledger
pS [kN/m] 125 150 200 250 300 400 load
(TL) 125 150 200 250 300 400
pS [kN/m]
PTU 82 11.5 6 5 5 4 4 3
TL 74 24.6 6 6 6 6 6 5
PTU 113 11.7 6 5 5 4 4 3
TL 101 12.2 6 6 5 4 4 3
PTU 150 16.0 6 6 6 5 5 4
TL 150 5.1 4 3 3 2 1 1
PTU 200 12.0 6 6 5 4 4 3

PTU 250 7.2 5 4 4 3 3 2

PTU 300 4.9 4 3 3 2 1 1

PTU 82/12.6 34.6 6 6 6 6 6 6

PTU 113/12.6 22.5 6 6 6 6 5 5

PTU Drawing of scaffolding
20.3 6 6 6 6 5 5
125/12.6
PTU LL Length of loaded ledger/transom
16.7 6 6 6 5 5 4
150/12.6
(Transom U or Tube Ledger)
PTU
12.0 6 6 5 4 4 3 l
200/12.6 = Length of standard planks or
PTU commercially available timber planks
7.2 5 4 4 3 3 2 (direction of support)
250/12.6
Also: Length affecting the
PTU
4.9 4 3 3 2 2 1 proportional load applied to ledger/
300/12.6
transom

Unless stated otherwise, all dimensions in mm. 35

Application planning and erection preparation

LL

l l l

½ ½ ½ ½

36 Unless stated otherwise, all dimensions in mm.

 MODEX

5.8 Technical data H-diagonals and Stage Brackets

Table H-diagonals Table Stage Brackets

Table 5.7 Table 5.7a

Concentrated Load classes (LC)

Scaffold part load [kN] Bay length per EN 12811-1:2004-03
H-diagonal 101/101 [m] Enlargement Enlargement
Bracket 32A Bracket 82A
H-diagonal 101/150
10.4 1.25 6 4
H-diagonal 101/200
1.50 6 4
H-diagonal 101/250
2.00 6 3
H-diagonal 101/300 8.5
2.50 6 3
H-diagonal 150/082
3.00 6 3
H-diagonal 150/101
4.00 5 3
H-diagonal 150/113 10.4
Safety note:
H-diagonal 150/150 WARNING
Load only from the plank;
H-diagonal 150/200
no simultaneous concen-
H-diagonal 150/250 9.4 trated load permissible.
H-diagonal 150/300 8.0 Additional reinforcement
may be required to accom-
H-diagonal 200/082
modate the lower connect-
H-diagonal 200/101 ing forces: provide sepa-
10.4
H-diagonal 200/113 rate certification.
H-diagonal 200/150
perm. ps [kN/m]
H-diagonal 200/200 9.7 perm. P
[kN] Enlargement Enlargement
H-diagonal 200/250 8.4 Bracket 32A Bracket 82A

H-diagonal 200/300 7.3 0.00 28.80 8.64

H-diagonal 250/082 10.4 2.50 19.50
H-diagonal 250/101 9.5 3.00 – 8.00
H-diagonal 250/113 10.0 4.50 – 6.47
H-diagonal 250/150 9.4 5.00 9.90 –
H-diagonal 250/200 8.4 7.53 0.00 –
H-diagonal 250/300 7.5 7.90 – 0.00
H-diagonal 300/082 6.6
Safety note:
H-diagonal 300/101 8.7 WARNING
Simultaneous line load ps
H-diagonal 300/115 8.5 and vertical concentrated
H-diagonal 300/150 8.4 load P at the tubular joint.
Additional reinforce-
H-diagonal 300/200 8.0 ment may be required
H-diagonal 300/250 7.3 to accommodate the
H-diagonal 300/250 6.6 lower connecting forces:
provide separate certifi-
H-diagonal 300/300 5.8
cation.

Unless stated otherwise, all dimensions in mm. 37

Application planning and erection preparation

5.9 Technical data System Lattice Girders

The lattice girders are held in place at a distance of “a” at the top chord by a horizontal brac-
ing assembly. The horizontal bracing assembly can be made up of Tube Ledgers, Transoms
U and H-diagonals. An alternative is to use a horizontal bracing assembly consisting of tubes
and couplers.
The load passes through a MODEX transom into the Vertical Posts of the Lattice Girders.

MODEX Lattice Girders 400: MODEX Lattice Girders 600:

Load at centre of bay:  Load at centre of bay: 
a = 2.00 m Pperm. = 26.50 kN a = 3.00 m Pperm. = 13.50 kN
a = 4.00 m Pperm. = 16.50 kN a = 6.00 m Pperm. = 5.60 kN
Load at third of width: 
a = 2.00 m Pperm. = 14.25 kN
a = 6.00 m Pperm. = 3.20 kN

MODEX Lattice Girders 500: MODEX Lattice Girders 750:

Load at centre of bay:  Load at centre of bay: 
a = 2.50 m Pperm. = 20.50 kN a = 3.75 m Pperm. = 7,50 kN
a = 5.00 m Pperm. = 9.10 kN Load at third of width: 
a = 2.50 m Pperm. = 8.40 kN
a = 7.50 m Pperm. = 1.40 kN

H-diagonal
Transom U
“a”

“a”

Vario Attachment
Plate
Lattice Girder
Transom
Starting Piece for Lattice Transom U
Girder

At a shaft distance of e = 5.5 cm, the load is transferred along the edges of the node. The
torque V × e must be considered when providing proof that the MODEX scaffold posts are
structurally sound (V equals the current load to which the Lattice Girders are subjected).

38 Unless stated otherwise, all dimensions in mm.

 MODEX

5.10 Measuring aids

The following tables and diagrams are intended to assist in determining the actual and
permissible forces acting upon the vertical posts in either the general area or the lower
area of the MODEX scaffold.
These measuring aids include both the stress analysis pursuant to DIN 18800 Part 1 and
the proof of structural stability of the individual posts as required by DIN 18800 Part
2. The proof for the general area was determined with the assistance of the equiva-
lent member method, and the proof for the lower area of the scaffold was determined
applying the second order theory. The adverse horizontal forces acting on the lower
part of the scaffold, the eccentric application of diagonal forces and the positive effect
of the transoms connected with torsion springs are all taken into account.

Safety note:
WARNING
In addition to providing evidence of the suitability of the individual posts as described
above, the horizontal stiffness of the entire scaffold must be verified.

It is generally sufficient if all posts are secured at each node in both orthogonal horizon-
tal directions by using an assembly comprised of transoms, Vertical Diagonals and/or
Horizontal Diagonals.

Calculation
First calculate the following loads:

• Maximum post load

- Using dead weight; refer to Table 5.8
- Using live load; refer to Table 5.3

• Maximum wind load per (section) plane for each level; refer to Table 5.9
• Calculation of force to which the Vertical Posts are subjected N [kN] as a result of
direct load and of bracing. The values are specified separately for the posts on the
edges or in the centre of the scaffold.
• Calculation of maximum horizontal loads H [kN] along the base of the scaffold

Next determine the forces permitted to act upon the Vertical Posts Nperm. [kN]:

• Determination of the rigidity of the transom connections (separately for posts on the
edges and in the centre); refer to Table 5.10
• According to the specified stiffness, the Base Jack type and the Jack Extension Dia-
grams 5.1 to 5.20 show the safe working load (SWL) for the corresponding horizontal
forces. Diagrams 5.21 and 5.22 apply to the general area. Linear interpolation can be
applied to calculate the values between lines of different rigidities of transom connec-
tions.
• Proof of forces acting on posts: N ≤ Nperm.

Unless stated otherwise, all dimensions in mm. 39

Application planning and erection preparation

5.11 Tables related to application planning and erection preparation

Table 5.8 Dead weight [kg] of scaffold components

Bay width [cm] 74 82 101 113 125 150 200 250 300 400
Jack 45/3.8 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
70/3.8 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
ID 15 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
Posts 200 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4
150 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
100 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6 5.6
V-diagonal 9.8 10.3 10.9 12.1 13.6 14.9
H-brace R 3.5 3.8 4.6 5.0 5.4 6.4 8.2 10.1 12.0 15.8
H-diagonal 125 6.0 6.7
250 10.3 10.4 10.6 10.8 12.4 13.7
300 12.1 12.4
Transom U 4.1 7.1 11.1 15.0 17.1 22.0
Toe Board 3.4 3.6 4.0 4.3 4.6 5.1 6.2 7.4 8.5
Steel Plank S 18 10.8 14.3 15.3
Hollow Box
32 6.1 8.7 8.5 12.6 15.1 17.6
Plank
Timber plank 32 11.6 10.0 17.3 21.1 24.9
Steel Plank 32 7.3 9.6 10.4 13.5 15.8 19.4 23.0 31.5
Alu Plank 32 32 8.4 12.2 12.0 14.4 16.8 21.4
Alu Plank 50 50 12.3 9.6 17.6 21.2 24.7
Horizontal
50 8.8 17.3 20.5
Frame
Alu Frame Deck 70 13.8 17.1 20.1
Horizontal
100 14.8 29.1 35.4
Frame
Quantity n 18 0.5 0.5 2.5 3.5 4.5 5.5
32 2 3 3 4 5 8
50 2
70 1
100 1
Refer to Table 5.4 for number of planks - Width 2 X

40 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 5.9 Wind load on MODEX components per EN 12810-1:2004:03 W = cl × cf × X × q × d × L [kN]

H [m] 0.50 2.50 4.50 6.50 8.50 10.50 12.50 14.50 16.50 18.50 20.50
Dynamic wind pres- q [kN/m2]
sure 0.87 0.89 0.91 0.93 0.95 0.97 0.99 1.01 1.03 1.05 1.07
Serviceable life factor ksi 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70
Shape coefficient cf 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30
Position coefficient cl 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Component L d
Posts 2.00 0.048 0.076 0.077 0.079 0.081 0.083 0.084 0.086 0.088 0.090 0.091 0.093
1.50 0.048 0.057 0.058 0.059 0.061 0.062 0.063 0.065 0.066 0.067 0.068 0.070
1.00 0.048 0.038 0.039 0.040 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047
V-diag. 200/82 2.16 0.048 0.082 0.083 0.085 0.087 0.089 0.091 0.093 0.095 0.097 0.099 0.100
V-diag. 200/113 2.30 0.048 0.087 0.089 0.091 0.093 0.095 0.097 0.099 0.101 0.103 0.105 0.107
V-diag. 200/125 2.36 0.048 0.089 0.091 0.093 0.095 0.097 0.099 0.102 0.104 0.106 0.108 0.110
V-diag. 200/150 2.50 0.048 0.094 0.097 0.099 0.101 0.103 0.105 0.108 0.110 0.112 0.114 0.116
V-diag. 200/200 2.83 0.048 0.107 0.109 0.112 0.114 0.117 0.119 0.122 0.124 0.127 0.129 0.132
V-diag. 200/250 3.20 0.048 0.121 0.124 0.126 0.129 0.132 0.135 0.138 0.140 0.143 0.146 0.149
V-diag. 200/300 3.60 0.048 0.136 0.139 0.142 0.145 0.149 0.152 0.155 0.158 0.161 0.164 0.167
H-brace R / 0.74 0.048 0.028 0.029 0.029 0.030 0.031 0.031 0.032 0.032 0.033 0.034 0.034
H-diagonals 0.82 0.048 0.031 0.032 0.032 0.033 0.034 0.035 0.035 0.036 0.037 0.037 0.038
1.01 0.048 0.038 0.039 0.040 0.041 0.042 0.043 0.043 0.044 0.045 0.046 0.047
1.13 0.048 0.043 0.044 0.045 0.046 0.047 0.048 0.049 0.050 0.051 0.052 0.053
1.25 0.048 0.047 0.048 0.049 0.051 0.052 0.053 0.054 0.055 0.056 0.057 0.058
1.50 0.048 0.057 0.058 0.059 0.061 0.062 0.063 0.065 0.066 0.067 0.068 0.070
2.00 0.048 0.076 0.077 0.079 0.081 0.083 0.084 0.086 0.088 0.090 0.091 0.093
2.50 0.048 0.094 0.097 0.099 0.101 0.103 0.105 0.108 0.110 0.112 0.114 0.116
3.00 0.048 0.113 0.116 0.119 0.121 0.124 0.126 0.129 0.132 0.134 0.137 0.140
4.00 0.048 0.151 0.155 0.158 0.162 0.165 0.169 0.172 0.176 0.179 0.183 0.186
H-transom U 0.82 0.046 0.030 0.030 0.031 0.032 0.032 0.033 0.034 0.034 0.035 0.036 0.037
1.13 0.075 0.067 0.068 0.070 0.071 0.073 0.074 0.076 0.078 0.079 0.081 0.082
1.50 0.092 0.109 0.111 0.114 0.116 0.119 0.121 0.124 0.126 0.129 0.131 0.134
2.00 0.092 0.145 0.148 0.152 0.155 0.158 0.162 0.165 0.168 0.172 0.175 0.178
2.50 0.092 0.181 0.185 0.189 0.194 0.198 0.202 0.206 0.210 0.215 0.219 0.223
3.00 0.092 0.217 0.222 0.227 0.232 0.237 0.242 0.247 0.252 0.257 0.262 0.267
Toe Board 0.74 0.150 0.087 0.089 0.091 0.093 0.095 0.097 0.099 0.102 0.104 0.106 0.108
0.82 0.150 0.097 0.099 0.101 0.104 0.106 0.108 0.110 0.112 0.115 0.117 0.119
1.01 0.150 0.119 0.122 0.125 0.128 0.130 0.133 0.136 0.139 0.141 0.144 0.147
1.13 0.150 0.133 0.137 0.140 0.143 0.146 0.149 0.152 0.155 0.158 0.161 0.164
1.25 0.150 0.148 0.151 0.154 0.158 0.161 0.165 0.168 0.171 0.175 0.178 0.182
1.50 0.150 0.177 0.181 0.185 0.189 0.193 0.198 0.202 0.206 0.210 0.214 0.218
2.00 0.150 0.236 0.242 0.247 0.253 0.258 0.263 0.269 0.274 0.280 0.285 0.291
2.50 0.150 0.295 0.302 0.309 0.316 0.322 0.329 0.336 0.343 0.350 0.357 0.363
3.00 0.150 0.354 0.362 0.371 0.379 0.387 0.395 0.403 0.412 0.420 0.428 0.436
4.00 0.150 0.472 0.483 0.494 0.505 0.516 0.527 0.538 0.549 0.560 0.571 0.581
Hollow Box Plank / 0.74 0.030 0.017 0.018 0.018 0.019 0.019 0.019 0.020 0.020 0.021 0.021 0.022
timber plank / 1.25 0.030 0.030 0.030 0.031 0.032 0.032 0.033 0.034 0.034 0.035 0.036 0.036
Alu Plank 32 *) 1.50 0.030 0.035 0.036 0.037 0.038 0.039 0.040 0.040 0.041 0.042 0.043 0.044
2.00 0.030 0.047 0.048 0.049 0.051 0.052 0.053 0.054 0.055 0.056 0.057 0.058
2.50 0.030 0.059 0.060 0.062 0.063 0.064 0.066 0.067 0.069 0.070 0.071 0.073
3.00 0.030 0.071 0.072 0.074 0.076 0.077 0.079 0.081 0.082 0.084 0.086 0.087
Steel Plank *) 0.82 0.040 0.026 0.026 0.027 0.028 0.028 0.029 0.029 0.030 0.031 0.031 0.032
1.13 0.040 0.036 0.036 0.037 0.038 0.039 0.040 0.041 0.041 0.042 0.043 0.044
1.25 0.040 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.048 0.048
1.50 0.040 0.047 0.048 0.049 0.051 0.052 0.053 0.054 0.055 0.056 0.057 0.058
2.00 0.040 0.063 0.064 0.066 0.067 0.069 0.070 0.072 0.073 0.075 0.076 0.078
2.50 0.040 0.079 0.081 0.082 0.084 0.086 0.088 0.090 0.091 0.093 0.095 0.097
3.00 0.040 0.094 0.097 0.099 0.101 0.103 0.105 0.108 0.110 0.112 0.114 0.116
4.00 0.040 0.126 0.129 0.132 0.135 0.138 0.141 0.143 0.146 0.149 0.152 0.155
Alu Frame Deck *) 2.00 0.035 0.055 0.056 0.058 0.059 0.060 0.061 0.063 0.064 0.065 0.067 0.068
2.50 0.035 0.069 0.070 0.072 0.074 0.075 0.077 0.078 0.080 0.082 0.083 0.085
3.00 0.035 0.083 0.085 0.086 0.088 0.090 0.092 0.094 0.096 0.098 0.100 0.102
Horizontal Frame / 1.25 0.065 0.064 0.065 0.067 0.068 0.070 0.071 0.073 0.074 0.076 0.077 0.079
Alu Plank 50 *) 2.50 0.065 0.128 0.131 0.134 0.137 0.140 0.143 0.146 0.149 0.152 0.155 0.157
3.00 0.065 0.153 0.157 0.161 0.164 0.168 0.171 0.175 0.178 0.182 0.185 0.189

*) d = Y = Protruding height of plank per Table 5.

Unless stated otherwise, all dimensions in mm. 41

Application planning and erection preparation

Table 5.10 MODEX - typical stiffness of transom connections

MODEX typical stiffness of transom connection

– Centre post cjM,K = ctotal
– Edge post jR,K = 1/2 ctotal

Torsional stiffness of node

Calculated stiffness per certificate Typical stiffness

Average can,D = 4040 kNcm/rad gM = 1.1 can,K = can,D • gM = 4444 kNcm/rad
Minimum 2056 kNcm/rad gM = 1.0 2056 kNcm/rad
Reduced 2316 kNcm/rad gM = 1.1 2548 kNcm/rad
Torsional stiffness resulting from transom stiffness cr,K [kNcm/rad] = 4 • E • IR/LR
Total torsional stiffness jr,K [kNcm/rad] = 2 • cr,K • can,k/(2 • can,K + cr,K)
E-modulus E [kN/cm²] = 21000

Node stiffness Average Minimum Reduced

can,K [kNcm/rad] 4444 4444 2056 2056 2548 2548
Centre Edge Centre Edge Centre Edge
post post post post post post
Transom
type LR [cm] IR [cm4] cR,K [kNcm] cjM,K cjR,K cjM,K cjR,K cjM,K cjR,K

74 R 74 11.59 13156 5304 2652 3133 1566 3673 1837

82 R 82 11.59 11873 5083 2541 3054 1527 3566 1783
101 R 101 11.59 9639 4624 2312 2882 1441 3334 1667
113 R 113 11.59 8616 4375 2187 2784 1392 3202 1601
125 R 125 11.59 7788 4151 2075 2691 1346 3080 1540
150 R 150 11.59 6490 3751 1876 2517 1259 2855 1427
200 R 200 11.59 4868 3145 1573 2229 1115 2490 1245
250 R 250 11.59 3894 2708 1354 2000 1000 2207 1104
300 R 300 11.59 3245 2377 1189 1814 907 1983 991
400 R 400 11.59 2434 1911 955 1529 764 1647 824
82 U 82 10.53 10787 4873 2436 2977 1489 3461 1730
113 U 113 24.51 18220 5974 2987 3355 1677 3982 1991
150 U 150 14.26 7986 4206 2103 2714 1357 3111 1555
200 U 200 18.87 7925 4190 2095 2707 1354 3102 1551
250 U 250 23.39 7859 4171 2085 2700 1350 3091 1546
300 U 300 27.85 7798 4154 2077 2692 1346 3082 1541

42 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 5.11 Permissible post loads in the lower part of the scaffold

Permissible post loads in the lower part of the scaffold, depending on

H-loads and transom stiffness
Jack type Extension [mm] Bay width [cm] Diagram
250 5.1
65
300 5.2
250 5.3
45/3.8 150
300 5.4
250 5.5
265
300 5.6

250 5.7
65
300 5.8
250 5.9
150
300 5.10
70/3.8
250 5.11
265
300 5.12
250 5.13
500
300 5.14
250 5.15
65
300 5.16
250 5.17
ID 15 150
300 5.18
250 5.19
265
300 5.20

Table 5.11s Permissible normal forces in the lower part of the scaffold

Normal forces [kN] permissible in lower part of scaffold

(certificate for individual parts, jack extension = 15 cm)
Actual Torsional stiff- Actual H load [kN] at Base Jack
values ness
Ctotal
Jack type H = 0.25 H = 0.75 H = 1.25
[kNcm/rad]
1000 24.5 22.0 19.0
Base Jack 45/3.8 7000 32.0 27.5 23.5
1000 26.0 23.0 20.0
Base Jack 70/3.8 7000 37.0 32.0 27.0
ID 15 Base Jack 1000 27.5 26.5 25.0
38/52 7000 40.5 37.0 33.5
Ask about the permissible loads of other jack lengths (ISP).

Unless stated otherwise, all dimensions in mm. 43

Application planning and erection preparation

Diagram 5.1

Jack 45/3.8 - extension 65 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

40
Cj,K [kNcm/rad]
38

36

34
7000
32
4000
Nperm. [kN]

30

28

26

24

22
1000
0.25 0.50 0.75 1.00 1.25

H [kN]

Diagram 5.2

Jack 45/3.8 - extension 65 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

40 Cj,K [kNcm/rad]

38

36
7000
34
4000
32
Nperm. [kN]

30

28

26

24

22 1000
0.25 0.50 0.75 1.00 1.25

H [kN]

44 Unless stated otherwise, all dimensions in mm.

 MODEX

Diagram 5.3

Jack 45/3.8 - extension 150 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

36
Cj,K [kNcm/rad]
34

32

30 7000
4000
28
Nperm. [kN]

26

24

22

20
1000
18
0.25 0.50 0.75 1.00 1.25

H [kN]

Diagram 5.4

Jack 45/3.8 - extension 150 mm - bay width 300 cm

Permissable post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

36 Cj,K [kNcm/rad]

34

32

7000
30
4000
28
Nperm. [kN]

26

24

22

20
1000
18
0.25 0.50 0.75 1.00 1.25

H [kN]

Unless stated otherwise, all dimensions in mm. 45

Application planning and erection preparation

Diagram 5.5

Jack 45/3.8 - extension 265 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30

Cj,K [kNcm/rad]
28

26

24

22 7000
4000
Nperm. [kN]

20

18

16

14 1000

12

0.25 0.50 0.75 1.00 1.25

H [kN]

Diagram 5.6

Jack 45/3.8 - extension 265 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30

Cj,K [kNcm/rad]
28

26

24

22 7000
Nperm. [kN]

4000
20

18

16

14 1000

12

0.25 0.50 0.75 1.00 1.25

H [kN]

46 Unless stated otherwise, all dimensions in mm.

 MODEX

Diagram 5.7

Jack 70/3.8 - extension 65 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]
40

38 Cj,K [kNcm/rad]

36

34
7000
32 4000
Nperm. [kN]

30

28

26

24

22
1000
0.25 0.50 0.75 1.00 1.25
H [kN]

Diagram 5.8

Jack 70/3.8 - extension 65 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

40

38 Cj,K [kNcm/rad]

36

34 7000

32 4000
Nperm. [kN]

30

28

26

24

22
1000
0.25 0.50 0.75 1.00 1.25
H [kN]

Unless stated otherwise, all dimensions in mm. 47

Application planning and erection preparation

Diagram 5.9

Jack 70/3.8 - extension 150 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

36

34 Cj,K [kNcm/rad]

32

30
7000
28 4000
Nperm. [kN]

26

24

22

20

1000
18

0.25 0.50 0.75 1.00 1.25

H [kN]

Diagram 5.10

Jack 70/3.8 - extension 150 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

36
Cj,K [kNcm/rad]
34

32

30 7000
4000
28
Nperm. [kN]

26

24

22

20
1000
18
0.25 0.50 0.75 1.00 1.25

H [kN]

48 Unless stated otherwise, all dimensions in mm.

 MODEX

Diagram 5.11

Jack 70/3.8 - extension 265 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30
Cj,K [kNcm/rad]
28

26

24
7000
22 4000
Nperm. [kN]

20

18

16 1000

14

12
0.25 0.50 0.75 1.00 1.25
H [kN]

Diagram 5.12

Jack 70/3.8 - extension 265 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30
Cj,K [kNcm/rad]
28

26

24

22 7000
Nperm. [kN]

4000
20

18

16
1000
14

12

0.25 0.50 0.75 1.00 1.25

H [kN]

Unless stated otherwise, all dimensions in mm. 49

Application planning and erection preparation

Diagram 5.13

Jack 70/3.8 - extension 500 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

18

16 Cj,K [kNcm/rad]

14

12

10
Nperm. [kN]

8
7000
4000
6

4 1000

0.25 0.50 0.75 1.00 1.25

H [kN]

Diagram 5.14

Jack 70/3.8 - extension 500 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

18

16
Cj,K [kNcm/rad]

14

12

10
Nperm. [kN]

8
7000
6 4000

1000
4

0.25 0.50 0.75 1.00 1.25

H [kN]

50 Unless stated otherwise, all dimensions in mm.

 MODEX

Diagram 5.15

ID 15 Jack - extension 87 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

39
Cj,K [kNcm/rad]
37

35

33
7000
31 4000
Nperm. [kN]

29

37

25

23

21 1000
0.25 0,50 0.75 1.00 1.25
H [kN]

Diagram 5.16

ID 15 Jack - extension 87 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

39
Cj,K [kNcm/rad]
37

35
7000
33
4000
Nperm. [kN]

31

29

37

25

23

21 1000
0.25 0,50 0.75 1.00 1.25
H [kN]

Unless stated otherwise, all dimensions in mm. 51

Application planning and erection preparation

Diagram 5.17

ID 15 Jack - extension 200 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

34
Cj,K [kNcm/rad]
32

30

28 7000
4000
26
Nperm. [kN]

24

22

20

18 1000

16
0.25 0,50 0.75 1.00 1.25
H [kN]

Diagram 5.18

ID 15 Jack - extension 200 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]
34
Cj,K [kNcm/rad]
32

30
7000
28
4000
Nperm. [kN]

26

24

22

20

18 1000

16
0.25 0,50 0.75 1.00 1.25
H [kN]

52 Unless stated otherwise, all dimensions in mm.

 MODEX

Diagram 5.19

ID 15 Jack - extension 300 mm - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30

28
Cj,K [kNcm/rad]
26

24
7000
22 4000
Nperm. [kN]

20

18

16

14
1000
12

0.25 0,50 0.75 1.00 1.25

H [kN]

Diagram 5.20

ID 15 Jack - extension 300 mm - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

30

28 Cj,K [kNcm/rad]

26

24
7000
22 4000
Nperm. [kN]

20

18

16

14 1000

12

0.25 0,50 0.75 1.00 1.25

H [kN]

Unless stated otherwise, all dimensions in mm. 53

Application planning and erection preparation

Permissible post loads in general area depending on shear forces and stiffness of transom connections
Diagram 5.21

Permitted post load - bay width 250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]
43
Cj,K [kNcm/rad]
41

39
7000
37 6000
Nperm. [kN]

35 5000

4000
33
3000
31
2000
29

27 1000

25
0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00
V [kN]

Diagram 5.22

Permissible post load - bay width 300 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]

43

41 Cj,K [kNcm/rad]

39 7000
6000
37
5000
35
Nperm. [kN]

4000
33
3000
31
2000
29
1000
27

25

0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00

V [kN]

54 Unless stated otherwise, all dimensions in mm.

 MODEX

5.12 MODEX as birdcage scaffold: Example 1

5.12.1 Design
Three-storey, free-standing
Load class 2 pursuant to EN 12 811-1:2004-03
Jack ID 15 - extendible to 30 cm
Steel Plank
Tube Ledgers 250
Transoms 250U
V-diagonals 200/250
H-diagonals 250/250

V-diagonal H-diagonal

2000

2000

2000

H-diagonal

2500 2500 2500

5.12.2 System and load

3 x 3 bays, three-storey, not tied on top
Bay width L = 250 x 250 cm, storey height h = 2.00 m
Jack ID 15, extendible to 30 cm
Load class 2 pursuant to EN 12 811-1:2004-03
Upper scaffold platform with Steel Planks, other levels without planks
Longitudinal and transverse horizontal bracing on upper and lower scaffold level
Longitudinal and transverse vertical bracing at all scaffold levels

Unless stated otherwise, all dimensions in mm. 55

Application planning and erection preparation

go + p
Wo View

2000
W

2000
W

2000
W
H
H H

H
2500 2500 2500

Top view

56 Unless stated otherwise, all dimensions in mm.

 MODEX

5.12.3 Load calculation

Dead weight (Refer to Table 5.8)
Top interior plane:
1 x Post 200, 2 x 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 5 x Steel Plank
250/32, 4.5 x Steel Plank 250S, 1/2 x H-diagonal, 1/2 x V-diagonal
go = (10.4 + 10.1 + 17.1 + 5 x 19.4 + 4.5 x 14.3 + 13.7 / 2 + 13.6 / 2) / 100 / 2.50 ~ 0.85 kN/m
Bottom interior plane:
1 x Post 200. 2 x 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 1/2 x V-diagonal, 1/2 x
H-diagonal
g = (10.4 + 10.1 + 17.1 + 13,6 / 2 + 13.7 / 2) / 100 / 2.50  ~ 0.20 kN/m
Top edge plane:
1 x Post 200, 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 5 / 2 x Steel Plank
250/32, 4.5 / x Steel Plank 250S, 2 x Toe Board 250, 4 x Tube Ledger 250, 1/2 x V-diag-
onal, 1/2 x H-diagonal
go,r = (10.4 + 10.1 / 2 + 17.1 + 5 / 2 x 19.4 + 4.5 / 2 x 14.3 + 2 x 7.4 x 4 x 10.1 + 13.6 / 2 + 13.7 /
2) / 100 / 2.50 = 0.73 ~ 0.75 kN/m
Bottom edge plane: 1 x Post 200. 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 1/2 x
V-diagonal, 1/2 x H-diagonal
gU,r = (10,4 + 10.1/2 + 17.1 + 13.6 / 2 + 13.7 / 2) / 100 / 2.50 = 0.18  ~ 0.20 kN/m

Live load (load class 2): p = 1.50 kN/m²

Interior plane: p = 1.50 x 2.5  = 3.75 kN/m
Edge plane: p,r = 1.50 x 2.5 / 2 = 1.88 kN/m

Wind load: (Refer to Table 5.9)

To simplify calculations. a height of H = 6.50 m is used for all levels.
Top interior plane:
4 x Post 200, 4 x H-brace (handrail), 2 x Toe Board, Steel Plank, 4 x H-brace, 4 x 1/2 x
H-diagonal, 4 x 1/2 x V-diagonal transverse, 1/2 x V-diagonal longitudinal
Wo = 4 x 0.081 + 4 x 0.101 + 2 x 0.316 + 0.084 + 4 x 0.101 + 2 x 0.101 + 4 x 0.129 / 2 +
0.081 / 2 = 2.35 kN
Bottom interior plane:
4 x Post 200, 4 x H-brace, 4 x 1/2 x H-diagonal, 4 x 1/2 x V-diagonal transverse, 2 x 1/2 x
V-diagonal longitudinal
W= 4 x 0.081 + 4 x 0.101 + 2 x 0.101 + 2 x 0.129 + 0.081 = 1.27 kN
Top edge plane:
4 x Post 200, 4 x H-brace (handrail), 2 x 1/2 Toe Board, 1/2 x Steel Plank, 4 x 1/2 x
H-brace, 3 x 1/2 x H-diagonal, 2 x 1/2 x V-diagonal longitudinal
Wo = 4 x 0.081 + 2 x 0.101 + 2 x 0.316 + 0.084 / 2 + 0.101 + 1.5 x 0.101 + 40.081 = 1.32 kN
Bottom edge plate:
4 x Post 200, 4 x 1/2 x H-brace, 3 x 1/2 x H-diagonal, 2 x 1/2 x V-diagonal longitudinal
Wu,r = 4 x 0.081 + 2 x 0.101 + 1.5 x 0.101 + 0.081 = 0.76 kN

Working wind:
Ww = W x 0.2 / (0.93 x 0.7)  = 0.31 W

Unless stated otherwise, all dimensions in mm. 57

Application planning and erection preparation

5.12.4 Calculation and proof

Inner posts:
Average node stiffness - LR = L = 250 cm - CjM,K = 4171 ~ 4000 kNcm/rad (Table 5.10)
It is assumed that the total of all horizontal loads is evenly distributed amongst the
H-connections at the scaffold top and amongst the Base Jacks at the scaffold bottom!

LF dead weight + live load + working wind

H = (2 x Wo + 6 x W + 2 x Wo,r + 6 x Wr) / 16 x 0.31
= (2 x 2.35 + 6 x 1.27 + 2 x 1.32 + 6 x 0.76) / 16 x 0.31 = 0.38 ~ 0.40 kN
N = (go + 3 x g + p) x L + (Wo x 3 x h + W x 2 x h + W x h) / L x 0.31
= (0.85 + 3 x 0.20 + 3.75) x 2,5 + (2.35 x 6 + 1.27 x 4 + 1.27 x 2) / 2.5 x 0.31
= 13.0 + 2.69 = 15.69 ~ 16.00 kN
Refer to Diagram 5.19
H = 0.40 kN - CjM,m = 4000 kNcm/rad  Nperm = 27.50 kN > N = 16.00 kN

LF dead weight + wind

H = (2 x Wo + 6 x W + 2 x Wo,r + 6 x Wr) / 16
= (2 x 2.35 + 6 x 1.27 + 2 x 1.32 + 6 x 0.76) / 16 = 1.23 ~ 1.25 kN
N = (go + 3 x g) x L + (Wo x 3 x h + W x 2 x h + W x h) / L
= (0.85 + 3 x 0.20) x 2.5 + (2.35 x 6 + 1.27 x 4 + 1.27 x 2) / 2.5
= 3.63 + 8.69 = 12.3  ~ 13.00 kN

Refer to Diagram 5.19

H = 1.25 kN - CjM,K = 4000 kNcm/rad  Nperm = 22.5 kN > N = 13.00 kN

ID 15 jack - extension
ID15-Spindel - Auszug300
300 mm
mm - -bay width 250
Feldweite 250 cm
cm

Permissible
Zulässige postzul
Stiellast load Nperm,.l
N [kN] [kN] depending
in Abhängigkeit von Hon H und
[kN] [kN] cand
ϕ, C jM,K [kNcm/rad]
[ kNcm/rad ]
K

30
Cjcϕ,
M,K
[kNcm/rad]
[ kNcm/rad ]
28 K

26
7000
24
[ kN ]

4000
22
zul N[kN]

20 21,5 kN
Nperm.

18
16 17,0 kN 2000

14
1000
12
0,25 0,50 0,75 1,00 1,25

0,40 kN H [ kN ]

58 Unless stated otherwise, all dimensions in mm.

 MODEX

5.12.5 Edge posts

Average node stiffness - LR = 250 cm - CjR,K = 2085 ~ 2000 kNcm/rad (Table 5.10)

LF dead weight + live load + working wind

H = (2 x Wo + 6 x W + 2 x Wo,r + 6 x Wr)/16 x 0.31
= (2 x 2.35 + 6 x 1.27 + 2 x 1.32 + 6 x 0.76) / 16 x 0.31 = 0.38 ~ 0.40 kN
N = (go,r + 3 x g,r + p,r) x L
= (0.75 + 3 x 0.20 + 1.88) x 2.5 = 8.08 ~ 8.00 kN
Refer to Diagram 5.19:
H = 0.40 kN - CjR,K = 2000 kNcm/rad Nperm = 21.5 kN > N = 8.00 kN

LF dead weight + wind

H = (2 x 2.35 + 6 x 1-27 + 2 x 1.32 + 6 x 0.76) / 16 = 1.22 ~1.25 kN
N = (2 x g + 2 x gu) x L
= (0.75 + 3 x 0.20) x 2.5 = 3.38  ~4.00 kN
Refer to Diagram 5.19:
H = 1.25kN - CjR,K = 2000 kNcm/rad  Nperm = 17.00 kN > N = 4.00 kN

ID 15 jack - extension
ID15-Spindel - Auszug300
300mm
mm- bay width 250
- Feldweite 250cm
cm

Permissible
Zulässige post zul
Stiellast load
NN[kN] in[kN]
perm,.l
depending
Abhängigkeit von on H [kN]
H [kN] undand Cj[MkNcm/rad
c ϕ, ,K
[kNcm/rad]
]
K
CjM,K [kNcm/rad]
30
cϕ, [ kNcm/rad ]
28 K

26
7000
24
[ kN ]

4000
22
zul N[kN]

20 21,5 kN
Nperm.

18
16 17,0 kN 2000

14
1000
12
0,25 0,50 0,75 1,00 1,25

0,40 kN H [ kN ]

Unless stated otherwise, all dimensions in mm. 59

Application planning and erection preparation

5.13 MODEX as birdcage scaffold: Example 2

5.13.1 Design
Four-storey, braced at top
Load class 3 pursuant to EN 12 811-1:2004-03
Jack 45/3.8 - extendible to 15 cm
Steel plank
Tube ledgers 250
Transoms 250U
V-diagonals 200/250
H-diagonals 250/250

V-diagonal H-diagonal

2000

2000

2000

H-diagonal

2500 2500 2500

60 Unless stated otherwise, all dimensions in mm.

 MODEX

5.13.2 System and load

3 x 3 bays, four-storey, tied on top
Bay width L = 250 x 250 cm, storey height h = 2.00 m
Jack 45/3.8, extendible to 15 cm
Load class 3 pursuant to EN 12 811-1:2004-03
All scaffold platforms with Steel Planks, longitudinal and transverse horizontal bracing
on upper and lower scaffold level, longitudinal and transverse vertical bracing at all
scaffold levels,

g+p
W View

2000
g + p/2
W

2000
g
W

2000
g
W

2000
gu
Wu
H H H
H

2500 2500 2500

Top view

Unless stated otherwise, all dimensions in mm. 61

Application planning and erection preparation

5.13.3 Load calculation

Dead weight (Refer to Table 5.8)
Top interior plane:
1 x Post 200, 2 x 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 5 x Steel Plank
250/32, 4.5 x Steel Plank 250S, 1/2 x H-diagonal, 1/2 x V-diagonal
g = (10.4 + 10.1 + 17.1 + 5 x 19.4 + 4.5 x 14.3 + 13.7 / 2 + 13. 6 / 2) / 100 / 2.50 ~ 0.85 kN/m
Bottom interior plane:
1 x Post 200. 2 x 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 1/2 x V-diagonal, 1/2 x
H-diagonal
gu = (10.4 + 10.1 + 17.1 + 13.6 / 2 + 13.7 / 2) / 100 / 2.50  ~ 0.20 kN/m
Top edge plane:
1 x Post 200, 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 5 / 2 x Steel Plank
250/32, 4.5 / x Steel Plank 250S, 2 x Toe Board 250, 4 x Tube Ledger 250, 1/2 x V-diag-
onal, 1/2 x H-diagonal
gr = (10.4 + 10.1 / 2 + 17.1 + 5 / 2 x 19.4 + 4.5 / 2 x 14.3 + 2 x 7.4 + 4 x 10.1 + 13.6 / 2 + 13.7 / 2)
/ 100 /2.50 = 0.73  ~ 0.75 kN/m²
Bottom edge plane:
1 x Post 200. 1/2 x Tube Ledger 250, 2 x 1/2 x Transom 250 U, 1/2 x V-diagonal, 1/2 x
H-diagonal
gu,r = (10.4 + 10.1 / 2 + 17.1 + 13.6 / 2 + 13.7 / 2) / 100 / 2.50 = 0.18 ~ 0.20 kN/m

Live load (load class 2): p = 2.0 kN/m²

Interior plane: p = 2.0 x 2.5  = 5.00 kN/m
Edge plane: p,r = 2.0 x 2.5 / 2 = 2.50 kN/m
Wind load: (Refer to Table 5.9)
To simplify calculations, a height of H = 8.50 m is used for all levels.
Top interior plane:
4 x Post 200, 4 x H-brace (handrail), 2 x Toe Board, Steel Plank, 4 x H-brace, 4 x 1/2 x
H-diagonal, 4 x 1/2 x V-diagonal transverse, 1/2 x V-diagonal longitudinal
W = 4 x 0.083 + 4 x 0.103 + 2 x 0.322 + 0.086 + 4 x 0.103 + 2 x 0.103 + 4 x 0.132/2 +
0.083/2  = 2.40 kN
V [kN]
Bottom interior plane:
4 x Post 200, 4 x H-brace, 4 x 1/2 x H-diagonal, 4 x 1/2 x V-diagonal transverse, 2 x 1/2 x
V-diagonal longitudinal
Wu = 4 x 0.083 + 4 x 0.103 + 2 x 0.103 + 2 x 0.132 + 0.083 = 1.30 kN
Top edge plane:
4 x Post 200, 4 x H-transom (handrail), 2 x 1/2 Toe Board, 1/2 x Steel Plank, 4 x 1/2 x
H-diagonal, 3 x 1/2 x H-diagonal, 2 x 1/2 x V-diagonal longitudinal
Wo,r = 4 x 0.083 + 2 x 0.103 + 0.322 + 0.086 / 2 + 2 x 0.103 + 1.5 x 0.103 + 0.083
 = 1.35 kN
Bottom edge plane:
4 x Post 200, 4 x 1/2 x H-brace, 3 x 1/2 x H-diagonal, 2 x 1/2 x V-diagonal longitudinal
Wu,r = 4 x 0.083 + 2 x 0.103 + 1.5 x 0.103 + 0.083 = 0.78 kN

Working wind:
WA = W x 0.2 / (0.95 x 0.7) = 0.30 W

62 Unless stated otherwise, all dimensions in mm.

 MODEX

5.13.4 Calculation and proof

Interior posts in the lower part of the scaffold

Average node stiffness - LR = L = 250 cm - CjM,K = 4171 ~ 4000 kNcm/rad
(Table 5.10)
It is assumed that the horizontal loads are evenly distributed by the H-connections
amongst the Base Jacks at the scaffold’s bottom!

LF dead weight + live load + working wind

H = ((2 x W + 2 x W,r) x (6.5 + 4.5 + 2.5) + (2 x Wu + 2 x Wu,r) x 8) / 8.5 / 16 x 0.30
= ((2 x 2.40 + 2 x 1.35) x 13.5 + (2 x 1.30 + 2 x 0.78) x 8) / 8.5 / 16 x 0.30 = 0.297
 ~ 0.30 kN
N = (4 x g + go + p + p/2) x L = (4 x 0.85 + 0.20 + 5 + 5/2) x 2.5 = 27.75 ~ 28.00 kN

Refer to Table 5.14

H = 0.30 kN - cjM,K = 4000 kNcm/rad  Nperm = 32.00 kN > N = 28.00 kN

LF dead weight + wind

H = ((2 x W + 2 x W,r) x (6.5 + 4.5 + 2.5) + (2 x Wu + 2 x Wu,r) x 8) / 8.5 / 16
= ((2 x 2.40 + 2 x 1.35) x 13,5 + (2 x 1.30 + 2 x 0.78) x 8) / 8.5 / 16 = 0.99 ~ 1.00 kN
N = (4 x g + go) x L = (4 x 0.85 + 0.20) x 2.5  ~ 9.00 kN

Refer to Diagram 5.3

H = 1.00kN - cjM,K = 4000 kNcm/rad Nperm = 30.0 kN > N = 9.00 kN

Jack 45/3.8
Spindel - extension
45/3.8 - Auszug 150
150 mm --bay width 250
Feldweite cm
250 cm

Permissible post load Nperm [kN] depending on H [kN] and Cj,k [kNcm/rad]
Zulässige Stiellast zul N [kN] in Abhängigkeit von H [kN] und c ϕ, [ kNcm/rad ]
K

36
Cjcϕ, [kNcm/rad]
M,K [ kNcm/rad ]
K
34
32
7000
30
4000
N [ kN ]

30,0 kN
28
zul[kN]

26
Nperm.

24
22 2000

20
1000
18
0,25 0,50 0,75 1,00 1,25

0,30 kN H [ kN ]

Unless stated otherwise, all dimensions in mm. 63

Application planning and erection preparation

5.13.5 Edge posts in the lower part of the scaffold

Average node stiffness - LR = 250 cm - cjR,K = 2085 ~ 2000 kNcm/rad (Table 5.10)

LF dead weight + live load + working wind

H = ((2 x W + 2 x W,r) x (6.5 + 4.5 + 2.5) + (2 x Wu + 2 x Wu,r) x 8) / 8.5 / 16 x 0.30
= ((2 x 2.40 + 2 x 1.35) x 13.5 + (2 x 1.30 + 2 x 0.78) x 8) / 8.5 / 16 x 0.30 = 0.297
 ~ 0.30 kN
N = (4 x g,r + gu,r + p,r + p,r /2) x L = (4 x 0.75 + 0.20 + 2.50 + 2.50 / 2) x 2.5 = 17.4
 ~ 17.50 kN

Refer to Diagram 5.3:

H = 0.30 kN - cjR,K = 2000 kNcm/rad Nperm = 25.50 kN > N = 17.50 kN

LF dead weight + wind

H = ((2 x W + 2 x W,r) x (6.5 + 4.5 + 2.5) + (2 x Wu + 2 x Wu,r) x 8) / 8.5 / 16
= ((2 x 2.40 + 2 x 1.35) x 13.5 + (2 x 1.30 + 2 x 0.78) x 8) / 8.5 / 16 = 0.99 ~ 1.00 kN
N = (4 x g,r + gu,r) x L = (4 x 0.75 + 0.20) x 2.5 = 8.00 kN

Refer to Diagram 5.3:

H = 1,00 kN - cjR,K = 2000 kNcm/rad Nperm = 23.00 kN > N = 8.00 kN

Spindel
Jack 45/3.8
45/3.8 - Auszug 150
- extension 150 mm
mm -- bay
Feldweite
width 250
250cm
cm

Permissible
Zulässige post
Stiellast zulload
N [kN]N in Abhängigkeit
perm
[kN] depending on Hund
von H [kN] c
[kN]c and jR,K [ kNcm/rad]
ϕ, [ kNcm/rad
K
]

36
Cjcϕ,
M,KK
[ kNcm/rad ]
[kNcm/rad]
34

32
7000
30 25,5 kN 4000
N [ kN ]

28
[kN]

26
Nperm.zul

24
22 23,0 kN 2000

20
1000
18
0,25 0,50 0,75 1,00 1,25
0,30 kN H [ kN ]

 Nperm = 23.00 kN > N = 8.00 kN

64 Unless stated otherwise, all dimensions in mm.

 MODEX

5.13.6 Interior posts in general area

Average node stiffness - LR = L = 250 cm - CjM,K = 4171 ~ 4000 kNcm/rad (Table 5.10)
Vmax = ((W x (8.5 + 6.5 + 4.5 + 2.5) + Wu x 0.5) / 8.5 - W) / 4
= ((2.40 x 22 + 1.30 x 0.5) / 8.5 - 2.4) / 4 = 0.97 ~ 1.00 kN
w ~ W/h = 2.40 / 2.0 1.20 KN/m
Nmax = Njack plus normal forces from the effect of bracing must be added
= Nbase + w x H² / 8 / L
17.50 + 1.20 x 8.5² / 8 / 2.50 = 17.5 + 4.33 = 21.84 kN ~ 22.00 kN

Refer to diagram 5.21:

V = 1.0 kN - CjM,K = 4000 kNcm/rad Nperm = 35.50 kN > N = 22.00 kN

Permissible
Zulässige post load- -Feldweite
Stiellast bay width250
250cmcm

Permissible post load Nperm [kN] depending on H [kN] and Cj,K [kNcm/rad]
Zulässige Stiellast zul N [kN] in Abhängigkeit von H [kN] und c ϕ [ kNcm/rad ]
cϕ [ kNcm/rad ]
43
CjM,K [kNcm/rad]
41
39 35,50
7000
37 6000
[ kN ]

35 5000
[kN]

4000
zul N

33
Nperm.

31 3000

2000
29
27 1000

25
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00
Q [ kN ]

Unless stated otherwise, all dimensions in mm. 65

Assembly of standard components

6 Assembly of standard components

6.1 Base Jacks

Safety note:
WARNING
Erect the scaffold only on ground capable of supporting the load. When in doubt, use
load-distributing substructures (e.g. planks).

Begin erecting the scaffold at the highest ground level. Place a Base Jack or Base Plate
under each Scaffold Post.

Base Jack

Plank

Note!
NOTE
Depiction of the plank is omitted in the subsequent illustrations.

6.2 Starting Piece

Place the Starting Piece over the Base Jack. This enables the scaffold to be assembled
by one person. It is also possible to start with a Vertical Post (but not when erected as
shown on section 9).

Starting Piece
Vertical Post
350

75

Starting Piece

66 Unless stated otherwise, all dimensions in mm.

 MODEX

6.3 Tube Ledgers and Transoms U

Installation of the Tube Ledgers and Transoms U of the proper lengths in both longitu-
dinal and transverse direction ensures that the scaffold has a stable base (Also refer to
page 205).

Starting Piece

Tube Ledger

Tube Ledger

Base Jack

6.4 Vertical Posts

Next insert the Vertical Posts in the Starting Pieces to hold them in place.

Vertical Post

Unless stated otherwise, all dimensions in mm. 67

Assembly of standard components

6.5 V- and H-diagonals

Use a wedge connection to connect a V-diagonal to the lower Rosette and to the
Rosette on the opposite Vertical Post, located 2 m higher (Also refer to page 205).
The H-diagonals, which serve as braces, may also be secured to the Rosettes with their
wedge-shaped hooked ends (Also refer to page 205).

V-diagonal connection

H-diagonal

V-diagonal

H-diagonal connection

6.6 Using standard planks

Transoms U allow standard scaffold planks to be used. Install the transoms between
two Vertical Posts by hooking them into Rosettes and then securing them with the
built-in wedge. All of the transom planks are fitted with special supports that engage in
the profile of the Transoms U. The Transom U allows all scaffold planks in the BOSTA
scaffold series to be used, e.g.:

• Timber planks
• Steel Hollow Box Planks
• Steel Planks
• Alu Planks
• Horizontal Frames
• Alu Frame Decks

The following applies only to façade scaffolds:

Tube Ledgers or H-diagonals do not need to be installed at plank level when using sys-
tem-oriented planks and Lifting Retainers. At least the knee rail must be comprised of
a Tube Ledger. If a Tube Ledger is installed at plank height on the interior and exterior,
Guard Rails (part code 651471- 651477) can be used as the hand rail and knee rail.

68 Unless stated otherwise, all dimensions in mm.

 MODEX

Plank Transom U

Transom U

Lifting Retainer

Hatch raised

Example: Timber planks

Lifting Retainer
Hatch open

Example: Steel Planks

Warning!
WARNING
Always comply with the instructions in section 6.10 regarding Lifting Retainers.

Note!
NOTE
The Connection Part with the Lifting Retainer Tube can be used as an alternative.

Unless stated otherwise, all dimensions in mm. 69

Assembly of standard components

6.7 Using commercially available timber planks

Non-overlapping plank joint
If instead of standard scaffold planks commercially available planks are used, install
only Tube Ledges in place of the Transoms U. The plank joint should always be above
a Tube Ledger. Using an adjustable Plank Transom installed on the longitudinal Tube
Ledgers allows the planks to be joined such that they do not overlap. Then the Plank
Transoms and Tube Ledgers are at the same level.

Warning!
WARNING
The distance between the Plank Transom and the centre line of the Vertical Post may
not exceed 25 cm.

Tube Ledger

Plank Transom

Joint in post axis

Plank Transom

70 Unless stated otherwise, all dimensions in mm.

 MODEX

Joint with overlapping timber planks without Plank Transom.

> 200 mm

Warning!
WARNING
The scaffold planks must overlap the centre line of the Tube Ledger by at least 20 cm.
Always comply with the instructions in section 6.10 regarding Lifting Retainers.

6.8 Widening the scaffold

Maximum permissible span for scaffold boards or timber planks (in metres)
Table 6.1
Board or plank thickness
Board or plank width cm
Load class 1) cm
3.0 3.5 4.0 4.5 5.0
20 1.25 1.50 1.75 2.25 2.50
1, 2, 3
24 and 28 1.25 1.75 2.25 2.50 2.75
20 1.25 1.50 1.75 2.25 2.50
4
24 and 28 1.25 1.75 2.00 2.25 2.50

5 20, 24, 28 1.25 1.25 1.50 1.75 2.00

6 20, 24, 28 1.00 1.25 1.25 1.50 1.75

1)
LC per 12811-1:2004-03

Maximum permissible span for scaffold boards or timber planks (in metres) used as
planks in protective scaffolds. If scaffold boards or planks are used in two scaffold lay-
ers vertically spaced 0.50 m apart, this is considered double planking.

Unless stated otherwise, all dimensions in mm. 71

Assembly of standard components

Table 6.2
Plank Drop Greatest permissible span (in m) Maximum span (in m) for single
width height for double planking or planks planking or planks

with a thickness of with a thickness of

in
In cm 3.5 cm 4.0 cm 4.5 cm 5.0 cm 3.5 cm 4.0 cm 4.5 cm 5.0 cm
m
1.0 1.5 1.8 2.1 2.6 - 1.1 1.2 1.4
20 1.5 1.3 1.6 1.9 2.2 - 1.0 1.1 1.3
2.0 1.2 1.5 1.7 2.0 - - 1.0 1.2
1.0 1.7 2.1 2.5 2.7 1.0 1.2 1.4 1.6
24 1.5 1.5 1.8 2.2 2.5 - 1.1 1.2 1.4
2.0 1.4 1.6 2.0 2.2 - 1.0 1.2 1.3
1.0 1.9 2.4 2.7 2.7 1.1 1.3 1.5 1.7
28 1.5 1.7 2.0 2.5 2.7 1.0 1.2 1.4 1.6
2.0 1.5 1.8 2.2 2.5 1.0 1.1 1.3 1.4

Stage Brackets 32A and 82A can be used to widen the working platform at the same
level and in height increments of 50 cm (Rosette spacing).

Stage Bracket 32 A

72 Unless stated otherwise, all dimensions in mm.

 MODEX

6.9 Corners
Corner with Outer Corner Bracket

Example:
The Gap Plank covers the space between two scaffold bays. The Gap Plank is secured
with a Connection Part.

Connection Part Gap Plank

260

230

Outer Corner Bracket

230

Gap Plank 113

Connection Part

Outer Corner Bracket

Gap Plank 113

Unless stated otherwise, all dimensions in mm. 73

Assembly of standard components

6.10 Lifting Retainers for MODEX Scaffolds

BOSTA system planks can be used in conjunction with Transoms U in the MODEX scaf-
fold system. Position the planks close to one another, such that they can neither teeter
nor give way. The planks must always (Refer to exceptions) be secured with a Lifting
Retainer to prevent them from lifting off.

Warning!
WARNING
Always install Lifting Retainers when using mobile scaffolding and any scaffold being
moved with hoisting equipment.

To prevent system-oriented planks from lifting off, secure them with suitable Lifting
Retainers (Lifting Retainer Tubes with Connection Part, Lifting Retainers 82, 113 and the
Lifting Retainer Uni).

Connection Part

Lifting Retainer Tube 150

Connection Part

Exceptions:
If planks do not serve to stiffen the scaffold (scaffold height less than 8.00 m), Lifting
Retainers are not needed. Furthermore, Lifting Retainers may not be necessary indoors,
where planks cannot lift off accidentally, and where the planks do not serve to brace
the scaffold.

Warning!
WARNING
Lifting Retainers are mandatory in all other cases. The main safety objective is: "Planks
must be properly secured to prevent accidental lift-off." This applies regardless of the
load dimensions!

74 Unless stated otherwise, all dimensions in mm.

 MODEX

7 Moving scaffold components

7.1 General information

When erecting scaffolds in which the top planks are more than 8.0 m from the ground,
use a construction hoist to erect and dismantle the scaffold. Special scaffold hoists as
well as manual pulleys may be used.
If a platform lift is used, the upper platform must be designed such that the scaffolder
does not have to lean over the edge. If the upper platform is higher than 2.00 m, it has
to be equipped with side protection. The area around the lower part of the hoist must
be cordoned off. Reinforce the scaffold ties near the hoist, complying with instructions in
the user guide.
Several construction hoists should be employed at the same time at larger construction
sites. This will reduce the horizontal transport distances and associated hazards, and it will
minimise the physical strain to which construction workers are normally subjected.
The only case in which a construction hoist is not essential is when the scaffold bay
height does not exceed 14.0 m and the scaffold is not longer than 10.0 m. Then scaffold
components may be manually transported up and down. If this method is selected, form
a "human transport chain," in which at least one person is positioned on each scaffold
level, starting with the ground level (Refer to page 79, Fig. 3). Every scaffold bay in
which a person is posted must be secured with a hand rail and a knee rail while verti-
cally transporting objects - particularly the uppermost platform.
When using a construction hoist, the uppermost unloading point is the end of the verti-
cal transport chain. When parts are transported manually, in case of the manual vertical
transport, the end of the transport chain is the scaffolder on the highest platform, who
then continues to erect the scaffold. The contractor is responsible for conducting a
hazard assessment prior to beginning erection of the scaffold, one purpose being to
check whether scaffold parts can be assembled on the highest platform. The following
paragraphs describe various way to assemble scaffold components on the uppermost
platform.
There is always a risk of falling when erecting, modifying or dismantling a scaffold. Plan
work on a scaffold such that the risk of falling is eliminated or minimised. On the basis
of the hazard assessment, the manufacturer is required to assess each specific case or
task and to take appropriate measures to avoid dangerous situations.
Possible options are the use of posts extending 1.00 m past the uppermost scaffold
level equipped with guard rails (advanced guard rail, AGR) and covered with planks;
or the use of appropriate personal protective equipment (PPE) to prevent falling from
heights.
Any or all of these protective measures can be implemented when using the MODEX
scaffold system:

• AGR all around the top scaffold level

• AGR in the access bay and specification of anchor points for PPE
• Properly trained and instructed personnel, along with specification of PPE to prevent
falling from heights
• Properly trained and instructed personnel.

Unless stated otherwise, all dimensions in mm. 75

Moving scaffold components

Safety note:
WARNING
If PPE to prevent falling from heights is used, proceed as follows:
• When compiling the hazard assessment, include organisational and technical measu-
res that may be required to rescue persons who have fallen and been caught by the
PPE.
• There must be sufficient clearance below the deck where the person is using the
PPE.
• Only PPE suitable for the intended purpose may be used (e.g. for use when moving
horizontally, edge strain, required clearance, consideration of the maximum drop).
• PPE that uses steel wire as a lanyard may be used only when it has proven capable
of resisting the edge strain resulting from a fall.
• Depending on the intended use, an EC type inspection is required for the selected
PPE. It must be performed by an accredited test facility (observe CE label, declara-
tion of conformity).
• Only the points on the scaffold indicated in section 7.4 may be used as anchor
points.
• The respective supervisor should specify the anchor points pursuant to section 7.4
before beginning work.
• The supervisor is responsible for verifying that the PPE is used only as intended.
• Only one piece of PPE may be attached to a single anchor point.
• Use the PPE only as specified in the manufacturer’s operating instructions.
• In the event of a fall, do not ascend the scaffold again until it has been completely
repaired, e.g. to rescue a victim.

76 Unless stated otherwise, all dimensions in mm.

 MODEX

7.2 Assembly of a façade scaffold

Begin erection with a Vertical Post 300 and then continue with a Vertical Post 200 or
400.

Safety note:
WARNING
It is essential that additional Tube Ledgers are attached above the first Tube Ledger to
the lowest available joint connector, between all interior and exterior Vertical Posts.

Select the length of the Vertical Posts such that they extend at least 1.00 m past the top
scaffold level covered with planks.

1000

Safety note:
WARNING
Risk of falling!

Unless stated otherwise, all dimensions in mm. 77

Moving scaffold components

Standing on the ladder in an interior access bay, first attach the Knee Rail (Fig. 1) and
then the Guard Rail (along the front of the scaffold); in the end bays, attach the rails
along the end of the scaffold as well (Fig. 2).
Use the Guard Rails (part code 651471 - 651477) as knee and hand rails. This creates a
scaffold bay enclosed in Guard Rails at the uppermost level.

Safety note:
WARNING
Always make sure that Vertical Posts are not connected to one another at the height of
the scaffold planks!

78 Unless stated otherwise, all dimensions in mm.

 MODEX

The scaffolder can now access the highest scaffold level, which is protected with guard
rails (Figure 3).

Unless stated otherwise, all dimensions in mm. 79

Moving scaffold components

Standing in this bay and using with Guard Rails mentioned above, the scaffolder can
enclose and secure the next scaffold bay. The scaffolder may never leave a secured
bay when erecting the next level. Proceed in this way to equip the entire uppermost
level with Guard Rails. Then add Knee Rails and, when required, Toe Boards.

Finally, complete the scaffold by creating a 2.0 m high frame around the uppermost
level, using Tube Ledgers to connect the Vertical Posts in longitudinal and transverse
direction. Select the length of the Vertical Posts such that no joints are needed in the
uppermost area!
Verify that the side protection is attached properly!

Safety note:
WARNING
To secure the scaffold against wind forces that may cause lift-off when the structure
has a roof pitch ≤ 20° or it has interior corners, the joints between the Vertical Posts
running from the uppermost level to the next tied level have to be connected with a
Bolt M12x75 or a Ø 12 mm Frame Pin!

80 Unless stated otherwise, all dimensions in mm.

 MODEX

7.3 Assembly of birdcage scaffold

A birdcage scaffold is assembled essentially in the same order as a façade scaffold.

Safety note:
WARNING
Select the length of the Vertical Posts around the exterior such that they extend at
least 1.00 m past the top scaffold level covered with planks.

Standing on the ladder in an interior access bay, first attach the knee rail and then the
guard rail. Use the Guard Rails (part code 651471 - 651477) as knee and hand rails. This
creates a scaffold bay enclosed in Guard Rails at the uppermost level. The scaffolder can
now access the highest scaffold level, which is protected with Guard Rails. Standing in this
bay and using with Guard Rails mentioned above, the scaffolder can enclose and secure
the next scaffold bay. The scaffolder may never leave a secured bay when erecting the
next level. First lay planks in the outer bays and attach Guard Rails. This way the entire
uppermost level is secured with Guard Rails. Then add Knee Rails and, when required, Toe
Boards.

Unless stated otherwise, all dimensions in mm. 81

Moving scaffold components

Safety note:
WARNING
Finally, complete the scaffold by creating a 2.0 m high frame around the uppermost
level, using Tube Ledgers to connect the Vertical Posts in longitudinal and transverse
direction. Select the length of the Vertical Posts such that no joints are needed in the
uppermost area! Verify that the side protection is attached properly!

7.4 Using PPE to prevent falling from heights

Safety note:
WARNING
Risk of falling!

Before the scaffolder ascends to the uppermost scaffold level, he has to tie his PPE
to a suitable point. The suitable point is always below the highest level equipped with
planks.
Possible anchor points:

• The outer-most vacant opening on the MODEX Rosette at plank level (Detail A).
• The Transom U below the planks (Detail B) or
• The post tube below the MODEX Rosette at plank level (Detail C).

82 Unless stated otherwise, all dimensions in mm.

 MODEX

Detail A

Insert hook into

MODEX Rosette
Detail B Detail C

Secure hook to Secure hook to

Transom U. Vertical Post.

Safety note:
WARNING
Always comply with the instructions in Section 7.1 on page 75 on using PPE to pre-
vent falling from heights.

Unless stated otherwise, all dimensions in mm. 83

Stairs

8 Stairs

8.1 General information

The following safe, ergonomically designed access points can be created using
MODEX scaffold components:

• Interior scaffold access (including inside a scaffold tower)

• Staircase tower
• Emergency staircase

Design loads comply with EN 12811 as well as with the applicable regulations regarding
occupational health and safety.
Interior accesses can be used in both façade scaffolds and birdcage scaffolds. MODEX
system components are also used to erect a free-standing staircase tower.

Scaffold staircase acc. to EN 12811

Scaffold staircases are created using standard scaffold components and serve as
access ways in working and protective scaffolds. The permissible load is 1.0 kN/m² on
five flights of stairs, including the landings.

Staircase tower
A staircase tower is a staircase consisting of multiple flights, designed like a tower and
made out of standard components. The permissible load is p = 2 kN/m² on 20 m of
stairs, including the landings.

Emergency staircase
With flights and landings.
Public staircases, also called emergency staircases, are stairs available to the public.
The permissible load is
p = 5 kN/m² on all flights and landings.
The MODEX Classic staircase can be used as a

• Staircase tower
• Site staircase
• Emergency staircase

The MODEX Compact staircase can be used as a

• Staircase tower
• Site staircase

The user guide for the MODEX staircase tower and the MODEX site staircase are con-
structed on the basis of calculations reviewed to confirm compliance with German civil
law.

84 Unless stated otherwise, all dimensions in mm.

 MODEX

8.2 Interior scaffold accesses

8.2.1 With Alu Ladder Passage Decks or Alu Ladder Passage Decks with Ladder
Vertical Post
Tube Ledger

Toe Board M
or
Toe Board
Toe Board M
or
Toe Board trans-
verse

Alu Ladder Passage Deck

Ladder 200 A

Ladder Lock
(only for lowest
ing
Land ladder)

8.2.2 With the Passage Ledger 82 or 113 and the Bearing Ledger

Passage Ledger 82-113

Bearing Ledger

When the Bearing Ledg-

er (part code 651265) is
used, the Passage Ledger
82-113 can also be used
with larger bay widths (for
Transoms U 1.25 m and
longer).

Passage Lid

Unless stated otherwise, all dimensions in mm. 85

Stairs

8.3 MODEX Classic staircase

0
250

1000
2000

113
0
82
0

30
00

0
125

Table 8.1 Permissible erection heights and tie spacing

Tie spacing
Erection
Staircase use Load capacity Landing planks height up Upper-
to Every 4 m most
level
Emergency
p = 5.0 kN/m² Steel planks 16 m1) yes yes
staircase

Site staircase p = 2.0 kN/m² 24 m2) yes yes

Steel planks
Staircase tower p = 2.0 kN/m² 40 m2) yes yes

Safety note:
WARNING
1)Maximum jack extension length 15.0 cm
2)Maximum jack extension length 20.0 cm

86 Unless stated otherwise, all dimensions in mm.

 MODEX

3000
3000

113

2000
0
(82
0)

30
00
52
60
(46
40
) 0
125
113
0
(82 0
0) 125

Safety note:
WARNING
The distance between the building and the emergency staircase's exit platform (Refer
to page 84) may not exceed 1.25 m.

System dimensions:
a) Staircase: 5.26 m x 2.50 m - landing width 1.13 m
b) Site staircase - e.g. for ascending to and descending from work areas:
4.64 m x 2.50 m - landing width 0.82 m

• Landings every 2.00 m

• Staircase system width: 1.25 m
• Effective step width: 1.07 m
• Step depth: 0.27 m
• Step height: 18.20 cm
• Number of steps per flight: 11 steps
• Staircase pitch: 34°
• Steps made of hot-dip galvanised Grids
• Landing system dimensions:
a) 2.50 m x 1.13 m (three planks, 32 cm)
b) 2.50 m x 0.82 m (two planks, 32 cm)
• Landings made of Steel Planks 250/32.

Permissible loads:
• Staircase load: p = 5.00 kN/m² or p = 2.00 kN/m² (Refer to page 84)
• Landing load: p = 5.00 kN/m² or p = 2.00 kN/m² (Refer to page 84)
Unless stated otherwise, all dimensions in mm. 87
 A
Stairs
B

8.3.1 Example of erection of a landing 4 m high!

Step 1
Step 1 Set up the Base Jacks (1) and roughly adjust the height.
Step 2 Slide the Starting Pieces over the Base Jacks.
Step 3 Lay out the footprint using Tube Ledgers (6), Transoms U (7), Grid Bars (9) and H-diago-
nals (10).
Step 4 Detail A
Ensure all Tube Ledgers are at the same level and the layout of the footprint is perpen-
dicular.
Step 5 Fasten the wedges using a hammer.
Step 6 Insert steel planks (8) for the first landing.

A
6
6 2
B 10 1
2 2
10 6 1 6
1 2
113 1
(82 0 A 2
0)
1 6 2 6 7
B 2
30
00
9
52 2 8
(46 60 1
40
) 1 2 6 0
113 125
(82 0 7
0) 0
1
Detail B
0
Detail A 125 250

6 2
2 6

Detail A 9

6 7

1. Base Jacks 8. Steel Plank

2. Starting Piece 9. Grid Bar
Detail B 6. Tube Ledger 10. H-diagonal
Detail B
7. Transom U

88 Unless stated otherwise, all dimensions in mm.

 MODEX

Step 2
Step 1 Insert five Vertical Posts 400 (3) into the Starting Pieces on the side where the landing
is. Then insert five Vertical Posts 300 (4) into the Starting Pieces on the opposite side.

4 3 3

10
11

11

3. Vertical Post 400

4. Vertical Post 300
9. Grid Bar
10. H-diagonal
11. V-diagonal

Be sure to select the proper sides; the decisive factors are the height-offset upper
VISUAL INSPECTION handrail and landing.

Step 2 Repeat the installation of Tube Ledgers, Transoms U, Grid Bars, and H-diagonals. Install
the V-diagonals (11), align the components and then fasten the wedges.
Step 3 Verify that the V-diagonals are properly positioned and aligned.

Unless stated otherwise, all dimensions in mm. 89

Stairs

Step 3
Step 1 Attach the Stringers R (12) and L (13). Install V-diagonals (11) to serve as handrails and
knee rails, and affix the Tube Ledgers around the landings. Finally, fasten the wedges.
Step 2 The Grids (14) are used as steps. Place them on the flat bars on the Stringers and pivot
them into place.
Step 3 Secure the Grids (14) to the Stringer using the Grid Locking Devices (15), if the contrac-
tor has specified that this should be done.
Step 4 Insert Steel Planks (8) to form the landing and, if necessary, use Lifting Retainers (16) to
lock into place.
16

16 A

11
8

Detail
13
A 12

Detail A 15 14

8. Steel Plank
11. V-diagonal
12. Stringer R
14
13. Stringer L
14. Grid
15. Grid Locking Device
16. Lifting Retainer

Safety note:
WARNING
Risk of falling!

90 Unless stated otherwise, all dimensions in mm.

 Detail A MODEX

Step 4
Continue erection as described above until the desired top landing height is reached.
Refer to page 95 for information on positioning the diagonals. As the illustration
shows, the upper height-offset landing of the staircase ends with a handrail. The Verti-
cal Post 100 (5) is always used as the post above the entrance side.

3
4

3. Vertical Post 400

4. Vertical Post 300
5. Vertical Post 100

Safety note:
WARNING
While it is being erected, the staircase should be tied as specified (Refer to page
95).

Unless stated otherwise, all dimensions in mm. 91

Stairs

Illustration of upper landing

Safety note:
WARNING
Always comply with the instructions regarding the use of Lifting Retainers contained in
Section 6.10 on page 74!

92 Unless stated otherwise, all dimensions in mm.

 MODEX

Illustration of a MODEX staircase used as an emergency exit

The horizontal and diagonal braces serve as guard rails

Always comply with the specifications in Table 8.1 “Permissible erection heights and tie
spacing” on page 86. The Tube Ledgers 250 that act as guard rails on the landings
are not shown!
Arrangement of V-diagonals (13)
Axis 1 as shown
Axis 4 opposite

Safety note:
WARNING
Covering with nets and tarpaulins is not permissible for the tying and arrangement of
diagonals shown here!

Safety note:
WARNING
1)The compression under the Base Plate of the Jack may not exceed 8.3 MN/m²; check
on site.
2)The compression under the Base Plate of the Jack may not exceed 6.0 MN/m²; check
on site.

Unless stated otherwise, all dimensions in mm. 93

Stairs

View Cross-section X-X 1 2 3 4 5 6 1 Plug

Axis 2 Eyebolt
A C 3 Scaffold retainer 45 or 140
A B C
4 Rigid coupler 48/48
+ 24 m
5 MODEX Vertical Post
6 MODEX Tube Ledger
Tie level

+ 20 m

Tie level Table 8.2

Ties and post loads (characteristic loads)

Tie forces

+ 16 m Perpen- Parallel Maximum Use

dicular to building post load as
Tie level to building [kN] kN
kN
Emergency
6.1 5.5 44.3
13 staircase

+ 12 m Site staircase
6.7 4.4 32.8
Staircase tower
Tie level
Axis A

Axis B

Axis C

+8m
Axis 1
Tie level 14
(820)
1130

Axis 2

+4m
3000

Tie level

X X Axis 3
(820)
1130

14
+/- 0 m Axis 4

2500 1250 1250 1250 1250

H-diagonals (14) spaced 2 m apart in height.

Axes A and C
V-diagonals 200/300 always in the same direction.
Hand and knee rails (also V-diagonals 200/300) always in the direction of the stair-
case.

94 Unless stated otherwise, all dimensions in mm.

 MODEX

Axis B
V-diagonals 200/300 only below, in the opposite direction of the staircase.
Hand and knee rails (also V-diagonals 200/300) always in the direction of the staircase.

Axis A Axis B Axis C

1 2 3 4 1 2 3 4 1 2 3 4
+ 24 m

Tie level

+ 20 m

Tie level

+ 16 m

Tie level

+ 12 m

Tie level

+8m

Tie level

+4m

Tie level

+/- 0 m

1130 1130 1130 1130 1130 1130

3000 3000 3000
820 820 820 820 820 820

Unless stated otherwise, all dimensions in mm. 95

Stairs

Table 8.3 Quantities of components needed for a MODEX Classic staircase

Landing width 1.13 m

Number of flights 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

26.20
28.20
20.20
22.20
24.20

36.20

40.20
38.20
30.20
32.20
34.20
16.20
18.20
10.20
12.20
14.20
Uppermost landing [m]

6.20
8.20
2.20
4.20
Pos. Part code Description

1 148552 ID Base Jack 38/52 7 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

2 470929 Starting Piece 7 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
3 470918 Vertical Post 400 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
4 470907 Vertical Post 300 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 470870 Vertical Post 100 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
6 470951 Tube Ledger 300 4 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
7 470940 Tube Ledger 250 4 11 15 19 23 27 31 35 39 43 47 51 55 59 63 67 71 75 79 83
8 484739 Tube Ledger 125 5 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
9 475760 Tube Ledger 113 6 16 22 28 34 40 46 52 58 64 70 76 82 88 94 100 106 112 118 124
10 651776 Transom 113/12.6 U 2 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
11 479091 Lifting Retainer 113 2 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42

12 470984 V-diagonal 200/300 4 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 103 109 115 121

13 470973 V-diagonal 200/250 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39

14 533506 H-diagonal 125/113 4 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82

15 427973 Steel Plank 250/32 3 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63
16 525656 Grid Tube Ledger 125 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
17 526396 Stringer 200/300 R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
18 526385 Stringer 200/300 L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
19 525623 Grid 27/107 11 22 33 44 55 66 77 88 99 110 121 132 143 154 165 176 187 198 209 220
25 Grid Securing
20 525690 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16 17 18
Device
21 78939 Scaffold Retainer 45 4 4 4 8 8 8 8 8 12 12 12 12 12 16 16 16 16 16

22 2514 Rigid Coupler 48/48 4 4 8 16 16 16 16 16 24 24 24 24 24 32 32 32 32 32

12,260.0
12,886.8
10,379.6
11,006.4
11,633.2
2,805.6

5,959.6
6,586.4

8,484.0
5,332.8
4,708.0

7,230.4
3,437.2
4,081.2
1,539.6

7,857.2

9,737.6
2,178.8

9,110.8
668.7

Total weight [kg]

96 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 8.4 Quantities of components needed for a MODEX Classic staircase

Landing width 0.82 m
Number of flights 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

26.20
28.20
20.20
22.20
24.20

36.20

40.20
38.20
30.20
32.20
34.20
16.20
18.20
10.20
12.20
14.20
Uppermost landing [m]

6.20
8.20
2.20
4.20
Pos. Part code Description
1 551234 Base Jack 45/38 7 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
2 470929 Starting Piece 7 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
3 470918 Vertical Post 400 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
4 470907 Vertical Post 300 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 470870 Vertical Post 100 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
6 470951 Tube Ledger 300 4 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
7 470940 Tube Ledger 250 4 11 15 19 23 27 31 35 39 43 47 51 55 59 63 67 71 75 79 83
8 484739 Tube Ledger 125 5 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
9 470930 Tube Ledger 82 6 16 22 28 34 40 46 52 58 64 70 76 82 88 94 100 106 112 118 124
10 470962 Transom 82U 2 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
11 479047 Lifting Retainer 82 2 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
12 470984 V-diagonal 200/300 4 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 103 109 115 121
13 470973 V-diagonal 200/250 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
14 533517 H-diagonal 125/82 4 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82
15 427973 Steel Plank 250/32 2 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
16 525656 Grid Tube Ledger 125 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
17 526396 Stringer 200/300 R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
18 526385 Stringer 200/300 L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
19 525623 Grid 27/107 11 22 33 44 55 66 77 88 99 110 121 132 143 154 165 176 187 198 209 220
20 525690 25 Grid Securing Device 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16 17 18
21 78939 Scaffold Retainer 45 4 4 4 8 8 8 8 8 12 12 12 12 12 16 16 16 16 16
22 2514 Rigid Coupler 48/48 4 4 8 16 16 16 16 16 24 24 24 24 24 32 32 32 32 32
10,245.2
10,829.5
2,596.9

9,660.9
5,538.4

6,724.2
7,308.5
7,892.8
2,012.6

11,413.8
11,998.1
9,061.4
3,186.0
3,787.5

4,954.1
4,371.8

6,122.7
1,415.9

8,477.1

Total weight [kg]

626.2

Unless stated otherwise, all dimensions in mm. 97

Stairs

The staircase types shown here can also be created with the MODEX program.

Staircase tower (double flight)

Staircase
2.50 m

Landing Landing
+2m +4m
Staircase

Staircase
2.50 m

Landing Landing
+2m +/- 0 m
Staircase

1.13 m 3.00 m 1.13 m

Emergency staircase
Staircase option with p = 5 kN/m² and a height of
H > 16 m
Exhibition/stage staircase

Staircase
1.50 m

Landing Landing
Landing +2m
1.13 m

+4m
+4m

Landing Staircase Landing

1.50 m
Staircase

Staircase

+2m +/- 0 m
3.00 m

1.13 m 3.00 m 1.13 m

15 15

Staircase
2.50 m

Landing Landing Landing

+6m +2m Staircase +/- 0 m
Staircase

Staircase
3.00 m

Landing
1.13 m

+4m

2.50 m 3.00 m 1.13 m

98 Unless stated otherwise, all dimensions in mm.

 MODEX

8.4 MODEX Compact staircase

1000

2000

2500 (820)
1130
(820) (125)
1130
(125)

Table 8.5 Permissible erection heights and tie spacing

Staircase Load capacity Erection height up to Tie spacing
use
Not covered Covered Every 4 m Uppermost
level
p = 2.0 kN/m²
Site stair- On all flights and
case 32 m1) 28 m1) yes yes
landings

p = 2.0 kN/m²
Staircase 20 m length
58 m2) 48 m2) yes yes
tower (Flights and land-
ings)

Safety note:
WARNING 1) Max. 24 m if there is no tying in the lower scaffold section and
2) Max. 40 m the jack is extended no more than 10 cm.

Unless stated otherwise, all dimensions in mm. 99

Stairs

2000

3000

2000

2500
(820)
1130
(820) (125)
1130
(125)

System dimensions:
Site staircase: 2.50 x 2.50 m
2.50 x 2.26 m
2.50 x 1.64 m
e.g. for ascending to and descending from work areas.

• Landings: every 2.00 m

• Staircase system width: 0.82; 1.13; 1.25 m
• Effective step width: 0.60; 0.91; 1.03 m
• Step depth: 0.21 m
• Step height: 0.25 m
• Steps per flight: 8
• Staircase pitch: 54°
• Steps and landings made of hot-dip galvanised Grids.

Permissible loads:
• -Step: p = 2.0 kN/m²
• -Landing: p = 2.0 kN/m²

100 Unless stated otherwise, all dimensions in mm.

 MODEX

Example of erection of a landing 4 m high

Safety note:
WARNING
Erect the scaffold only on ground capable of supporting the load. When in doubt, use
load-distributing substructures (e.g. planks).

Step 1
Step 1 Set up the Base Jacks (1) and roughly adjust the height. Slide the Starting Pieces over
the Base Jacks. Lay out the footprint using Tube Ledgers (7) and H-diagonals (8). Ensure
that all Tube Ledgers are at the same level and the layout of the footprint is perpendicu-
lar.
Step 2 Fasten the wedges. 8
2

7
2 7 7
7
8
1

)
250
0 (820
1130 )
0
(820
) (125
1130 )
0
(125

1. Base Jacks
2. Starting Piece
7. Tube Ledger
8. H-diagonal 1

Unless stated otherwise, all dimensions in mm. 101

Stairs

Step 2
Step 1 Two Vertical Posts 400 (3),
Step 2 one Vertical Post 200 (5) and, on the opposite side,
Step 3 three Vertical Posts (4) have to be inserted into the Starting Pieces.
Step 4 Repeat the installation of Tube Ledgers (7) and V-diagonals (9). Align the components
and then key the structure. Verify that the V-diagonals are properly positioned and
aligned!
3

3
4

7 2000

7
5

9
9
2000
2

250 )
0 (8200
) 113 )
(8200 (125
0
113 )
0
(125

2. Starting Piece 7. Tube Ledger

3. Vertical Post 400 8. H-diagonal
4. Vertical Post 300 9. V-diagonal
5. Vertical Post 200

Verify that the V-diagonals are properly positioned and aligned!

VISUAL INSPECTION

Step 3
Safety note:
WARNING
Risk of falling!

102 Unless stated otherwise, all dimensions in mm.

 MODEX

Attach Stringers R (10) and L (11) and fasten the wedges. The Grids (12) are used as
steps. Place them on the flat bars on the Stringers and pivot them into place. Secure
the Grids (14) to the Stringer using the Grid Locking Devices (15), using two devices per
Grid. Refer to Section 6.10 on page 74 for exceptions. Insert the Basic Handrail (13)
into the Stringers. Fasten the landing railing (14) to the Basic Handrail, thereby securing
the landing.

14
13
12

12
11

10

7. Tube Ledger 12. Grid

10. Stringer R 200/250 13. Basic Handrail
11. Stringer L 200/250 14. Platform Handrail

Unless stated otherwise, all dimensions in mm. 103

Stairs

Step 4
Continue erection as described above until the desired top landing height is reached.
Stringers R (10) and L (11), Grids (12), Grid Locking Device (15), Basic Handrail (13), Land-
ing Railing (14), V-diagonal (9) and Tube Ledger (7). As the illustration shows, the upper
height-offset landing of the staircase ends with a handrail. The Vertical Post 100 is
always used as the post above the entrance side.
10

15 14

13

12

7. Tube Ledger 13. Basic Handrail

9. V-diagonal 14. Platform Handrail
10. Stringer R 200/250 15. Grid Locking Device
12. Grid

104 Unless stated otherwise, all dimensions in mm.

 MODEX

Step 5
Fasten the Starting Piece for Tube Ledger (16) to the top Tube Ledger. Insert the Verti-
cal Post 100 (17) into the Starting Piece for Tube Ledger. The two Tube Ledgers 168 (18)
secure the top level on the ascent side.

17

18

16

Always comply with the specifications in the Table “Permissible erection heights and tie
spacing” on page 86.
The Tube Ledgers 250 that act as guard rails on the landings are not shown!
Arrangement of V-diagonals (13)
Axis A as shown
Axis C opposite

Unless stated otherwise, all dimensions in mm. 105

Stairs

View View 1 2 3 4 5 6 1 Plug

Axes A and C Axes 1 and 2 2 Eyebolt
3 Scaffold Retainer
1 2 A B C 45 or 140
+ 24 m 4 Rigid coupler 48/48
5 MODEX Vertical Post
Tie level 6 MODEX Tube Ledger

+ 20 m

Tie level

+ 16 m

Axis C
Axis B
Tie level Axis A

+ 12 m
Axis 1
Tie level
2500

+8m Axis 2
Tie level

Scaffold Retainer for layout A + B; refer to page

+4m 107 ff.
Tie level

H-diagonals (14) at + 0.00

+/- 0 m
*) 14

(820) (820)
2500 1130 1130
(1250) (1250)

*) Refer to notes1) and 2) for the table on page 99

Note!
NOTE
Covering with nets and tarpaulins is permissible for the tying and arrangement of diag-
onals shown here!

106 Unless stated otherwise, all dimensions in mm.

 MODEX

A: Site staircase, opposite / staircase tower

°
≤ 60

1025/1130/820

1025/1130/820

B: Site staircase, dogleg stair/staircase tower

°
≤ 60

Unless stated otherwise, all dimensions in mm. 107

Stairs

Note!
NOTE
Covering with nets and tarpaulins is permissible for the tying and arrangement of diag-
onals shown here!

For A and B!
NOTE
Height H: < 24 m for site staircase, < 40 m for staircase tower
Tie spacing: h = 4 m (not covered), h = 2 m (covered)
Maximum extension of Base Jack 10 cm

Maximum scaffold height permissible with additional tying in lower area

Site staircase: permissible H = 32 m

Staircase tower: permissible H =
58 m

Additional

Max. V = 37.3 kN

Tying forces

H H H H H H H H

H H H H H H H H
= = = = = = = =
°
≤ 60 ≤ 60
°

Table 8.6
Tie forces
Not covered: (tie spacing 4 m) Max. H = + 3.60 kN
Max. H = + 1.80 kN
Covered: (tie spacing 2 m) Max. H = 3.58 kN
Max. H = 2.07 kN

108 Unless stated otherwise, all dimensions in mm.

 MODEX

Axes A and C Axis B

V-diagonals 200/250 always in the same direction. V-diagonals 200/250 only below, in the opposite direction of
the staircase.

Guard Rails always in direction of staircase. Guard Rails always in direction of staircase.

Axis A Axis B Axis C

1 2 1 2 1 2
+ 24 m

Tie level

+ 20 m

Tie level

+ 16 m

Tie level

+ 12 m

Tie level

+8m

Tie level

+4m

Tie level

+/- 0 m

2500 2500 2500

Unless stated otherwise, all dimensions in mm. 109

Stairs

Table 8.7 BOM for a MODEX Compact staircase

Staircase system width 0.82 m

Number of flights

26.20

28.20
20.20

22.20

24.20
16.20

18.20
10.20

12.20

14.20
Uppermost landing [m]

6.20

8.20
4.20
Weight
Pos. Part code Description [kg/unit]

1 540575 Base Jack 70/3.8 4.00 6 6 6 6 6 6 6 6 6 6 6 6 6

2 470929 Starting Piece 2.00 6 6 6 6 6 6 6 6 6 6 6 6 6
3 470918 Vertical Post 400 20.20 6 6 12 12 18 18 24 24 30 30 36 36
4 470907 Vertical Post 300 15.30 6 6 6 6 6 6 6 6 6 6 6 6 6
5 470892 Vertical Post 200 10.50 6 6 6 6 6 6 6
6 470870 Vertical Post 100 5.60 1 1 1 1 1 1 1 1 1 1 1 1 1
7 470940 Tube Ledger 250 10.20 11 14 17 20 23 26 29 32 35 38 41 44 47
8 651765 Tube Ledger 168 7.10 2 2 2 2 2 2 2 2 2 2 2 2 2
9 470930 Tube Ledger 82 3.80 21 29 37 45 53 61 69 77 85 93 101 109 117
10 651547 Starting Piece for Tube Ledger 1.60 1 1 1 1 1 1 1 1 1 1 1 1 1
11 588511 V-diagonal 200/82 9.80 4 6 8 10 12 14 16 18 20 22 24 26 28
12 470973 V-diagonal 200/250 13.50 4 6 8 10 12 14 16 18 20 22 24 26 28
13 478763 H-diagonal 250/82 10.40 2 2 2 2 2 2 2 2 2 2 2 2 2
14 651698 Basic Handrail 13.10 4 6 8 10 12 14 16 18 20 22 24 26 28
15 651703 Platform Handrail 3.00 4 6 8 10 12 14 16 18 20 22 24 26 28
16 651694 Stringer L 28.30 2 3 4 5 6 7 8 9 10 11 12 13 14
17 651680 Stringer R 28.30 2 3 4 5 6 7 8 9 10 11 12 13 14
18 467041 Scaffold Retainer 250 9.70 4 8 8 12 12 16 16 20 20 24 24 28 28
19 2525 Swivel Coupler 48/48 1.40 2 4 4 6 6 8 8 10 10 12 12 14 14
20 525690 25 Grid Securing Device 2.00 3 4 5 6 7 8 9 10 11 12 13 14 15
21 2514 Rigid Coupler 48/48 1.20 6 12 12 18 18 24 24 30 30 36 36 42 42
22 651707 Grid 21-60 3.90 26 39 52 65 78 91 104 117 130 143 156 169 182
2,856.60

3,880.90
2,544.50

3,524.80
1,520.20

4,861.20
1,876.30

4,193.00
2,188.40

4,549.10
3,212.70
1,208.10
852.00

Total weight

110 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 8.8 BOM for a MODEX Compact staircase

Staircase system width 1.13 m

Number of flights 1 2 3 4 5 6 7 8 9 10 11

20.20

22.20

24.20
16.20

18.20
10.20

12.20

14.20
Uppermost landing [m]

6.20

8.20
4.20
Weight
Pos. Part code Description [kg/unit]

1 540575 Base Jack 70/3.8 4.00 6 6 6 6 6 6 6 6 6 6 6

2 470929 Starting Piece 2.00 6 6 6 6 6 6 6 6 6 6 6
3 470918 Vertical Post 400 20.20 6 6 12 12 18 18 24 24 30 30
4 470907 Vertical Post 300 15.30 6 6 6 6 6 6 6 6 6 6 6
5 470892 Vertical Post 200 10.50 6 6 6 6 6 6
6 470870 Vertical Post 100 5.60 1 1 1 1 1 1 1 1 1 1 1
7 470940 Tube Ledger 250 10.20 11 14 17 20 23 26 29 32 35 38 41
8 651765 Tube Ledger 168 7.10 2 2 2 2 2 2 2 2 2 2 2
9 475760 Tube Ledger 113 5.00 21 29 37 45 53 61 69 77 85 93 101
10 651547 Starting Piece for Tube Ledger 1.60 1 1 1 1 1 1 1 1 1 1 1
11 557676 V-diagonal 200/113 10.30 4 6 8 10 12 14 16 18 20 22 24
12 470973 V-diagonal 200/250 13.50 4 6 8 10 12 14 16 18 20 22 24
13 478785 H-diagonal 250/113 10.80 2 2 2 2 2 2 2 2 2 2 2
14 651698 Basic Handrail 13.10 4 6 8 10 12 14 16 18 20 22 24
15 651703 Platform Handrail 3.00 4 6 8 10 12 14 16 18 20 22 24
16 651694 Stringer L 28.30 2 3 4 5 6 7 8 9 10 11 12
17 651680 Stringer R 28.30 2 3 4 5 6 7 8 9 10 11 12
18 467041 Scaffold Retainer 250 9.70 4 8 8 12 12 16 16 20 20 24 24
19 2525 Swivel Coupler 48/48 1.40 2 4 4 6 6 8 8 10 10 12 12
20 525690 25 Grid Securing Device 2.00 3 4 5 6 7 8 9 10 11 12 13
21 002514 Rigid Coupler 48/48 1.20 6 12 12 18 18 24 24 30 30 36 36
22 651708 Grid 21-91 5.90 26 39 52 65 78 91 104 117 130 143 156
4,639.00
4,290.30
2,807.50

3,897.60
2,066.10

2,414.80

3,548.90
3,156.20
1,673.40
1,324.70
932.00

Unless stated otherwise, all dimensions in mm. 111

Stairs

Table 8.9 BOM for a MODEX Compact staircase

Staircase system width 1.25 m

Number of flights 1 2 3 4 5 6 7 8 9 10 11

20.20

22.20

24.20
16.20

18.20
10.20

12.20

14.20
6.20

8.20
4.20
Uppermost landing [m]

Weight
Pos. Part code Description [kg/unit]

1 540575 Base Jack 70/3.8 4.00 6 6 6 6 6 6 6 6 6 6 6

2 470929 Starting Piece 2.00 6 6 6 6 6 6 6 6 6 6 6
3 470918 Vertical Post 400 20.20 6 6 12 12 18 18 24 24 30 30
4 470907 Vertical Post 300 15.30 6 6 6 6 6 6 6 6 6 6 6
5 470892 Vertical Post 200 10.50 6 6 6 6 6 6
6 470870 Vertical Post 100 5.60 1 1 1 1 1 1 1 1 1 1 1
7 470940 Tube Ledger 250 10.20 11 14 17 20 23 26 29 32 35 38 41
8 651765 Tube Ledger 168 7.10 2 2 2 2 2 2 2 2 2 2 2
9 484739 Tube Ledger 125 5.50 21 29 37 45 53 61 69 77 85 93 101
10 651547 Starting Piece for Tube Ledger 1.60 1 1 1 1 1 1 1 1 1 1 1
11 651656 V-diagonal 200/125 10.40 4 6 8 10 12 14 16 18 20 22 24
12 470973 V-diagonal 200/250 13.50 4 6 8 10 12 14 16 18 20 22 24
13 651627 H-diagonal 250/125 10.90 2 2 2 2 2 2 2 2 2 2 2
14 651698 Basic Handrail 13.10 4 6 8 10 12 14 16 18 20 22 24
15 651703 Platform Handrail 3.00 4 6 8 10 12 14 16 18 20 22 24
16 651694 Stringer L 28.30 2 3 4 5 6 7 8 9 10 11 12
17 651680 Stringer R 28.30 2 3 4 5 6 7 8 9 10 11 12
18 467063 Scaffold Retainer 350 13.50 2 4 4 6 6 8 8 10 10 12 12
19 467041 Scaffold Retainer 250 9.70 2 4 4 6 6 8 8 10 10 12 12
20 2525 Swivel Coupler 48/48 1.40 2 4 4 6 6 8 8 10 10 12 12
21 525690 25 Grid Securing Device 2.00 3 4 5 6 7 8 9 10 11 12 13
22 2514 Rigid Coupler 48/48 1.20 6 12 12 18 18 24 24 30 30 36 36
23 651709 Grid 21-103 6.80 26 39 52 65 78 91 104 117 130 143 156
2,535.70

4,097.30

4,878.10
2,951.90

3,316.50

4,513.50
1,390.30

3,732.70
1,754.90

2,171.10
974.10

112 Unless stated otherwise, all dimensions in mm.

 MODEX

9 Façade

9.1 General information

Highly efficient and flexible façade scaffolds can be constructed with MODEX scaffold
components. The following pages describe various ways to erect the standard MODEX
façade scaffolds. Proof of the scaffold's structural integrity has already been provided
for this type of erection. The maximum erection height for the individual erection
options is specified as a factor of the covering of the scaffold, the type of façade, the
tying pattern, the load capacity, the bay width, and the location of the first tie. The tying
forces for the various options are also indicated. Refer to Table 9.1 for the specifications
applicable to the various erection options. The required certificates are issued pursuant
to EN 12810 and EN 12811.

Safety note:
WARNING
Always comply with the instructions regarding the use of Lifting Retainers contained in
section 6.10!

Table 9.1 All dimensions in [m]

Covering Façade Tying pattern Load Bay length First tie posi- Max. H
tion
LC 4 L ≤ 2.50 at 4.00 26
1
LC 3 L ≤ 3.00 at 4.00 26
Without LC 4 L ≤ 2.50 at 4.00 38
Closed

2 LC 3 L ≤ 2.50 at 4.00 42
LC 3 L = 3.00 at 4.00 36
LC 4 L ≤ 2.50 at 2.00 58
Tarp 3
LC 3 L = 3.00 at 2.00 52
LC 4 L ≤ 2.50 at 4.00 26
Without 4
LC 3 L = 3.00 at 4.00 26
Open and
closed

LC 4 L ≤ 2.50 at 2.00 42
Tarp 5
LC 3 L = 3.00 at 2.00 40

Unless stated otherwise, all dimensions in mm. 113

Façade

Dimensions in [m]

L
L
L
L
L
L
L
W

9.2 Tying

A1 A2
Py Py Py Py

Px Px Px Px

Short tie V-tie at Coupler

Long tie
every 3rd tie point close to node

V-tie with short ties

Meaning of pictograms

Covered +
Not covered
= Covered or = Closed + LC 4 = Load class 4
not covered open façade

= Bay length L = First tie (no higher = Jack extension

(2.50 m) than 2.00 m) < 0.265 m
length
≤ 2.50 m ≤ 2.00 m (≤ 0.265 m)
114 Unless stated otherwise, all dimensions in mm.
 MODEX

L = 2.50 m
not covered LC 4
2.50 m L = 3.00 m < 0.265
3.00 m LC 3 m
< 4.00 m Steel plank V-diagonal

L [m] 2.50 3.00

LC 4 3
H [m] 261) 261)
282) 262)

Side protection
consisting of:
1) 2no. Tube Ledg-

ers and Toe Board

2) Guard Rail, Tube

Ledger and Toe

Board

0.00

Hand Rail L L Base Jack 45/3.8 ≤ 300

Knee Rail d ≤ 26.5 cm 820
Transom 82U 1130
Toe Board 15 Transom 113U
Tie point: A1 or A2
Py Tube Ledger Table 9.2
Px Exterior
Bearing forces for scaffolds that are not covered
Scaffold Retainer Base point
Scaffold Piz Paz
A1
Retainer [kN] [kN]
Tie point Px [kN] Py [kN]
Without Stage
Py Py Py Bracket
Px Px
A1 ± 0.42 ± 2.08
90° 10.75 15.92
Scaffold V-tie in
A2 every ± 1.04 ± 1.04
Retainer
A2 third bay Where
16.13 23.88
Piz Paz Short bridged
0 ± 2.08
tie
Unless stated otherwise, all dimensions in mm. 115
Façade

L = 2.50 m
not covered LC 4
2.50 m L = 3.00 m < 0.265
3.00 m LC 3 m Steel plank V-diagonal
< 4.00 m

L [m] 2.50 2.50 3.00

LC 3 4 3
H [m] 421) 381) 361)

Side protection
consisting of:
1) 2no. Tube Ledg-

ers and Toe Board

0.00

Guard Rail Base Jack 45/3.8 < 300 820

L L
Knee Rail d < 26.5 cm 1130
Transom 82U
Toe Board 15 Transom 113U
Py Tie point: A1 or A2
Tube Ledger
Px Table 9.3
Exterior
Bearing forces for scaffolds that are not covered
Scaffold Scaffold Retainer Base point
A1
Retainer Piz [kN] Paz [kN]
Tie point Px [kN] Py [kN] Without Stage
Py Py Bracket
Py
Px Px A1 ± 0.56 ± 0.54
8.30 15.93
90°
Scaffold V-tie
A2 in every ± 0.37 ± 0.37
Retainer
A2 3rd bay When
12.45 23.90
Short bridged
Piz Paz 0 ± 0.54
tie

116 Unless stated otherwise, all dimensions in mm.

 MODEX

L = 2.50 m
not covered LC 4
2.50 m L = 3.00 m < 0.265
3.00 m LC 3 m Steel plank V-diagonal
< 4.00 m

L [m] 2.50 3.00

LC 4 3
H [m] 24 1) 24 1)

Side protection
consisting of:
1) 2no. Tube Ledg-

ers and Toe Board

0.00

Base Jack 45/3.8

Guard Rail L L < 300 820
d < 26.5 cm
Knee Rail Transom 82U
1130
Toe Board 15 Transom 113U Tie point: A1 or A2
Py
Px Tube Ledger Table 9.4
Exterior Bearing forces for scaffolds that are not covered
Scaffold Scaffold Retainer Base point
A1
Retainer Paz
Piz [kN]
[kN]
Tie point Px [kN] Py [kN]
with Stage
Py Py Py Bracket
Px Px
90° A1 ± 0.42 ± 2.08
19.45 16.09
Scaffold V-tie
A2
Retainer in every ± 1.04 ± 1.04
A2 3rd bay Where
26.90 23.42
Piz Paz Short bridged
0 ± 2.08
tie
Unless stated otherwise, all dimensions in mm. 117
Façade

L = 2.50 m
Tarp LC 4
2.50 m L = 3.00 m < 0.265
3.00 m LC 3 m
< 2,00 m Steel plank V-diagonal

L [m] 2.50 3.00

LC 4 3
H [m] 581) 521)
602) 562)

Side protection
consisting of:
1) 2no. Tube Ledg-

ers and Toe Board Tarp

2) Guard Rail, Tube

Ledger and Toe

Board

0.00

Base Jack 45/3.8

Guard Rail < 300 820
L L d < 26.5 cm 1130
Knee Rail Transom 82U
Toe Board 15 Py Transom 113U Tie point: A1 or A2
Px Tube Ledger Table 9.5
Exterior
Bearing forces for scaffolds that are not covered
Scaffold
A1 Scaffold Retainer Base point
Retainer
Piz [kN] Paz [kN]
Tie point Px [kN] Py [kN] Without Stage
Py Py Py Bracket
Px Px
90°
A1 ± 1.17 ± 7.38
17.43 28.45
Scaffold V-tie
A2
Retainer in every ± 3.70 ± 3.70
A2 3rd bay Where
17.13 28.45
Piz Paz Short bridged
0 ± 7.38
tie

118 Unless stated otherwise, all dimensions in mm.

 MODEX

L = 2.50 m
NOTE
Tarp LC 4
2.50 m L = 3.00 m < 0.265 Explanation on page 114!
3.00 m LC 3 m
< 2.00 m Steel plank V-diagonal

L [m] 2.50 3.00

LC 4 3
H [m] 42 1) 40 1)

Side protection
consisting of:
1) 2no. Tube Ledg-

ers and Toe Board

Tarp

0.00

Base Jack 45/3.8

Guard Rail L L < 300 820
d < 26.5 cm 1130
Knee Rail Transom 82U
Toe Board 15 Transom 113U Tie point: A1 or A2
Py Tube Ledger Table 9.6
Px
Exterior Bearing forces for scaffolds that are not covered
Scaffold Retainer Base point
Scaffold A1
Retainer Piz [kN] Paz [kN]
Tie point Px [kN] Py [kN] Without Stage
Bracket
Py Py Py
Px Px A1 ± 1.17 ± 7.38
26.90 23.42
90°
V-tie
Scaffold Retainer A2 in every ± 3.70 ± 3.70
A2 3rd Where
26.90 23.42
Short bridged
Piz Paz 0 ± 7.38
tie
Unless stated otherwise, all dimensions in mm. 119
Façade

9.3 Pedestrian passage

Diagonal

Transom 150U

Tube Ledger 150

2.50 m

Diagonal Diagonal

0.00 m

Table 9.7
Permissible height H [m]

Bay length 2.50 m LC 3 Bay length 2.50 m LC 4 Bay length 3.00 m LC 3

Scaffold not Pedestrian passage 32 28 26
covered Lattice Girder 42 38 36
Scaffold Pedestrian passage 30 30 30
covered Lattice Girder 30 30 24
Scaffold cov- Pedestrian passage 16 14 16
ered, with Stage
Bracket Lattice Girder 18 18 14

Diagonal

Plank Transom 150U

Tube Ledger 150

2.50 m

Diagonal
Diagonal

0.00 m

120 Unless stated otherwise, all dimensions in mm.

 MODEX

9.4 Bridging at H = 4 m
Note!
NOTE
Heights are indicated on page 120!

Safety note:
WARNING
Whenever sections are bridged, ties have to be placed up to eight meters high at the
edges and in the centre of the bridged section. These should always be V-ties.

Pi Pa
P P P P P

V-diagonal

H-diagonal
Upper stiffening
chord with “a”

MODEX Lattice Girder

Ties as speci-
fied by erection 1.5 P 1.5 Pi 1.5 Pa
1.5 P
instructions 820
L L L L = 2.50 m
1130

3.00 m
When H = 8, V-ties should be Tube Ledgers interior and
used to anchor this section. exterior, V-diagonals interior
and exterior + H-diagonal

Stiffening “a” in upper chord:

L = 2.50 m: a = 2.50 m
L = 3.00 m: a = 3.00 m

Unless stated otherwise, all dimensions in mm. 121

Façade

2.50 2.50 2.50 2.50

V-diagonal

H-diagonal

Tube Ledgers interior and

exterior, V-diagonals interior and
exterior + H-diagonal

When H = 8, ties type “a” should

be used to anchor this section.

2.50 2.50 2.50 2.50

V-diagonal

H-diagonal

System Lattice
Girder Use availa-
ble bolts and
spring pins to
connect and
secure.

Up to H = 8, V-ties should be
used to anchor this section.

Tube Ledgers interior and exterior,

V-diagonals interior and exterior
+ H-diagonal

Note!
NOTE
Heights are indicated on page 120!

122 Unless stated otherwise, all dimensions in mm.

 MODEX

9.5 Stage Brackets

The working platform of the MODEX scaffold can be enlarged by 32 cm or even by
64 cm, (the entire width of the system) by using Stage Brackets.

Stage Bracket 32 A
Install Stage Brackets by simply inserting the joint connector into the MODEX Rosette.
Then insert the wedge, attached to the joint connector, into the opening on the MODEX
Rosette. Finally, drive the pins top down into the respective opening until rebound is
felt.

Safety note:
WARNING
Risk of falling!

Lifting Retainers secure the planks placed onto the Stage Bracket (Refer to the notes
in Section 6.10). A Vertical Post 100 can be inserted into the tubular joint of the Stage
Bracket to serve as a railing post.

7 2
6 4
5
2

Safety note:
WARNING
Always use a Bolt M12x75 with nut or a Ø 12 Frame Pin to secure the Vertical Post 100
to the Stage Bracket 32 A.

1. Vertical Post 5. Bolt M12x75 (with nut)

2. Stage Bracket 82 A 6. Scaffold Retainer
3. Vertical Post 100 7. Lifting Retainer
4. Plank

Unless stated otherwise, all dimensions in mm. 123

Façade

Stage Bracket 82 A
Install Stage Brackets by inserting the joint connector into the MODEX Rosette at
the desired plank level and inserting the lower hook simultaneously into the MODEX
Rosette below. Then insert the wedge, attached to the joint connector, into the opening
on the MODEX Rosette. Finally, drive the pins top down into the respective opening
until rebound is felt.
Lifting Retainers secure the planks placed onto the Stage Bracket and the planks on the
scaffolding (Refer to the notes in Section 6.10). A Vertical Post 100 can be inserted into
the tubular joint of the Stage Bracket to serve as a side protection post.

5
2

4
5
2

1. Vertical Post
2. Stage Bracket 82 A 1
3. Vertical Post 100
4. Plank
5. Bolt M12x75 (with nut)
6. Scaffold Retainer
7. Lifting Retainer

Safety note:
WARNING
Risk of falling!

Safety note:
WARNING
Always use a Bolt M12x75 with nut or a Ø 12 Frame Pin to secure the Vertical Post 100
to the Stage Bracket 32 A!

124 Unless stated otherwise, all dimensions in mm.

 MODEX

9.6 Use as protective scaffold

When the scaffold is used as a protective scaffold, the vertical distance between the
edge of the building and the working platform may not exceed 2.00 m. And the dis-
tance b1 between the edge of the building and interior side of the side protection must
be at least 0.90 m. When used as a protective scaffold, always comply with the applica-
ble regulations pertaining to the occupational health and safety.

Safety note:
WARNING
Use a Bolt M12x75 with nut or a Ø 12 Frame Pin to secure the Vertical Post 100!

With Stage Bracket 32 A on the exterior

Use Lifting Retainers to secure the planks. Connect the Stage Bracket 32 A to the
respective Rosette of the Vertical Post at plank level, then place the planks. When it is
needed, the longitudinal side protection is comprised of a Vertical Post 100, Tube Ledg-
ers and Toe Boards. The end of the scaffold is secured by two Tube Ledgers with a
Steel Toe Board Trans. Close the gap in the side protection with two 0.50 m tubes, with
two couplers each.

7 3

6
5

4
5
2 2
1

1. Vertical Post 6. Steel Plank Trans

2. Stage Bracket 32 A 7. Scaffold tube
3. Vertical Post 100 8. Lifting Retainer
4. Scaffold Retainer 9. Bolt M12x75 (with nut)
5. Steel Plank

Unless stated otherwise, all dimensions in mm. 125

Façade

b1 > 900

< 2000

WARNING
820
Safety note:
1130 450
Risk of falling!
1270
1580
< 300

With Stage Bracket 32 A on the interior and exterior

Use a Stage Bracket 32 A on both sides to increase the width of the top platform by 146
cm or 177 cm.
7
8 3
b1 > 900
7

5
< 2000
6

4 2

Stage Bracket
32 A
1

450 820 450

1130

1720
2030
< 300

1. Vertical Post 5. Steel Plank

2. Stage Bracket 32 A 6. Steel Plank Trans
3. Vertical Post 100 7. Scaffold tube
4. Scaffold Retainer

126 Unless stated otherwise, all dimensions in mm.

 MODEX

Safety note:
WARNING
Use a Bolt M12x75 with nut or a Ø 12 Frame Pin to secure the Vertical Post 100!

Safety note:
WARNING
Risk of falling!

Without Stage Bracket on the interior and exterior

Use Lifting Retainers to secure the planks. When it is needed, the longitudinal side pro-
tection is comprised of a Vertical Post 100, Tube Ledgers and Toe Boards. The end of
the scaffold is secured by two Tube Ledgers with a Steel Toe Board Trans.

b1 > 900

5
1

4 < 2000

2 3

V-diagonal

1130
< 300

1. Vertical Post 4. Steel Plank Trans

2. Scaffold Retainer 8. Lifting Retainer
3. Steel Plank

Safety note:
WARNING
If the edge of the building has an overhang, the distance b1 between

the edge of the building and the interior side of the side protection must be at least
0.90 m.

Unless stated otherwise, all dimensions in mm. 127

Façade

9.7 Protective roof scaffold with safety net

When using the MODEX scaffold as a protective roof scaffold, the vertical distance
between the eaves and the uppermost platform may not exceed 1.50 m. And the distance
b1 between the eaves and the interior side of the side protection must be at least 0.70 m.
The protective wall has to protrude beyond the eaves by at least h1 = 1.50 m - b1 [specified
in m]. Comply with regulations on occupational health and safety when using the scaffold
as a protective roof scaffold. Safety nets may be used with the protective roof scaffold.
Bay lengths up to 3.0 m can be achieved when safety nets are used. Connect three Tube
Ledgers to the top, middle and bottom MODEX Rosette of the Vertical Post to then attach
the safety nets. Install a Toe Board between the Tube Ledger and the plank to close the
gap. Safety nets with a maximum mesh size of 100 mm have to fulfil the requirements of
EN 1263, Parts 1 and 2, “Safety nets; safety requirements, test methods.” Thread the safety
net onto the upper and lower guard rail, one loop at a time.

Not widening the scaffold

Secure the top level of the scaffold by attaching side protection consisting of a 2.00 m
high wall made of a MODEX Post with three Tube Ledgers and a safety net attached to it.
Secure the ends of the scaffold with two Tube Ledgers and a Toe Board 82 or 113 Trans.
Tie the scaffold completely at the top level and next-lower level.

Safety note:
WARNING
Risk of falling!

128 Unless stated otherwise, all dimensions in mm.

 MODEX

b1 ≥ 700
LC 3
L ≤ 3.00 m Safety nets per EN 1263
SP 8
2
7

1 2000

Max. 1500
7

6 V-diagonal
4
3
With and without covering
5
NOTE
Note!
The last butt joint of the
Vertical Posts should
be here.

V-diagonal
7 4
820
< 300

Scaffold
Covering Façade height Standard tying:
H - Without covering and
with nets, 4.00 m
Without 44.0 m
continuous, V-diagonals in
lowest frame.
With net 44.0 m - With tarp, 2.00 m
8
continuous
7
With
1 52.0 m
tarp

1. Vertical Post 5. Steel Plank Trans

2. Vertical Post 300 6. Lifting Retainer
3. Scaffold Retainer 7. Safety net
4. Steel Plank 8. Tube Ledger

Unless stated otherwise, all dimensions in mm. 129

Façade

With Stage Bracket 32 A on the interior

Because the eaves protrude beyond the edge of the building, the uppermost platform
has to be widened in order to maintain the minimum distance of 70 cm between the
eaves and the protective wall. Use the Stage Bracket 32 A to extend the uppermost
platform to be able to accommodate overhangs up to 118 cm. Install the Stage Bracket
facing the building wall to increase the platform width to 158 cm. Install a protective
wall, 2.00 m high at the uppermost scaffold deck to serve as side protection. The wall is
comprised of a MODEX Post to which three Tube Ledgers with safety nets are attached.
Secure the ends of the scaffold with two Tube Ledgers and a Toe Board 113 Trans.
Secure the end of the scaffold with two Tube Ledgers, a Steel Toe Board 113 and two
tubes 50 with one coupler1) each. Tie the scaffold completely at the top level and next-
lower level.

LC 3 8
L < 3.00 m 2
SP 7

7 4
8

6
3 43

5
8
7
1

130 Unless stated otherwise, all dimensions in mm.

 MODEX

Safety nets per EN

b1 ≥ 700 1263
Scaffold
Covering Façade height
H

Without 44.0 m
2000
h ≤ 1500
With net 44.0 m

H With
52.0 m
tarp

V-diagonal
Standard tying:
With and without covering - Without cover and
with nets, 4.00 m
continuous, V-diagonals in
NOTE
lowest frame.
Note! - With tarp, 2.00 m
The last butt joint of the continuous
Vertical Posts should be
here.
V-diagonal
820
450 1130
≤ 300

Safety note:
WARNING
Risk of falling!

1) Use only couplers that comply with EN 74-1.

With Stage Bracket 82 A on the exterior

When the overhang (eaves) is substantial, the scaffold may need to be widened to
maintain the minimum distance dictated by DIN 4420. Use the Stage Bracket 82 A to
extend the uppermost platform to be able to accommodate overhangs up to 155 cm.
Set up the 2.00 m high protective wall as described above. Use Lifting Retainers to hold
the planks on the uppermost level in place. Side protection at the end of the scaffold is
made up of four Tube Ledgers, one Steep Toe Board 113 and one Steel Toe Board 82.
In the roof protection area, tie the scaffold at the insertion and support points of the
Stage Bracket.

Safety note:
WARNING
Risk of falling!

Note!
NOTE
Rotate the Vario Attachment Plate 45°. (Refer to Detail, top view)!

Unless stated otherwise, all dimensions in mm. 131

Façade

LC 3
5
L < 3.00 m 6 V-diagonal
7
SP
7

V-diagonal made
of scaffold tube
and couplers
4

3
6
2 10
7
11 3
1
9

5 8

Top view
3
7
7
10

°
45
5 9

1. Vertical Post 7. Tube Ledger

2. Scaffold Retainer 8. Stage Bracket 82 A
3. Steel Plank / Toe Board 9. Vario Attachment Plate
4. Steel Plank Trans 10. Bolt M12x75 (with nut)
5. Lifting Retainer 113 11. Transom 82U
6. Vertical Post 400

132 Unless stated otherwise, all dimensions in mm.

 MODEX

1550 b1 ≥ 700

Safety nets per EN 1263 Scaffold

Covering Façade height
H

Without 28.0 m

With net 28.0 m

2000

h ≤ 1500 With
44.0 m
tarp
H
Standard tying:
- Without covering and
V-diagonal with nets, 4.00 m
continuous, V-diagonals in
lowest frame.
- With tarp, 2.00 m
continuous
With and without covering

820
1130 820
≤ 300

Unless stated otherwise, all dimensions in mm. 133

Façade

9.8 Use as protective roof

A protective roof can be installed on a MODEX scaffold at a height greater than 4.00 m
to protect from falling objects.
The protective roof is not a working platform and must be separated from the scaf-
fold. Connect the Transom 13/12.6 U to the Vertical Post and use a V-diagonal 200/113
to support it. The Vertical Post 200 connects the V-diagonal 200/113 to the Transom
113/12.6 U and, along with the Steel Toe Board, forms the side protection. Use Lifting
Retainers to secure the planks. In the protective area, tie the scaffold at the insertion
and support points.

LC 3 V-diagonal
L < 3.00 m
SP

1
7

4
3

2 6

1. Vertical Post 6. Vertical Post 200

2. Scaffold Retainer 7. Tube Ledger
3. Steel Plank 8. V-diagonal 200/150
4. Steel Plank Trans 9. Transom 113/12.6 U
5. Lifting Retainer

134 Unless stated otherwise, all dimensions in mm.

 MODEX

V-diagonal 1130
Scaffold
Covering Façade height
1 H
7
44.0 m
Without
42.0 m
4 5 600
+ 4.00 m

With net 44.0 m

2 9
6
With tarp 50.0 m

8
Standard tying:
- Without covering and
with nets, 4.00 m
2 With and without covering
continuous, V-diagonals in
lowest frame.
V-diagonal - With tarp, 2.00 m
continuous
820

Safety note:
WARNING
Risk of falling!

Unless stated otherwise, all dimensions in mm. 135

Industrial scaffolds

10 Industrial scaffolds

10.1 General information

The MODEX scaffold system is particularly well suited to the erection of birdcage scaf-
folds. And MODEX is ideal for industrial purposes. The following pages describe var-
ious ways to erect the standard MODEX scaffold for industrial purposes. Proof of the
scaffold's structural integrity has already been provided for this type of erection.
The maximum erection height for the individual erection options is specified as a factor
of the erection type, the load capacity and the bay length. The tying forces for the vari-
ous ways in which the scaffold can be anchored are also indicated.
Refer to Table 10.1 for the specifications applicable to the various erection options. Proof
as required pursuant to EN 12810 and EN 12811 is available on site.

Safety note:
WARNING
Always comply with the instructions regarding the use of Lifting Retainers contained in
section 6.10!

Table 10.1 (All dimensions in [m])

Bay length
Erection option Load Special features Hmax
Bay width

Free-standing tower scaffold

 LC 3 L ≤ 2.50/2.50 Indoors 12
(10.2)
 LC 3 L ≤ 2.50/2.50 Outdoors 8

 LC 3 L ≤ 2.50/a k ≤ 2.50 8
Free-standing tower scaffolds
with cantilevers (10.3)
 LC 3 L ≤ 2.50/a k ≤ 0.82 8

 LC 3 L ≤ 2.50/a 62
Tower scaffold fixed at head
(10.4) LC 3 L ≤ 2.50/a 48

LC 3 L ≤ 2.50/a 43

 LC 3 L ≤ 2.50/a Commercially available 4

Scaffold towers bridged with
lattice girders (10.5)
 LC 3 L ≤ 2.50/a System-oriented 4

 LC 3 L ≤ 2.50 Indoors 12
Birdcage scaffold (10.6)
 LC 3 L ≤ 2.50 Outdoors 8

a = bay width
k = cantilever length

Safety note:
WARNING
Individual installation conditions should be examined separately!

136 Unless stated otherwise, all dimensions in mm.

 MODEX

10.2 Free-standing tower scaffolds 

Working platform is WARNING

 Tube Ledger A always at the top scaffold View B
Warning!
level!
Once you have reached
H-diagonal the working platform,
Toe Board 2500/2500 install the missing Toe
1000
Board and leave it in place
while working on the
a a platform. Remove the Toe
Board to be able to open
the hatch. 2000
W

Vertical Post
Ladder 200 A V-diagonal
2000
Intermediate rail
on Tube Ledger
8000

V-diagonal
Transom U
2000

b b

H-diagonal 2000
Starting Piece 250/250
Base Jack 45/3.8
265

2500 2500
View A Cross-section a – a
Steel Plank 250/32 Steel Plank S 250/18

Alternatively without
Bearing Ledger
intermediate rail, but
access bay covered with
Passage Ledger steel planks.
82/113

Passage Lid
H-diagonal Intermediate rail for interior ladder
Steel Plank 150/32 250/250 = Tube Ledger 48.3 x 3000 and
rigid coupler
Cross-section b – b

Indoors

2500 Max. post load = 8.00 kN

H-diagonal 250/250
LC 3
p = 2.00 kN/m²

Unless stated otherwise, all dimensions in mm. 137

Industrial scaffolds

10.3 Free-standing tower scaffolds 

WARNING
 A
Working platform is
Warning!
Tube Ledger Always at the top scaffold View B
level! Once you have reached the
working platform, install the
H-diagonal missing Toe Board and leave
Toe Board 250/250 it in place while working on
1000
the platform. Remove the Toe
Board to be able to open the
a a hatch.
2000
W

Vertical Post
Ladder 200 A V-diagonal
Intermediate rail 2000
on Tube Ledger 12000

V-diagonal H-diagonal
250/250
Transom U
2000

b b

2000
H-diagonal
Starting Piece 250/250
Base Jack 45/3.8
265

2500 2500
View A Cross-section a – a
Steel Plank 250/32 Steel Plank S 250/18

Alternatively without
Bearing Ledger intermediate rail, but
access bay covered with
steel planks.
Passage Ledger
82/113

Passage Lid
H-diagonal Intermediate rail for interior ladder
Steel Plank 150/32 = Tube Ledger 48.3 x 3000 and ...
250/250
Cross-section
b–b H-diagonal 250/250 Outdoors

Ballast = 22.5 kN
Ballast

Ballast

2500 Distribute ballast Max. post load = 8.00 kN

evenly cross planks.
LC 3
p = 2.00 kN/m²
138 Unless stated otherwise, all dimensions in mm.
 MODEX

10.4 Free-standing tower scaffolds with cantilever 


WARNING Tube Ledger Toe Board
H-diagonal
Warning!
Once you have reached
the working platform,
install the missing Toe
Board and leave it in place
while working on the
platform. Remove the Toe
Board to be able to open
the hatch
1000

V-diagonal

H-diagonal

Transom U
Ladder 200 A

6000

Passage Lid 70/100

Bearing Ledger

Starting Piece
Bal
Bal last
last
Base Jack 45/3.8
k gth
r len
ileve
H-diagonal Cant

250 a h
0 LC 3
widt
Bay p = 2.00 kN/m²

Unless stated otherwise, all dimensions in mm. 139

Industrial scaffolds

10.5 Free-standing tower scaffolds with cantilever 

WARNING
 Warning!
Tube Ledger
Once you have reached
the working platform, H-diagonal
Toe Board
install the missing Toe
Board and leave it in place
while working on the
platform. Remove the Toe
Board to be able to open
the hatch.

1000

Stage Bracket
32 A; 82 A

V-diagonal

Steel Plank 250/32

Transom U

6000
Steel Plank S 250/18

Ladder 200 A

Passage Lid 70/100

Bearing Ledger

Bal
last
Bal Starting Piece
last

Base Jack 45/3.8

H-diagonal k
r
ileve
C t th
a n
250 leng
0 a h LC 3
a y widt
B p = 2.00 kN/m²

140 Unless stated otherwise, all dimensions in mm.

 MODEX

10.6 Free-standing tower scaffolds with cantilever and ballast

Ballast [kN]
Max. permissible
cantilever length
Bay length L = 2.50 m

a [m] k [m] Outdoors1) Indoors2) kmax [m]

0.45 27.57 0.00
1.50 0.82
0.82 28.84 0.00
0.45 17.46 0.00
0.82 18.41 0.00
2.00 1.50
1.13 19.84 0.00
1.50 22.14 1.42
0.45 10.98 0.00
0.82 11.75 0.00
1.13 12.89 0.00
2.50 2.50
1.50 14.73 0.00
2.00 17.52 4.89
2.50 22.41 13.49

a = bay width k = cantilever length

Max. bearing force P = 21.50 kN

Safety note:
WARNING 1) Max. jack extension 20.0 cm 2) Max. jack extension 26.5 cm

Unless stated otherwise, all dimensions in mm. 141

Industrial scaffolds

10.7 Tower scaffolds fixed at head 

A View B

 Tube Ledger

Toe Board H-diagonal

1000

WARNING
W
Warning!
One working platform
at highest level.
a a One platform at
any other level
V-diagonal
H-diagonal
Ladder 200 A V-diagonal

Vertical Post 10000

WARNING
Warning!
Ties every 10 m and at top
H = 43.00 m, 48.00 m, 62.00 m

V-diagonal level

Intermediate rail on H-diagonal

tube ledger
2000 WARNING
Warning!
b b H-diagonals at every
anchor point
2000

Transom U 10000 Max. permissible scaffold

2000 height
a [m] H [m]
1.50 62.00
2.00 48.00
2000 2.50 43.00

2000
LC 3
Starting Piece H-diagonal p = 2.00 kN/m²

Base Jack 45/3.8

a 2.50

142 Unless stated otherwise, all dimensions in mm.

 MODEX

View A Cross-section b – b

a = 1500; 2000; 2500
Steel Plank S 250/18 Steel Plank 250/32

2500

Intermediate rail for interior ladder Passage Lid Bearing Ledger Passage Ledger 82/113
= tube Ø 48.3 x 3000 with ...
Cross-section a – a Structure to which scaffold is tied Alternatively without intermedi-
ate rail, but access bay covered
with steel planks.
2 P_l 2 P_l 2 P_l
2 P= 2 P_l 2 P_l

Scaffold Retainer (double)

View C
rs
ple
l c 3.2
ou
an be Ø onal
wi 48 x

< 150
Tu diag

ve
H-

ds

< 150

Maximum bearing forces per tying point

P_l = 2.18 kN
P= = 1.75 kN
1500 >1500 < 2500
Maximum bearing force at
base point P = 25.71 kN

The tying pattern shown here is the worst-possible case: Tying on the narrow side.
Depending on the local conditions, ties on the longitudinal sides l = 2.50 m result in
lower bearing forces.

Unless stated otherwise, all dimensions in mm. 143

Industrial scaffolds

10.8 Scaffold towers bridged with MODEX Lattice Girders 

 A Vertical Post 100

Tube Ledger
Starting Piece
for Lattice
B Tube Ledger Girder

Toe Board 1000

Vertical Post

a a
2000
Intermediate rail
made of scaffold V-diagonal made
tube and couplers of scaffold tube
and couplers
b b
MODEX Lattice Girder
Ladder 200 A V-diagonal
2000
Starting Piece
Base Jack 45/3.8 Ballast
Ballast
d
Transom U
a a
1050; 2000 4000; 5000; 6000; 7050 1500; 2000

Transom
Steel Plank 250/32 Steel Plank S 250/18 250U Transom
250U
Bearing Ledger

Steel Plank 150/32

Passage Ledger
82/113
Passage Lid 2500

H-diagonals Plank Retainer

a b

LC 3
p = 2.00 kN/m²

144 Unless stated otherwise, all dimensions in mm.

 MODEX

View B Cross-section a – a
Intermediate rail
for interior ladder

1000
NOTE
Note!
Alternatively without inter-
mediate rail, but access
bay covered with steel
2000 planks.

WARNING
2000 Warning!
Distribute ballast evenly
Ballast
across steel planks.

2500
d
2500
Ballast
Cross-section b – b

Lattice Girder 6.00 m d = 20 cm

Lattice Girder 7.50 m d = 10 cm a=

1500; 2000

Table 10.3 All dimensions in [m]

Outdoor use
Ballast [kN] per tower
Bay length = 2.50 m
Scaffold width a [m] Lattice Girder b Ballast
4.00 2.00 9.47
5.00 2.50 11.78
1.50
6.00 3.00 13.90
7.50 2.50 17.09
4.00 2.00 10.50
5.00 2.50 12.81
2.00
6.00 3.00 14.95
7.50 2.50 18.12
Distribute the ballast evenly across the planks.
No ballast is needed when the scaffold is used indoors.
B = Spacing of stiffeners at upper chord of Lattice Girder

Unless stated otherwise, all dimensions in mm. 145

Industrial scaffolds

10.9 Scaffold towers bridged with commercially available lattice girders 

A
 Use rigid coupler to fasten side protection
with Tube Ledger Ø 48.3 x 3.2 to Lattice
Girder and Vertical Posts

B Tube Ledger

Toe Board 1000

Vertical Post

a a 2000

Intermediate rail V-diagonals

made of scaffold made
tube and couplers of scaffold tube
b b and couplers
Ladder 200 A V-diagonal
Use rigid couplers to fasten com- 2000
Starting Piece mercially available lattice girders
Ballast Ballast
Base Jack 45/3.8 to Vertical Posts of MODEX scaf-
fold towers d
Transom U
a a
1500; 2000 4000; 5000; 6000; 7500 1500; 2000

Steel Plank 250/32 Steel Plank S 250/18 Deck bearing add-on Plank Retainer
profile
Bearing Ledger

Steel Plank 150/32

Passage Ledger
82/113
2500
Passage Lid

a b H-diagonal

LC 3
p = 2.00 kN/m²

146 Unless stated otherwise, all dimensions in mm.

 MODEX

View B Cross-section a – a
 Intermediate rail
for interior ladder

1000 NOTE
Note!
Alternatively without inter-
mediate rail, but access
bay covered with steel
2000 planks.

Cross-section b – b
WARNING
2000 Warning!
Ballast Distribute ballast evenly
across steel planks.

2500
d
Ballast
2500

Lattice Girder 6.00 m d = 20 cm

Lattice Girder 7.50 m d = 10 cm a

Table 10.4 All dimensions in [m]

Outdoor use
Ballast [kN] per tower
Bay length = 2.50 m
Scaffold width
Lattice Girder b Ballast
a [m]
4.00 2.00 9.47
5.00 2.50 11.78
1.50
6.00 3.00 13.90
7.50 1.50 17.09
4.00 2.00 10.50
5.00 2.50 12.81
2.00
6.00 3.00 14.95
7.50 1.50 18.12
Distribute the ballast evenly across the planks. No ballast is needed
when the scaffold is used indoors.
Max. post load P = 21.60 kN
B = Spacing of stiffeners at upper chord of Latice Girder

Unless stated otherwise, all dimensions in mm. 147

Industrial scaffolds

10.10 Birdcage scaffolds  + 

Safety note:
WARNING
Once you have reached the working platform, install the missing Toe Board and leave
it in place while working on the platform. Remove the Toe Board to be able to open the
hatch (Passage Lid).

View A View B

A
Tube Ledger

Toe Board
H-diag.
12 m
a a

Intermediate rail
made of scaffold H-diag.
tube and couplers
B
Vertical Post
V-diagonal
Transom U
2000

Ladder 200 A H-diag.

b b

2000
Starting Piece
H-diag.
Base Jack
45/3.8
2500 2500 2500 2500

Plank Retainer

Steel Plank S 250/18

Steel Plank
250/32
Steel Plank
S 250/18
WARNING
Bearing Ledger Safety note:
Steel Plank Use only indoors
150/32 Plank Retainer Only the top level may be used as a
Passage Ledg- working platform.
er 82/113
Passage lid
Live load distributed over max. area
of 6 m²

Max. post load = 23.00 kN

LC 3
p = 2.00 kN/m²

Safety note:
WARNING
Use only indoors.

148 Unless stated otherwise, all dimensions in mm.

 MODEX

Cross-section a – a

Tube Ledger

nal al
a go go
n
Intermediate rail for interi- di di
a
or ladder H- H-

NOTE
Note!
Alternatively without inter- Transom U
mediate rail, but access bay
covered with steel planks. n al
a go
di
H-

Plank Retainer

Cross-section b – b

Tube Ledger

l
ona n al
ag go
di di
a
H- H-

5000

Transom U
Steel plank 250/32 l
for interior ladder o na
ag
di
H-

5000

Unless stated otherwise, all dimensions in mm. 149

Industrial scaffolds


WARNING
Warning!
Once you have reached the work-
ing platform, install the missing Toe
View A Board and leave it in place while View B
working on the platform. Remove
Tube Ledger A the Toe Board to be able to open the
Passage Lid.

H-diag.
Toe Board
a a

B 2000
H-diag.
V-diagonal
Ladder 200 A
Intermediate rail 2000
made of tubes and H-diag.
couplers
Vertical Post
2000
Transom U H-diag.

b b

2000
H-diag.
Starting Piece

Base Jack 45/3.8

2500 2500
2500 2500
Plank Retainer

Steel Plank Steel Plank S 250/18

250/32
Steel Plank S
250/18 WARNING
Bearing Ledger
Warning!
Steel Plank Outdoor use:
150/32 Plank Retainer Only the top level may be
Passage Ledger
82/113 used as a working platform.
Passage lid

Live load distributed over max.

area of 6 m²

Max. post load = 8.00 kN

LC 3
p = 2.00 kN/m²

150 Unless stated otherwise, all dimensions in mm.

 MODEX

Cross-section a – a

WARNING Tube Ledger
Warning!
Outdoor
use only.

al

al
n
go

n
Intermediate rail for interior

go
ia

ia
-d
ladder

-d
H

H
NOTE
Note!
Alternatively without inter-
Transom U
mediate rail, but access bay
covered with steel planks.

aln
go
ia
-d
H
Plank Retainer

Cross-section b – b

Tube Ledger
l
na

l
na
go

go
ia

ia
-d

-d
H

5000

Transom U
Steel Plank 250/32
l
na

for interior ladder

go
ia
-d
H

5000

Unless stated otherwise, all dimensions in mm. 151

Industrial scaffolds

10.11 Reinforcement scaffolds

Table 10.5
Type Interior side protection Height Length Width Load capacity
1 without 2000 5000 820 LC 3
2 with 2000 5000 820 LC 3
3 without 2000 5000 1130 LC 3
4 with 2000 5000 1130 LC 3
5 without 4000 5000 820 LC 3
6 with 4000 5000 820 LC 3
7 without 4000 5000 1130 LC 3
8 with 4000 5000 1130 LC 3

All of the reinforcement scaffolds mentioned here can be moved with hoisting equipment.

Warning!
WARNING
When moving the scaffold with lifting equipment, all post joints have to be secured
with bolts. Secure the Base Jacks with the Base Jack Securing Devices. Secure the
Base Jacks used on support brackets with wing nuts.

152 Unless stated otherwise, all dimensions in mm.

 MODEX

Type 1

Base Jack

250
0

250
0
820

Required materials:
Part code Component Quantity Part code Component Quantity
470907 Vertical Post 300 5 651742 Steel Plank 82/15 Trans 2
470892 Vertical Post 200 1 470962 Transom 82U 3
470940 Tube Ledger 250 12 479047 Lifting Retainer 82* 3
470930 Tube Ledger 82 13 424226 Stage Bracket 70 3
577863 Tube Ledger 25 3 651762 Base Plate Securing Device 6
470973 V-diagonal 200/250 2 540575 Base Jack 70/3.8 9
427973 Steel Plank 250/32 4 426545 Wing nut 30/150 3
531448 Steel Plank 250/15 2 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

Unless stated otherwise, all dimensions in mm. 153

Industrial scaffolds

Type 2 With two-part side protection for interior

plane!

Base Jack

250
0

250
0
820

Required materials:
Part code Component Quantity Part code Component Quantity
470907 Vertical Post 300 6 651742 Steel Plank 82/15 Q 2
470892 Vertical Post 200 - 470962 Transom 82U 3
470940 Tube Ledger 250 16 479047 Lifting Retainer 82* 3
470930 Tube Ledger 82 13 424226 Stage Bracket 70 3
577863 Tube Ledger 25 3 651762 Base Plate Securing Device 6
470973 V-diagonal 200/250 2 540575 Base Jack 70/3.8 9
427973 Steel Plank 250/32 4 426545 Wing nut 30/150 3
531448 Steel Plank 250/15 2 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

154 Unless stated otherwise, all dimensions in mm.

 MODEX

Type 3

Base Jack

250
0

250
0

1130

Required materials:
Part code Component Quantity Part code Component Quantity
470907 Vertical Post 300 5 651741 Steel Plank 113/15 Q 2
470892 Vertical Post 200 1 476043 Transom 113U 3
470940 Tube Ledger 250 12 479091 Lifting Retainer 113* 3
475760 Tube Ledger 113 7 424226 Stage Bracket 70 3
577863 Tube Ledger 25 3 651762 Base Plate Securing Device 6
470973 V-diagonal 200/250 2 540575 Base Jack 70/3.8 9
427973 Steel Plank 250/32 6 426545 Wing nut 30/150 3
531448 Steel Plank 250/15 2 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

Unless stated otherwise, all dimensions in mm. 155

Industrial scaffolds

Type 4 With two-part side protection

for interior plane!

Base Jack

250
0

250
0

1130

Required materials:
Part code Component Quantity Part code Component Quantity
470907 Vertical Post 300 6 651741 Steel Plank 113/15 Trans 2
470892 Vertical Post 200 - 476043 Transom 113U 3
470940 Tube Ledger 250 16 479091 Lifting Retainer 113* 3
475760 Tube Ledger 113 7 424226 Stage Bracket 70 -
577863 Tube Ledger 25 3 651762 Base Plate Securing Device 6
470973 V-diagonal 200/250 2 540575 Base Jack 70/3.8 6
427973 Steel Plank 250/32 6 426545 Wing nut 30/150 -
531448 Steel Plank 250/15 2 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

156 Unless stated otherwise, all dimensions in mm.

 MODEX

Type 5

Base Jack

250
0

250
0

820

Required materials:
Part code Component Quantity Part code Component Quantity
470918 Vertical Post 400 1 651742 Steel Plank 82/15 Trans 4
470907 Vertical Post 300 5 470962 Transom 82U 6
470892 Vertical Post 200 5 479047 Lifting Retainer 82* 6
470940 Tube Ledger 250 20 424226 Stage Bracket 70 3
470930 Tube Ledger 82 17 651762 Base Plate Securing Device 6
577863 Tube Ledger 25 3 540575 Base Jack 70/3.8 9
470973 V-diagonal 200/250 4 426545 Wing nut 30/150 3
427973 Steel Plank 250/32 8 554710 Bolt M12x75 (with nut) 4.6 5
531448 Steel Plank 250/15 4 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

Unless stated otherwise, all dimensions in mm. 157

Industrial scaffolds

Type 6
With two-part side protection
for interior plane!

Base Jack

250
0

250
0

820

Required materials:
Part code Component Quantity Part code Component Quantity
470918 Vertical Post 400 - 651742 Steel Plank 82/15 Trans 4
470907 Vertical Post 300 6 470962 Transom 82U 6
470892 Vertical Post 200 6 479047 Lifting Retainer 82* 6
470940 Tube Ledger 250 28 424226 Stage Bracket 70 3
470930 Tube Ledger 82 17 651762 Base Plate Securing Device 6
577863 Tube Ledger 25 3 540575 Base Jack 70/3.8 9
470973 V-diagonal 200/250 4 426545 Wing nut 30/150 3
427973 Steel Plank 250/32 8 554710 Bolt M12x75 (with nut) 4.6 6
531448 Steel Plank 250/15 4 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

158 Unless stated otherwise, all dimensions in mm.

 MODEX

Type 7

Base Jack

250
0

250
0
1130

Required materials:
Part code Component Quantity Part code Component Quantity
470918 Vertical Post 400 1 651741 Steel Plank 113/15 Trans 4
470907 Vertical Post 300 5 476043 Transom 113U 6
470892 Vertical Post 200 5 479091 Lifting Retainer 113 6
470940 Tube Ledger 250 20 424226 Stage Bracket 70 3
470960 Tube Ledger 113 11 651762 Base Plate Securing Device 6
577863 Tube Ledger 25 3 540575 Base Jack 70/3.8 9
470973 V-diagonal 200/250 4 426545 Wing nut 30/150 3
427973 Steel Plank 250/32 12 554710 Bolt M12x75 (with nut) 4.6 5
531448 Steel Plank 250/15 4 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

Unless stated otherwise, all dimensions in mm. 159

Industrial scaffolds

Type 8 With two-part side protection for interior

plane!

Base Jack

250
0

250
0
1130

Required materials:
Part code Component Quantity Part code Description Quantity
470918 Vertical Post 400 - 651741 Steel Plank 113/15 Trans 4
470907 Vertical Post 300 6 476043 Transom 113U 6
470892 Vertical Post 200 6 479091 Lifting Retainer 113* 6
470940 Tube Ledger 250 28 424226 Stage Bracket 70 3
475760 Tube Ledger 113 11 651762 Base Plate Securing Device 6
577863 Tube Ledger 25 3 540575 Base Jack 70/3.8 9
470973 V-diagonal 200/250 4 426545 Wing nut 30/150 3
427973 Steel Plank 250/32 12 554710 Bolt M12x75 (with nut) 4.6 6
531448 Steel Plank 250/15 4 470929 Starting Piece 6

* Alternative:
Lifting Retainer Tube 82 (part code: 651430) and 2no. Connection Parts (part code: 651440)

160 Unless stated otherwise, all dimensions in mm.

 MODEX

10.12 Advertising sign scaffold

Table 10.6
Type Height [m] Width [m] Depth [m]
1 10.00 4.00 2.50
2 10.00 2.00 2.50
3 8.00 4.00 2.50
4 8.00 2.00 2.50

A proper foundation is essential to stabilising advertising sign scaffolds. Scaffold mate-

rial is partly cast in and is lost.
Secure all of the post joints with bolts.
These scaffolds can accommodate signs up to 6.50 m high and 4.00 m wide.

Safety note:
WARNING
Always use a Bolt M12x75with nut, class 8.8 for connection of the Posts!

Unless stated otherwise, all dimensions in mm. 161

Industrial scaffolds

Type 1
H = 10.00 m
W = 4.00 m
D = 2.50 m

6500

10000

250
2500
250
500

2000 2000
4500

Required materials:
Part Quan-
Description
code tity
470918 Vertical Post 400 12
470892 Vertical Post 200 3
470940 Tube Ledger 250 15
475781 Tube Ledger 200 22
470973 V-diagonal 200/250 15
470910 V-diagonal 200/200 18
484809 H-diagonal 250/200 6
on site Bolt M12x75 (with nut) 8.8 15

Wasted material:
470918 Vertical Post 100 6
551234 Base Jack 45/3.8 6

Note!
NOTE
The sign and the required fasteners are not included in the delivery!
162 Unless stated otherwise, all dimensions in mm.
 MODEX

Type 2
H = 10.00 m
W = 2.00 m
D = 2.50 m

6500

10000

250
2500
250

500

2000
2500

Required materials:
Part Quan-
Description
code tity
470918 Vertical Post 400 8
470892 Vertical Post 200 2
470940 Tube Ledger 250 10
475781 Tube Ledger 200 11
470973 V-diagonal 200/250 10
470910 V-diagonal 200/200 9
484809 H-diagonal 250/200 3
on site Bolt M12x75 (with nut) 8.8 10

Wasted material:
470 918 Vertical Post 100 4
551 234 Base Jack 45/3.8 4

Note!
NOTE
The sign and the required fasteners are not included in the delivery!

Unless stated otherwise, all dimensions in mm. 163

Industrial scaffolds

Type 3
H = 8.00 m
W = 4.00 m
D = 2.50 m

6500

8000

250
2500
250
500

2000 2000
4500

Required materials:
Part Quan-
Description
code tity
470918 Vertical Post 400 9
470892 Vertical Post 200 3
470940 Tube Ledger 250 12
475781 Tube Ledger 200 18
470973 V-diagonal 200/250 12
470910 V-diagonal 200/200 14
484809 H-diagonal 250/200 6
on site Bolt M12x75 (with nut) 8.8 12

Wasted material:
470 918 Vertical Post 100 6
551 234 Base Jack 45/3.8 6

Note!
NOTE
The sign and the required fasteners are not included in the delivery!

164 Unless stated otherwise, all dimensions in mm.

 MODEX

Type 4
H = 8.00 m
W = 2.00 m
D = 2.50 m

6500

8000

250
2500
250
500

2000
2500

Required materials:
Part Quan-
Description
code tity
470918 Vertical Post 400 6
470892 Vertical Post 200 2
470940 Tube Ledger 250 8
475781 Tube Ledger 200 9
470973 V-diagonal 200/250 8
470910 V-diagonal 200/200 7
484809 H-diagonal 250/200 3
on site Bolt M12x75 (with nut) 8.8 8

Wasted material:
470918 Vertical Post 100 4
551234 Base Jack 45/3.8 4

Note!
NOTE
The sign and the required fasteners are not included in the delivery!

Unless stated otherwise, all dimensions in mm. 165

Suspended scaffolds

11 Suspended scaffolds

11.1 General information

All MODEX components are suitable for suspended scaffolds. However, certain special
aspects should be kept in mind.

Safety note:
WARNING
Only non-flammable support material may be used to mount suspended scaffolds from
components capable of bearing the load. Always avoid oscillation in any direction.
If hooks are used to hang the suspended structure, take appropriate precautions to
prevent the hooks from opening or detaching. If suspended scaffolds are used as fall
protection, only the planks may be made of wood.
The various ways in which the standard MODEX suspended scaffold can be erected
are described on the following pages. Only Steel Planks are used. Only scaffold tubes
and rigid couplers may be used for the standard suspended structure. Proof of the scaf-
fold's structural integrity has already been provided for this type of erection.
All of the erection options can accommodate a maximum load of p = 2.00 kN/m² (LC 3).
The maximum bay dimensions are specified for the various erection options. The tying
forces for the various ways in which the scaffold can be tied are also indicated.
Refer to Table 11.1 for the specifications applicable to the various erection options. The
required certificates are issued pursuant to EN 12810 and EN 12811.
Table 11.1
Suspended scaffold combinations L/W
Load class 3; p = 2.00 kN/m²
Bay width B [m] = m x w [m]
b [m]
Bay length L [m] = n x l [m] 1.13 1.50 2.00 2.50
mmax
10 7 5 4
L [m] l [m] n Bmax [m] Bmax [m] Bmax [m] Bmax [m]
4.00 2.00 2 11.30 10.50 10.00 10.00
5.00 2.50 2 11.30 10.50 10.00 10.00
6.00 2.00 3 11.30 10.50 10.00 10.001)
7.50 2.50 3 11.30 10.50 O O
O = Erection not possible
1) Use two rigid couplers with two attached couplers to connect to girders
l = Tube Ledger length n = Number of Tube Ledgers
b = Transom U length m = Number of Transoms

166 Unless stated otherwise, all dimensions in mm.

 MODEX

Detail X
(Refer to page 168)
≤ 140 ≤ 350
Ø 48.3 x 3.2
Attached coupler only
fy,k = 32 kN/m²
with L = 6.00 m;
W = 10.00 m and m = 4.

Rigid coupler

Detailed proof
on site
max N = 16.15 kN

Note!
NOTE
When attaching the suspended scaffold as shown in Detail X, a certificate must be
issued on site.

Unless stated otherwise, all dimensions in mm. 167

Suspended scaffolds

11.2 Standard design

A
V-diagonal
Vertical Post Tube Ledger

Toe Board
continuous

Transom U

b b b b b
Diagonal Diagonal 1130; 1500; 2000; 2500

10.00 m; 10.50 m; 11.30 m

View A B

H-diagonal l
Ø 48.3 x 3.2 mm 4000; 5000; 6.00; 7500

L
Intermediate ledger
l

Steel Plank S18

820

Steel Plank 32 Plank Retainer

continuous
2no. Steel Planks 32

View B
Vertical Post 300
Detail X
≤ 20.00 m above ground

V-diagonal 100/250 Tube Ledger 82

Tube Ledger LC 3
V-diagonal p = 2.00 kN/m²
Steel Plank 82 Trans
V-diagonal 200/250
Transom 82U
as additional diagonal
V-diagonal 200/82

l l 82 Lock Starting Piece

Lock Starting
Piece Starting Piece MODEX system Lattice Girder
for Lattice Girder 2000; 2500

Note!
NOTE
Secure all plug connections with a Joint Securing Bolt M12x75.

168 Unless stated otherwise, all dimensions in mm.

 MODEX

12 Heavy-duty shore

12.1 General information

The MODEX heavy-duty shore is a lightweight support with a footprint of only 25 x 25
cm and can be erected without having to use a crane. The permissible load capacity of
a single shore depends on the height of the support, but can be up to 215 kN.
The shore components and design are essentially the same as a MODEX modular scaf-
fold.
The MODEX shore is made up of two MODEX Shore Jacks and four MODEX Posts,
connected and braced by Tube Ledgers, 25 cm long (four per scaffold level). The
MODEX Shore Jack can be placed at the top as well as the bottom of the shore. Each
jack extends 30 cm, which means a support can be adjusted for extension up to 60 cm.
The jack can be pivoted and rotated up to 10°. The Base Plate as well as the side posts
have holes (Ø 23 mm) for attaching additional components, such as half couplers 48/
M20 that comply with EN 74-2.
The required shore height is achieved through the different lengths of
MODEX Vertical Posts and the maximum jack extension of 60 cm of the MODEX Shore
Jacks. Supports ranging in length from 1.90 m to 10.0 m can be built. Certified design
calculations are available for these heights (higher shores available upon request). Indi-
vidual shores can easily be set up in a single row or laid out as a square to form scaf-
fold towers. This is achieved by using Tube Ledgers of various lengths and the MODEX
Vario Attachment Plate,
The illustrations in this user guide are merely examples. All relevant regulations pertain-
ing to occupational safety must be complied with. Always comply with the locally appli-
cable ordinance on industrial health and safety.

Safety note:
WARNING
Only flawless materials may be used.
Immediately replace damaged components. Always use only original HÜNNEBECK
components.

Safety note:
WARNING
Notes on assembly:
When the shore is erected, no more than three MODEX Vertical Posts may be con-
nected vertically to assemble a single shore. The longest Vertical Post has to be in the
centre of the structure.
A Shear Force Securing Device (Refer to page 172) has to be installed at each Tube
Ledger connection of the MODEX shore. If additional connections are used, this can be
omitted.
When the Ledgers are spaces 100 cm apart, always install:
- One Tube Ledger collar assembly at the first Rosette on the lower end of the shore
- One Tube Ledger collar assembly at the last Rosette on the upper end of the shore
- One Tube Ledger at the Rosette located 15 cm below the post joint.
In the design calculation, a load eccentricity of 1.5 cm at the top and bottom as well as
a buckling effect of e = L/500 are assumed.

Unless stated otherwise, all dimensions in mm. 169

Heavy-duty shore

Shore axis

Centric load distribution

MODEX Shore Jack

Last tube ledger collar assembly

MODEX Vertical Post

Tube Ledger 25

Tube ledger collar assembly 15 cm

below post joint

MODEX Vertical Post

First tube ledger collar assembly

MODEX Shore Jack

Shore axis

12.2 Erection of heavy-duty shore

The shore has a footprint of 25 x 25 cm and be erected without hoisting equipment.
Heights from 1.90 m to 10.00 m are possible.

Note!
NOTE
Refer to page 175 and page 174 for information on butt joints!
Refer to page 172 for information on how to install the Shear Force Securing Device!

Note!
NOTE
The base plate of the MODEX Shore Jack can be rotated up to 10°!

170 Unless stated otherwise, all dimensions in mm.

 MODEX

MODEX Shore Jack Dimensions in [mm]

Max. 10°

Tube Ledger 25

450 - 750

1000

Vertical Post

Vertical Post

1000

1900 - 10000

1000

Connecting Spigot

Max.
MODEX Shore Jack 10°

450 - 750

300
25 25 Ø 22
Base plate
25

250
25

Unless stated otherwise, all dimensions in mm. 171

Heavy-duty shore

Butt joint on the lower end of the Shore Jack

Insert the Connecting Spigots into the MODEX Shore Jack and fasten with Bolts
M12x75.
After securing the Connecting Spigots, attach the Vertical Posts to the Spigots and fas-
ten them with the Joint Securing Bolt M12x75 (with nut).

Vertical
Post

Connecting Spigot

Joint Securing
Bolt
Bolt
M12x75
with nut

MODEX Shore
Jack

Install the first tube ledger collar assembly at the first Rosette on the Vertical Posts.
Install additional annuli at the required vertical distances.
(Refer to the next page for detailed assembly instructions).

Vertical Post

Tube Ledger 25

Joint Securing
Bolt M12x75

MODEX Shore Jack

Installation of Shear Force Securing Device

Wedge not in place

Push the Tube Ledgers between the Vertical Posts.

172 Unless stated otherwise, all dimensions in mm.

 MODEX

Wedge in place
Then put a Shear Force Securing Device between the MODEX Rosette and Tube
Ledger claw. Now drive the wedge in.

Wedge

Shear Force
Securing Device
Wedge

Shear Force
Securing Device

Tube ledger
Shear Force Securing Device
claw

Unless stated otherwise, all dimensions in mm. 173

Heavy-duty shore

Butt joint on the Vertical Posts

Stick together the Vertical Posts and secure them with the Joint Securing Bolt M12x75
(with nut). Install a tube ledger collar assembly at the Rosettes below the joint. Install
additional annuli at the required distances.

Vertical
Post

Joint Securing
Bolt M12x75
(with nut)

Vertical
Post

Safety note:
WARNING
No more than three Vertical Posts may be connected vertically to one another.

174 Unless stated otherwise, all dimensions in mm.

 MODEX

Butt joint on the upper end of the Shore Jack

Attach the last tube ledger collar assembly to the uppermost Rosette on the Vertical
Posts. Put the MODEX Shore Jack in place and secure it with the Joint Securing Bolts
M12x75.

MODEX Shore
Jack

Joint Securing
Bolt
Bolt M12x75
(with nut)

Vertical Post

Unless stated otherwise, all dimensions in mm. 175

176
Joint Shear
L min - MODEX Connecting Secur- Force Vertical Vertical Vertical Vertical Vertical Tube Ledger Weight
L max cm Shore Jack Spigot ing Bolt Securing Post 100 Post 150 Post 200 Post 300 Post 400 Ledger 25 spacing cm
M12x75 Device
61.00 kg 0.86 kg 0.10 kg 0.10 kg 5.60 kg 8.00 kg 10.40 kg 15.30 kg 20.20 kg 1.60 kg
12.3 BOM
580 802 553 667 554 710 577 988 470 870 470 881 470 892 470 907 470 918 577 863
190 - 250 2 4 8 16 4 0 0 0 0 8 50 163.04 kg
2 4 8 24 0 4 0 0 0 12 50 179.84 kg
240 - 300
2 4 8 16 0 4 0 0 0 8 100 172.64 kg
2 4 8 32 0 0 4 0 0 16 50 196.64 kg
Heavy-duty shore

290 - 350
2 4 8 16 0 0 4 0 0 8 100 182.24 kg
2 4 12 40 4 4 0 0 0 20 50 217.04 kg
340 - 400
2 4 12 24 4 4 0 0 0 12 100 202.64 kg
2 4 8 48 0 0 0 4 0 24 50 230.64 kg
390 - 450
2 4 8 24 0 0 0 4 0 12 100 209.04 kg
2 4 12 56 0 4 4 0 0 28 50 250.64 kg
440 - 500
2 4 12 32 0 4 4 0 0 16 100 229.04 kg
2 4 8 64 0 0 0 0 4 32 50 264.64 kg
490 - 550
2 4 8 32 0 0 0 0 4 16 100 235.84 kg
2 4 12 72 0 4 0 4 0 36 50 284.64 kg
540 - 600
2 4 12 40 0 4 0 4 0 20 100 255.84 kg
2 4 12 80 0 0 4 4 0 40 50 301.44 kg
590 - 650
2 4 12 40 0 0 4 4 0 20 100 265.44 kg
2 4 12 88 0 4 0 0 4 44 50 318.64 kg
640 - 700
2 4 12 48 0 4 0 0 4 24 100 282.64 kg
2 4 12 96 0 0 4 0 4 48 50 335.44 kg
690 - 750
2 4 12 48 0 0 4 0 4 24 100 292.24 kg
2 4 16 104 0 4 4 4 0 52 50 355.44 kg
740 - 800
2 4 16 56 0 4 4 4 0 28 100 312.24 kg
2 4 12 112 0 0 0 4 4 56 50 369.44 kg
790 - 850
2 4 12 56 0 0 0 4 4 28 100 319.04 kg
2 4 16 120 0 4 4 0 4 60 50 389.44 kg
840 - 900
2 4 16 64 0 4 4 0 4 32 100 339.04 kg
2 4 12 128 0 0 0 0 8 64 50 403.44 kg
890 - 950
2 4 12 64 0 0 0 0 8 32 100 345.84 kg
2 4 16 136 0 4 0 4 4 68 50 423.44 kg
940 - 1000
2 4 16 72 0 4 0 4 4 36 100 365.84 kg

Unless stated otherwise, all dimensions in mm.

 Permissible load in [kN]
Without wind load

[kN] 300

290
280
270
12.4 Technical data

260
250

Unless stated otherwise, all dimensions in mm.

240
230
220 Ledger spacing 215

210 50 cm
200
190 Ledger spacing 185 180
180 100 cm
170
160 150
150
140 130
130
130
120
105
110
100
90

Load
90
80
70
60
50
40
30
20
10
0

Support height
7.50

7.00

3.50
4.50
9.50

3.00
4.00
8.50
9.00
[m]

2.50
5.50
6.50
8.00

5.00
6.00
10.00
MODEX

177
178
Permissible load in [kN]
With wind load (velocity pressure q = 0.80 kN/m²)

[kN] 300

290
280
270
260
Heavy-duty shore

250

240
230
220 210
Ledger spacing
210
200 50 cm
190
175
180 Ledger spacing 170
170 100 cm
160
150
140 135
130
115
120 110
110
100

Load
90 85

80
70 65

60
50
40
30
20
10
0

Support height
10.00

7.50

7.00

3.50
4.50
9.50

3.00
4.00
8.50
9.00
[m]

2.50
5.50
6.50
8.00

5.00
6.00

Unless stated otherwise, all dimensions in mm.

 MODEX

12.5 Examples of applications

MODEX Shore Jack used in...

... a single row

... a scaffold tower

Note!
NOTE
When proper certification is provided, greater loads than those stated on pages 177
and 178 are possible in certain cases!

Unless stated otherwise, all dimensions in mm. 179

Shoring towers – MODEX as support scaffold

13 Shoring towers – MODEX as support scaffold

13.1 Description and potential uses

The MODEX scaffold system made by HÜNNEBECK is a modular scaffold characterised
by its wide range of potential uses wherever scaffolding is needed. Shoring towers are
temporary site structures that

• Absorb the load of freshly poured concrete until the structure itself reaches a suffici-
ent load capacity
• Absorb the load of components, systems and equipment used to erect, maintain,
modify or tear down buildings and other structures
• Can be used for temporary storage of constructions materials, components and
equipment.

For diverting vertical loads:

• Shoring towers fixed at head (i.e. cannot be moved) with heights ranging from H =
2.825 m (system 300) to H = 21.375 m (system 2100), with all footprint dimensions
shown in Section Shoring tower footprints on page 183 and a double Vertical Dia-
gonal at the top.
• Shoring towers fixed at head (i.e. cannot be moved), with intermediate supports.

The height Hmin/max is measured from the bottom of the base plate to the top of the
upper plate.
A shoring tower is considered to be fixed at head when the formwork or load cannot be
moved laterally.
The MODEX scaffold system can be used to set up other kinds of shoring towers, as
long as there is proof of structural integrity or type tests confirm the stability.

180 Unless stated otherwise, all dimensions in mm.

 MODEX

Head Jack 70/3.8 x 6.3

Alternative: 38/52 (with
jack extension “o”)

Scaffold section n + 1
Tube Ledger
Alternative: Transom U

Scaffold section n
V-diagonal

Scaffold section n - 1
Vertical Post

H-diagonal

Starting Piece

Base Jack 70/3.8 x 6.3

Alternative: 70/3.8; 38/52
(with jack extension “u”)

Note!
NOTE
The safety rules issued by the German trade associations and applicable regulations
regarding occupational health and safety must always be complied with when using
shoring towers. The German ordinance on industrial safety and health (BetrSichV) and
the German technical rules on operational safety (TRBS 1203, TRBS 2121, TRBS 2140)
are particularly important.

Unless stated otherwise, all dimensions in mm. 181

Shoring towers – MODEX as support scaffold

System components of the MODEX shoring tower

The shoring towers are made up of four braced posts and are square or rectangular
in shape. Each tower face is viewed separately as a planar system. So two directions
have to be taken into consideration for a rectangular tower.
The tower is erected by connecting the Vertical Posts with Tube Ledgers (Transoms
U) and bracing them with V-diagonals. The entire tower is braced with Diagonals. The
Diagonals overlap at the top: The Diagonal (n+1) begins before the Diagonal (n) ends.
The course of the Vertical Diagonals may be determined by the components attached
to the tower, e.g. bracing.

Node spacing
Type testing provides proof of three systems (Refer to the illustrations below):

• Node spacing c = 100 cm

• Node spacing c = 150 cm
• Node spacing c = 200 cm

Node spacing
Node spacing c = 2000
Node spacing c = 1500
c = 1000

Each section of the scaffold is framed by two ledgers braced with a V-diagonal. The
scaffold section is defined by:

• The Tube Ledger a (width of the load-bearing scaffold level in horizontal direction)
• The Tube Ledger b (width of the area exposed to wind in horizontal direction)
• Node spacing c (Tube Ledger spacing in vertical direction).

With node spacing c = 1000 and c = 2000, the top two ledgers are spaced 50 cm apart;
and with node spacing c = 1500 the ledgers are spaced 50 cm or 100 cm apart.
Using the available Vertical Posts of different lengths, the Base Jacks and the Head
Jacks, any height between H = 2.825 m and H = 21.375 m can be achieved by extend-
ing the jacks as needed.
The Vertical Post joints can generally be positioned anywhere within the scaffold sec-
tion. But keep in mind that only one joint per scaffold section is permissible and the
joints have to be positioned the same for all four Vertical Posts.
The following applies to a shoring tower with node spacing c = 200 cm: If there is a
Vertical Post joint in scaffold section n, there may not be another joint in the next-lower
section n - 1 or the next-higher section n + 1. But if there is a joint directly above a ledger
(150 mm above the lower edge of the Rosette), another joint can be placed anywhere in
the next-higher scaffold section.

182 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower footprints

There are 25 different tower footprints possible using the available Tube Ledgers, Verti-
cal Diagonals and Horizontal Diagonals (Refer to the overview below).

Tube Ledger a

1.13 m 1.50 m 2.00 m 2.50 m 3.00 m

3.00 m 2.50 m 2.00 m 1.50 m 1.13 m

Tube Ledger b

Diagrams and Tables

The diagrams on pages 186ff make it simple to determine the load bearing capacity
of a shoring tower. These are followed by diagrams for ledger lengths 1.13 to 3.00 m.
Additional tables can be found in the type testing information “MODEX shoring towers
pursuant to EN 12812.” This describes the structure of MODEX shoring towers with the
following dimensions:

• Node spacing c = 100/150/200 (spacing of Tube Ledgers)

• Tube Ledgers a = 1130/1500/2000/2500/3000 (width of load-bearing scaffold level)
• Tube Ledgers a = 1130/1500/2000/2500/3000 (width of area exposed to wind)
• System H = 3000/..../12000/..../21000 (34 systems)

The system designation H indicates the minimum (H/100 - 0.175) and maximum (H/100
+ 0.375) erection height in [m], from the bottom of the Base Jack to the top of the Head
Jack.
Using the diagrams, the load capacity of the shoring towers can be determined without
intermediate calculations. The only input variable needed to determine the load is the
coefficient of velocity pressure q [kN/m²]. The intermediate calculation steps used to
determine the wind load (φ, η, χ, a/b, A1, cf) are not required.

Unless stated otherwise, all dimensions in mm. 183

Shoring towers – MODEX as support scaffold

13.2 Example of dimensioning

The following example is intended to show how to use the diagrams. The goal is to
determine the load capacity of a post in a MODEX shoring tower with the following
dimensions:

• Shoring tower height H = 12.20 m

(distance from the bottom of the Base Jack to the top of the Head Jack)
• Node spacing c = 1.50 m (spacing of Tube Ledgers)
• Tube Ledgers a = 2.00 m (width of load-bearing scaffold level)
• Tube Ledgers b = 3.00 m (width of area exposed to wind)
• Velocity pressure q = 1.00 kN/m²

Applying the serviceable life factor χ = 0.6 for the duration of the temporary state of up
to 12 months, for the velocity pressure q = 1.00 kN/m² the result is a reduced velocity
pressure of:

q x χ = 0.60 kN/m²
Diagram D8 (page 195) then indicates:

• Node spacing c = 1.50 m and Tube Ledger a = 2.00 m

• Tube Ledger b = 3.00 m
• System 1200 for shoring tower heigh H = 12.20 m

Permissible post load Pperm. = 35.5 kN.

2000
1500

A
2000

3000 1500 3000

Design loads
When the ceiling thickness is d = 0.20 m, the characteristic loads are:
Fresh concrete pursuant to EN 12812:2008-12: Pconcrete = 0.20 x 25.0 = 5.00 kN/m²
Dead weight of ceiling formwork: gs = 0.25 kN/m²
Equivalent load for operation pursuant to EN 12812:2008-12 pV = 1.50 kN/m²
Additional load due to accumulation of concrete pursuant to EN 12812:2008-12 pBA =
1.75 kN/m²
Total load: ptotal = 8.50 kN/m²

184 Unless stated otherwise, all dimensions in mm.

 MODEX

Spacing the shoring towers 1.50 m apart in both directions results in an influence area
per Vertical Post of:

A = (3.0 / 2 + 1.50 / 2) x (2.0 / 2 + 1.50 / 2) = 2.25 x 1.75 = 3.94 m²

Proof:
Pexist. = 3.94 x 8.50 = 33.5 kN < 35.5 kN = Pperm.
The same value can be found in the applicable load capacity table T8.
The following intermediate values are intended only to aid understanding: They are not
required to be able to use the diagrams and the table.
A1 = 0.31 m²/m
(reference area, Table 4 for node spacing c = 1500 and Tube Ledgers b = 3.00 m)
η = 0.85
(reduction factor)
cf = 1.3
(aerodynamic coefficient)
Ac = cf x A1 x (1 + η) = 1.3 x 0.31 x (1 + 0.85) = 0.75 m²/m
(reduced reference area)
w = Ac x q x χ = 0.75 x 0.6 = 0.45 kN/m
(reduced wind load)
Keep in mind that the coefficient of velocity pressure for the working wind of q = 0.20
kN/m² may not be reduced applying the serviceable life factor χ!

Unless stated otherwise, all dimensions in mm. 185

Shoring towers – MODEX as support scaffold

Example from Diagram D8

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D8
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D8
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 200 200
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor c =
Aerod. factor cf f 1.3 1,3
Serv. life factor  According
Standzeitfaktor nach DIN to
1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind q = 0,20kN/m²
kN/m²is ist
χ ==
1.0 1,0)

P [kN]
System

50 300

45

600
40

35 900

30 1200
Tabelle siehe Anlage T8

1500
25

1800
20

2100
Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4
0.47 113
0,5 0.51
150
0.59 200
0,6
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Working wind
Arbeitswind
Working wind q •  [kN/m 2]
186 Unless stated otherwise, all dimensions in mm.
 MODEX

Shoring tower tied at top: system heights and shoring tower heights (heights [m])
Distance from the bottom of the Base Jack to the top of the Head Jack

Node spacing Node spacing Node spacing Designation

200 cm 150 cm 100 cm System height

Height [m]
20.825 - 21.375 21.00
20.325 - 20.875 20.50
19.825 - 20.375 20.00
19.325 - 19.875 19.50
18.825 - 19.375 19.00
18325 - 18.875 18.50
17.825 - 18.375 18.00
17.325 - 17.825 17.50
16.825 - 17.375 17.00
16.325 - 16.875 16.50
15.825 - 16.372 16.00
15.325 - 15.875 15.50
14.825 - 15.375 15.00
14.325 - 14.875 14.50
13.825 - 14.375 14.00
13.325 - 13.875 13.50
12.825 - 13.375 13.00
12.325 - 12.875 12.50
11.825 - 12.375 12.00
11.325 - 11.875 11.50
10.825 - 11.375 11.00
10.325 - 10.875 10.50
9.825 - 10.375 10.00
9.325 - 9.875 9.50
8.825 - 9.375 9.00
8.325 - 8.875 8.50
7.825 - 8.375 8.00
7.325 - 7.875 7.50
6.825 - 7.375 7.00
6.325 - 6.875 6.50
5.825 - 6.375 6.00
5.325 - 5.875 5.50
4.825 - 5.375 5.00
4.325 - 4.875 4.50

Unless stated otherwise, all dimensions in mm. 187

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm braced
am Kopf at head, Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D1
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on wind von Windrichtung
direction Annex D1
Stand: 05.03.2010
Edition
© 2010 Harsco March
Infrastructure 5, 2010
Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 100 100
Tube ledger
R-Riegel a a 113 113
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod. factor cff 1.3
Aerod.Faktor c = 1,3
Serv. life factor According
Standzeitfaktor nach DIN to DIN 1055-4:2005-03,
1055-4:2005-03, table
Tabelle 1 1 b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= =
kN/m² 1.0 1,0)

P [kN] System

50
300
45

40
600

35
900

30

1200
Tabelle siehe Anlage T1

25

20 1500

Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4

0,5 0.51
113
0.59 150
0,6

0,7 0.72 200

0,8 0.84 250
0,9 0.94
300
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

188 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D2
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on wind von Windrichtung
direction Annex D2
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 100 100
Tube ledger
R-Riegel a a 150 150
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod. factor cff 1.3
Aerod.Faktor c = 1,3
Serv. life factor According
Standzeitfaktor nach DINto DIN 1055-4:2005-03,
1055-4:2005-03, table
Tabelle 1 1 b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= 1.0
kN/m² = 1,0)

P [kN] System

50
300

45

40 600

35
900

30
1200
Tabelle siehe Anlage T2
25
1500

20

1800
Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4

0,5 0.52
113
0.59 150
0,6

0,7 0.72 200

0,8 0.84 250
0,9 0.94
300
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 189

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D3
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D3
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 100 100
Tube ledger
R-Riegel a a 200 200
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor
Aerod. factor ccf f = 1.3 1,3
Serv. life factor According
Standzeitfaktor nach DIN to DIN 1055-4:2005-03,
1055-4:2005-03, table
Tabelle 1 1 b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= =
kN/m² 1.0 1,0)

P [kN] System

50
300

45

600
40

35 900

30
1200 Tabelle siehe Anlage T3

25 1500

20
1800

Ac = A1 · (1  η) · cf
15

2100
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4

0,5 0.54
113
0,6 0.60 150

0,7 0.72 200

0,8 0.84 250
0,9 0.94
300
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

190 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1:1:
double diagonal
Doppeldiagonale Anlage D4
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D4
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 100 100
Tube ledger
R-Riegel a a 250 250
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod. factor cf f 1.3
Aerod.Faktor c = 1,3
Serv. life factor According
Standzeitfaktor to DIN 1055-4:2005-03,
nach DIN 1055-4:2005-03, table
Tabelle 1 1 b
for working
(für wind q
Arbeitswind q=0.20
= 0,20kN/m²
kN/m²is ist
χ ==
1.0 1,0)

P [kN] System

50
300

45

600
40

35 900

30
1200
Tabelle siehe Anlage T4
25 1500

1800
20

Ac = A1 · (1  η) · cf
15
2100

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4

0,5 0.54 113

0,6 0.61 150

0,7 0.72 200

0,8 0.84 250
0,9 0.94
300
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 191

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm braced
am Kopf at head, Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D5
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on wind von Windrichtung
direction Annex D5
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 100 100
Tube ledger
R-Riegel a a 200 300
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod. factor ccff = 1.3
Aerod.Faktor 1,3
Serv. life factor nach DIN 1055-4:2005-03,
Standzeitfaktor According to DIN 1055-4:2005-03, table
Tabelle 1 1 b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= =
kN/m² 1.0 1,0)

P [kN] System

50
300

45

600
40

35 900

30 1200
Tabelle siehe Anlage T5

25 1500

20 1800

Ac = A1 · (1  η) · cf
15 2100

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4

0,5
0.54
113
0,6 0.62 150
0,7 0.72 200
0,8 0.84 250
0,9 0.94
300
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

192 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D6
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D6
Stand: 05.03.2010
© 2010Edition March
Harsco Infrastructure 5, 2010
Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 113 113
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor c =
Aerod. factor cf f 1.3 1,3
Serv. life factor
Standzeitfaktor  nach DIN
According 1055-4:2005-03,
to DIN Tabelle
1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= =
kN/m² 1.0 1,0)

P [kN]
System

50

300
45

40
600
35

900
30

1200 Tabelle siehe Anlage T6

25
1500

20

Ac = A1 · (1  η) · cf 1800
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4
0.45
113
0,5 0.51 150
0.59 200
0,6
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 193

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: double diagonal
1: Doppeldiagonale Anlage D7
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on wind von Windrichtung
direction Annex D7
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 150 150
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod. factor ccff = 1.3
Aerod.Faktor 1,3
Serv. life factor According
Standzeitfaktor nach DINto1055-4:2005-03,
DIN 1055-4:2005-03, table
Tabelle 1 1 b
for working
(für wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist
kN/m² = 1.0
= 1,0)

P [kN]
System

50
300

45

40 600

35 900

30 1200
Tabelle siehe Anlage T7
25 1500

1800
20

Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger b
0,4
0.46
113
0,5 0.51 150
0.59 200
0,6
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

194 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: double diagonal
1: Doppeldiagonale Anlage D8
Zulässige post
Permissible Stiellasten in Abhängigkeit
loads depending on wind von Windrichtung
direction Annex D8
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 200 200
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod. factor cff 1.3
Aerod.Faktor c = 1,3
Serv. life factor According
Standzeitfaktor nach DINto1055-4:2005-03,
DIN 1055-4:2005-03, table
Tabelle 11 b
for working
(für wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist
kN/m² = 1.0
= 1,0)

P [kN]
System

50 300

45

600
40

35 900

30 1200
Tabelle siehe Anlage T8
1500
25

1800
20

2100
Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4
0.47 113
0,5 0.51
150
0.59 200
0,6
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Working wind
Arbeitswind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 195

Shoring towers – MODEX as support scaffold

Stützturm
Shoring am Kopf
tower, gehalten,
braced at head,Variante
option 1: 1: Doppeldiagonale
double diagonal Anlage D9
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction
Annex D9
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 250 250
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Spindelweg
Jack ext. (u+o) 35+30 35 + 30
Aerod.Faktor c =
Aerod. factor cf f 1.3 1,3
Standzeitfaktor
Serv. life factor  According
nach DIN to
1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
(fürworking
for Arbeitswind q = 0,20
wind q=0.20 kN/m²
kN/m² is ist 1.0 1,0)
χ = =

P [kN]
System

50 300

45

600
40

35 900

30 1200

1500
Tabelle siehe Anlage T9

25
1800

20 2100

Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger bb
0,4
0.48
0,5 113
0.52 150
0.59 200
0,6
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

196 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: double diagonal
1: Doppeldiagonale Anlage D10
Zulässige post
Permissible Stiellasten in Abhängigkeit
loads depending on wind von Windrichtung
direction Annex D10
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 150 150
Tube ledger
R-Riegel a a 300 300
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod.Faktor c =
Aerod. factor cf 1.3
f 1,3
Serv. life factor According
Standzeitfaktor nach DINto1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
for working
(für wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist
kN/m² = 1.0
= 1,0)

P [kN]
System

50 300

45

600
40

35 900

30 1200
Tabelle siehe Anlage T10
1500
25
1800

20 2100

Ac = A1 · (1  η) · cf
15

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger b
0,4
0.48
0,5 113
0.53 150
0,6 0.60 200
0.67
250
0,7
0.75
300
0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 197

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D11
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D11
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 200 200
Tube ledger
R-Riegel a a 113 113
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor c =
Aerod. factor cf 1.3
f 1,3
Serv. life factor  According
Standzeitfaktor nach DIN to
1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind q = 0,20kN/m²
kN/m²is ist
χ ==
1.0 1,0)

P [kN]
System

50

45

40

35
300

30
600 Tabelle siehe Anlage T11

25
900

20
1200
Ac = A1 · (1  η) · cf
15
1500

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 1800

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledgerbb
0,4 0.43
0.47 113
150
0,5 0.53
200
0.58 250
0,6 0.63 300
0,7

0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

198 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: double diagonal
1: Doppeldiagonale Anlage D12
Zulässige post
Permissible Stiellasten in Abhängigkeit
loads depending on wind von Windrichtung
direction Annex D12
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 200 200
Tube ledger
R-Riegel a a 150 150
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod.Faktor c
Aerod. factor cf 1.3
f = 1,3
Serv. life factor According
Standzeitfaktor nach DINto1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
(für
for Arbeitswind
working q = 0,20
wind q=0.20 kN/m²
kN/m² is χist = 1,0)
= 1.0

P [kN]
System

50

45

40

35 300

30 600

Tabelle siehe Anlage T12

900
25

1200
20

Ac = A1 · (1  η) · cf 1500
15

1800
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger b
0,4 0.44
0.47 113
150
0,5 0.53
200
0.58 250
0,6 0.63 300
0,7

0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 199

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm am braced at head, Variante
Kopf gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D13
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on wind von Windrichtung
direction Annex D13
Stand: 05.03.2010
Edition March 5, 2010
© 2010 Harsco Infrastructure Services GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 200 200
Tube ledger
R-Riegel a a 200 200
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext.
Spindelweg (u+o) 35+30 35 + 30
Aerod.Faktor c =
Aerod. factor cff 1.3 1,3
Serv. life factor According
Standzeitfaktor nach DINto
1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind kN/m²
q = 0,20 is χist= 1.0
kN/m² = 1,0)

P [kN]
System

50

45

40

35
300

30 600
Tabelle siehe Anlage T13

25 900

1200
20

Ac = A1 · (1  η) · cf 1500
15

1800

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledger b
b
0,4
0.44 113
0.47 150
0,5 0.53
200
0.58 250
0,6 0.63 300
0,7

0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

200 Unless stated otherwise, all dimensions in mm.

 MODEX

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1:1:
double diagonal
Doppeldiagonale Anlage D14
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D14
Stand: 05.03.2010
© 2010Edition MarchServices
Harsco Infrastructure 5, 2010
GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 200 200
Tube ledger
R-Riegel a a 250 250
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor c =
Aerod. factor cf f 1.3 1,3
Serv. life factor
Standzeitfaktor  nach DIN
According 1055-4:2005-03,
to DIN Tabelle
1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind q = 0,20kN/m²
kN/m²is ist
χ ==
1.0 1,0)

P [kN]
System

50

45

40

35
300

30
600
Tabelle siehe Anlage T14
25 900

1200
20
1500
Ac = A1 · (1  η) · cf
15
1800

0 0,1 0,2 0,3 0,4 0,5 0,6 0,7

Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledgerbb
0,4
0.46 113
0.48
0,5 150
0.53
200
0.58 250
0,6 0.63 300
0,7

0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
Ac [m2/m] Arbeitswind
Working wind q •  [kN/m 2]

Unless stated otherwise, all dimensions in mm. 201

Shoring towers – MODEX as support scaffold

Shoring tower,
Stützturm braced
am Kopf at head,Variante
gehalten, option 1: 1:
double diagonal
Doppeldiagonale Anlage D15
Zulässige Stiellasten
Permissible in Abhängigkeit
post loads depending on windvon Windrichtung
direction Annex D15
Stand: 05.03.2010
© 2010Edition MarchServices
Harsco Infrastructure 5, 2010
GmbH
w © HÜNNEBECK GmbH
Node spacing
Knotenabstand 200 200
Tube ledger
R-Riegel a a 300 300
Jack
Fußspindel 70/3.8x6.3
70/3,8x6,3
Head Jack
Kopfspindel 70/3.8x6.3
70/3,8x6,3 a
Jack ext. (u+o) 35+30
Spindelweg 35 + 30
Aerod.Faktor c =
Aerod. factor cf f 1.3 1,3
Serv. life factor  According
Standzeitfaktor nach DIN to
1055-4:2005-03, Tabelle
DIN 1055-4:2005-03, 1 1
table b
for
(fürworking wind q=0.20
Arbeitswind q = 0,20kN/m²
kN/m²is ist
χ ==
1.0 1,0)

P [kN]
System

50

45

40

35
300
30
600 Tabelle siehe Anlage T15

900
25

1200
20
1500
Ac = A1 · (1  η) · cf
15 1800

2100
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Wind w = Ac • q •  [kN/m]
R-Riegel
Tube ledgerbb
0,4
0.46
0.49 113
0,5 0.54 150
200
0.58 250
0,6 0.63 300
0,7

0,8

0,9
0,2 0,3 0,4 0,5 0,6 0,7
2
Ac [m /m] Arbeitswind
Working wind q •  [kN/m 2]

202 Unless stated otherwise, all dimensions in mm.

 MODEX

14 Certificates

14.1 General technical approval

Unless stated otherwise, all dimensions in mm. 203

Occupational health and safety

15 Occupational health and safety

15.1 General information

Safety note:
WARNING
The safety guidelines contained in this manual are intended to make the scaffolder
aware of the complexities of erecting and handling scaffolds. This list includes only the
most important instructions and does not claim to be complete. It should also not be
considered as a substitute for professional dispute regarding occupational health and
safety while working on scaffolding.
• Inspect all scaffold components for any damage before use,
• Damaged components may be repaired only be the manufacturer.
• Using a hoist to lift and unload material onto scaffolds LC 3 is not permitted.
• Regardless of the load class of the standard design, the general rule applies that only
one working platform within a scaffold bay (referring to the area between two posts
and along the overall scaffold height) can be subjected to the total working weight.
• Base Plates and Base Jacks must always be attached to the Posts.
• If scaffolds are erected on a surface not capable of supporting the load, load-distribu-
ting planks must be placed under the Base Jacks and Base Plates.
• The type of bracing required can be found in the user guide.
• A maximum of five scaffold bays may be vertically stiffened using diagonals.
• Before removing a brace, verify that its function will be performed by other compo-
nents.
• Replace detached ties with components of equal quality; keep such components on
hand.
• Never jump down onto the next deck or drop objects onto the planks.
• Planks should be placed close together. They should neither teeter nor give way.
• When assembling a scaffold, decks should be at least 50.0 cm wide.
• If materials are stored on the planks, the minimum clearance for walking around the
material is 20 cm.
• Three-part side protection has to be installed on all decks.
• Neither materials nor tools may be stored on the deck of any fall protection scaffolds.
• If the date and location of the erection of a scaffold coincides with the scheduled
work of other contractors, these contractors should be consulted and coordination of
the work should be arranged to avoid jeopardizing each other’s work.
• The installation schedule must be determined ahead of time, during technical plan-
ning of the project. Planning must include avoiding activities that may lead to hazar-
dous situations and falling. If the risk is unavoidable, its occurrence has to be kept to a
minimum.
• Scaffold erection should be planned such that time constraints are avoided.
• All materials required at the site should be available in sufficient quantities, in flawless
condition, and freely accessible.
• When materials are transported manually, one scaffolder has to be positioned on
each scaffold level, including at ground level.
• Never drop scaffold parts to the ground below.
• Store scaffold components such that they are protected from the elements.
• When storing scaffold components, handle them with care.

204 Unless stated otherwise, all dimensions in mm.

 MODEX

15.2 Assembly and disassembly of MODEX node

Only a few simple steps are required to assemble the MODEX node. First connect
the top of the ledger or diagonal to the MODEX Rosette . Then insert the wedge,
attached to the top of the ledger, into the opening on the MODEX Rosette. Finally, use a
500 g hammer to drive the wedge down until rebound is felt, creating a friction-locked
connection with a fixed angle . It should be noted that the upper part of the Tube
Ledger does not necessarily have to touch the vertical post . This creates a connec-
tion with high stiffness .

1 2 3 4

Reverse the order of the steps to release the MODEX node connection. Use the ham-
mer to drive the wedge out of its position until it hangs loose at the node .

Visually inspect all components to check for damage before using them again. The
VISUAL INSPECTION
parts may not be cracked, bent or deformed. The wedge with the integrated rivet must
move freely inside the head of the ledger or diagonal and must be captive.

Unless stated otherwise, all dimensions in mm. 205

Occupational health and safety

15.3 Safety procedures

The contractor erecting the scaffold is responsible for safe erection, modification and
dismantling of the scaffold. He is required to instruct his employees regarding the
tasks to be performed. The contractor is obligated to inform the employees of any new
developments in the scaffolding field that may be relevant to safety. Instruction includes
persisting in reminding the employees of safe work practices. Every contractor who
uses the scaffolds is responsible for using them as intended and observing all regula-
tions pertaining to industrial safety. The following laws and regulations on occupational
health and safety are relevant:

• German occupational safety law (ASiG); December 12, 1973

• Framework directive 89/391/EEC; June 12, 1989
• Work equipment directive 89/655/EEC; November 30, 1989
• Construction site directive 92/57/EEC; June 24, 1992
• German working conditions act (ArbSchG); August 7, 1996
• German social insurance code, book VII (SGB VII); August 7, 1996
• Building site regulation (BaustellV); June 10, 1998
• German product safety act (ProdSG); December 1, 2011
• German ordinance on industrial safety and health (BetrSichV); February 3, 2015
• German statutory accident insurance regulation DGUV 201-011
• German ordinance on industrial safety and health pertaining to the use of personal
protective equipment at work (PSA-BV); December 4, 1996
• Use of personal protective equipment to prevent falling from heights (BGR/GUV-R
198)
• Use of personal protective equipment for rescuing from heights and depths (BGR 199)

Essential information on scaffold erection regulations is provided by:

• DIN 4420, Part 1 (March 2004),

• EN 12810, Part 1 (March 2004), Part 2 (March 2004),
• EN 12811, Part 1 (March 2004), Part 2 (April 2004), Part 3 (February 2003)

The following pages provide samples of various forms to help the contractor meet his
obligations pursuant to the laws and regulations stated above:

• Table 15.1: Hazard assessment

• Table 15.2: Transfer of contractor’s obligations
• Table 15.3: Inspection diagram
• Table 15.4: Proof of fitness for use
• Table 15.5: Test report
• Table 15.6: Tying report with label for not yet complete scaffolds
• Table 15.7: Release log

These samples do not claim to be complete.

More detailed information can be found in the manual „Arbeits- und Schutzgerüste“,
Bauingenieur-Praxis (working and protective scaffolds, practical guide for civil engi-
neers), published by Ernst & Sohn Verlag, Berlin, ISBN 3-433-01644-5.

206 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 15.1: Hazard assessment

Test report for hazard and stress assessment

pursuant to § 5 ArbSchuG (German working conditions act)
Scaffold manufacturer ............................................... Client...................................................
Tel. no. ............................................... Tel. no. ...................................................
Construction project ............................................... Period of use ............................................
Defects due to

Consultation
Defects

Employee
Hazard factor Type of hazard Action resolved

Techn.

ORGA
dept.
by

Determination of hazard posed by ☐ ☐ ☐ ................. ☐

☐ Overhead power line ☐ ☐ ☐ ................. ☐
Hazards due to ☐ Pipelines, shafts, canals ☐ ☐ ☐ ................. ☐
☐ Potentially explosive equipment/plants ☐ ☐ ☐ ................. ☐
Site existing equipment
☐ Mechanical plants, cranes and conveyors ☐ ☐ ☐ ................. ☐
in the work area ☐ Inaccessible areas ☐ ☐ ☐ ................. ☐
☐ Road and rail traffic ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
Erection/modification/dismantling per user guide ☐ ☐ ☐ ................. ☐
☐ AGR along side ☐ ☐ ☐ ................. ☐
☐ AGR in access bay and PPE ☐ ☐ ☐ ................. ☐
Hazards posed by erection, modifi- ☐ PPE ☐ ☐ ☐ ................. ☐
cation and dismantling of scaffolds ☐ Deployment of properly trained and instructed personnel ☐ ☐ ☐ ................. ☐
☐ Sufficient suitable anchor points for PPE ☐ ☐ ☐ ................. ☐
☐ Measures to be able to rescue persons secured with PPE ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
Planks compatible with system ☐ ☐ ☐ ................. ☐
☐ Alu Frame Decks ☐ ☐ ☐ ................. ☐
Hazard posed by faulty planks ☐ Hollow Box Plank ☐ ☐ ☐ ................. ☐
☐ Steel Planks ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Distance from wall ≤ 30 cm ☐ ☐ ☐ ................. ☐
Falling ☐ Guard rail (interior) ☐ ☐ ☐ ................. ☐
Hazard posed by falling off the
☐ Knee rail (interior) ☐ ☐ ☐ ................. ☐
inside of the scaffold ☐ Stage Brackets (interior) ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Side protection ☐ ☐ ☐ ................. ☐
☐ Guard rail ☐ ☐ ☐ ................. ☐
☐ Knee Rail ☐ ☐ ☐ ................. ☐
☐ Toe Board ☐ ☐ ☐ ................. ☐
Hazard posed by falling off the ☐ Ends ☐ ☐ ☐ ................. ☐
outside of the scaffold ☐ Stage Brackets ☐ ☐ ☐ ................. ☐
☐ Protective roof wall ☐ ☐ ☐ ................. ☐
☐ Sufficient suitable anchor points for PPE ☐ ☐ ☐ ................. ☐
☐ Measures to be able to rescue persons secured with PPE ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Visual inspection of scaffold components ☐ ☐ ☐ ................. ☐
☐ Load-bearing ground/floor ☐ ☐ ☐ ................. ☐
☐ Use Base Plates/Jacks ☐ ☐ ☐ ................. ☐
Hazard posed by incorrect erec- ☐ Horizontal assembly ☐ ☐ ☐ ................. ☐
Structural tion, by damaged scaffold compo- ☐
☐
Specify tying pattern
Check ties and tying points
☐
☐
☐
☐
☐
☐
.................
.................
☐
☐
design nents or by scaffold components ☐ Use only approved plugs ☐ ☐ ☐ ................. ☐
removed prematurely ☐ Do not throw scaffold components ☐ ☐ ☐ ................. ☐
☐ Store scaffold components properly ☐ ☐ ☐ ................. ☐
☐ Labelling of scaffold ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
Hazard posed by poor condition ☐ Remove obstacles ☐ ☐ ☐ ................. ☐
Stumbling, ☐ Remove debris/dirt ☐ ☐ ☐ ................. ☐
and stability of platforms and ☐ Dimensions/condition ☐ ☐ ☐ ................. ☐
slipping, ☐ Length of Scaffold Retainer ☐ ☐ ☐ ................. ☐
falling walkways
☐ Climate/weather ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Cordon off / designate ☐ ☐ ☐ ................. ☐
Parts that move Hazard posed by objects slipping ☐
☐
Protective roofs / safety nets
Toe Boards
☐
☐
☐
☐
☐
☐
.................
.................
☐
☐
uncontrollably or falling off scaffold ☐ Hard hats / gloves ☐ ☐ ☐ ................. ☐
☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Use only equipment with CE / GE / regular inspection ☐ ☐ ☐ ☐
Moving parts ☐ Brief employees / consult user guide ☐ ☐ ☐
.................
................. ☐
Hazard posed by impact drills,
without hoists, and scaffold lifts ☐ Expert maintenance/inspection ☐ ☐ ☐ ................. ☐
safeguards ☐ ....................................................... ☐ ☐ ☐ ................. ☐
☐ Have electrical equipment installed/maintained by electricians ☐ ☐ ☐ ................. ☐
Electrical Hazard posed by touching live ☐ Use appropriate power sources, lighting and installation ☐ ☐ ☐ ☐
material
.................
equipment and parts of overhead lines, defective
☐ Regularly inspect residual current circuit breakers ☐ ☐ ☐ ................. ☐
components machines, faulty wiring ☐ Stay far enough away from overhead lines .................
☐ ....................................................... ☐ ☐ ☐ ................. ☐
Risk of injury due to carrying ☐ Provide a hoist or scaffold lift ☐ ☐ ☐ ................. ☐
Physical ☐ .......................................................
strain or lifting heavy components > 25 kg
.................

Unless stated otherwise, all dimensions in mm. 207

Occupational health and safety

Transfer of contractor’s responsibilities

Table 15.2: Transfer of contractor’s obligations

Confirmation of transfer of contractor’s responsibilities

(§ 9 Sect. 2 Nr. 2 OwiG, § 15 Sect. 1 No. 1 SGB VII, § 3 Sect. 1 and 2 ArbSchG)

Mr. / Ms.
will be responsible for the operation / the department *)

of

(Name and postal address of company)

and all aspects pertaining to the industrial health and safety act, the prevention of accidents at the workplace, occupational
illnesses, and work-related health hazards. He/She shall be accountable for:
- managing and maintaining facilities*)
- providing instructions and directives*)
- ensuring effective First Aid measurements if necessary*)
*)
- request work-related medical exams or other work-related medical requirements.
If the cost does not exceed €.

This includes in particular:

City Date

Signature of contractor Signature of responsible person

*)
strike out where not applicable © Dipl.-Ing. D. Stypa

Table 15.3: Inspection diagram

Testing the scaffolds

Operational and work

Used components Structural integrity
place safety

Load bearing capacity of surfaces and ties Identification of scaffold

Condition, e.g. ­apparently
group
undamaged Ties, tests
Side protection
Identification, e.g. Support systems Access
tubes, scaffold couplers,
Distances of stands, suspensions, brackets, cantilevers Corners
components of scaffold
system Tie pattern, connections and stiffeners Supports of planks
Dimensions, e.g. planks, Eccentricities, jack length, slanted positions, tolerances
wall thickness of tubes Distance between build-
ing and edge of plank

Layout of planks
­according to fall height

Protective wall in
­protective roof scaffold

13
208 Unless stated otherwise, all dimensions in mm.
 MODEX

Proof of Usability
Table 15.4: Proof of fitness for use

Frame scaffolds

Facade or Interior scaffold

Facade scaffold Facade scaffold

with national technical approval without national technical approval

Installation of Installation deviating

standard scaffold from standard
design, according to scaffold design
erection and usage
instructions

Proof is required in
individual cases

Proof of structural integrity

Calculation per Calculation per Type identification

DIN EN 12811 DIN EN 12811 per
and building DIN EN 12811 and
permit building permit

Drawing

Proof of work and operational safety

Approval by the Compliance with Compliance with

responsible
Berufsgenossenschaft building permit DIN EN 12811
[German liability
insurance association]

Erection and usage instructions

Proof of usability established

13
Unless stated otherwise, all dimensions in mm. 209
Occupational health and safety

Table 15.5: Test report

Test report for working and protective scaffolds
pursuant to §§ 510 and 11 BetrSichV (German technical rules on operational safety)
Scaffold manufacturer ............................................... Client...................................................
Tel. no. ............................................... Tel. no. ...................................................
Construction project ............................................... Time period ............................................
Type of scaf- ☐ Working scaffold ☐ Protective scaffold ☐ Protective roof scaffold ☐ Protective roof
fold: ☐ Pedestrian passage ☐ Mobile scaffold ☐ Mobile working platform ☐ Suspended scaffold
☐ Weather protection roof ☐ Special scaffold
Design Load class Width class Covering Design
☐ Façade scaffold ☐ 1 0.75 kN/m² ☐ W06 ☐ With nets ☐ Standard design
German general type
approval no. Z-................
☐ Birdcage scaffold ☐ 2 1.50 kN/m² ☐ W09 ☐ With tarps ☐ Proper certification
for specific case
provided
☐ Frame ☐3 2.00 kN/m² ☐ W... ☐ Other
☐ Module ☐4 3.00 kN/m² ☐ Stage Bracket... Traffic safety
☐ Mast brackets ☐5 4.50 kN/m² ☐ Permit
☐ Steel tube coupler ☐6 6.00 kN/m² ☐ Warning signs
☐ Other ☐ No-parking zone
Hazard assessment Additional protective measures (2) Additional assembly aids
☐ Not available ☐ Safety net ☐ Auxiliary scaffold
☐ Available ☐ PPE to protect from falling from heights ☐ Aerial working platform
☐ Determine anchor point for PPE ☐ Scaffold lift
Additional protective measures (1) ☐ Measures to be able to rescue persons ☐ Crane
☐ Side protection (interior) secured with PPE ☐ Other
☐ Cover ☐ Other
Occupational health and operational
Inspection of scaffold components Planks safety
☐ Appears undamaged ☐ Scaffold planks ☐ Side protection
☐ Original components pursuant to permit ☐ System planks ☐ Distance from wall
and user guide
☐ Ladders, access ways
Structural integrity Tying points ☐ Corners
☐ Protective wall in roof protection scaf-
☐ Load-bearing capacity of ground/floor ☐ Tying pattern fold
☐ Jack extension length ☐ Tying record available ☐ Traffic safety, lighting
☐ Longitudinal ledger at height of base ☐ Keep in mind that force is greater with cov-
point ering
☐ Diagonals Approval
☐ Lattice Girders ☐ Scaffold not approved
☐ Special design pursuant to ☐ Sign denying access in place
construction documents ☐ Scaffold approved
☐ Castors ☐ Label affixed
☐ User guide handed over
Transfer
☐ Notes: .................................................................................................................................................................................
.............................................................................................................................................................................................................
.............................................................................................................................................................................................................
☐ Inspection of working and protective scaffold completed (manufacturer)

City, date: ..................................................................

Signature of scaffolder: ................................................................ Foreman: .........................................................................................

☐ Working and protective scaffold accepted with test certificate (scaffold user)

City, date: ................................................................ Signature of client: ......................................................................................................

City, date: ................................................................ Qualified person: ...................................................................................................................

© by D. Stypa

210 Unless stated otherwise, all dimensions in mm.

 MODEX

Table 15.6: Tying report

Tie report
Construction Component:
project:
Plug type: Bolt type:
Tie surface: Test equipment:
Total no. of ties: Tested ties:
x → Row of posts, starting from left Test load in kN:
1 2 3 4 5 6 7 8 9 10 ...
Row of stands, starting from left

...
10
9
8
7
6
5
4
3
2
1
→

A
Test load kN B
1.2 x load of
tie C
D City, date Signature of inspector

Label for not yet complete scaffolds

Off limits

Safety note:
WARNING
Sections of the scaffold that are not ready to be used must be cordoned off and
labelled with prohibition signs!

Unless stated otherwise, all dimensions in mm. 211

Occupational health and safety

Table 15.7 Release log

Scaffold EN 12810-
Gerüst DIN ..... D -- SW...../.....
EN 12810 - H1 - ..... - .....
.....D - SW...../..... - H1 - ..... - .....
Lastklasse
Load class Width of bay
Feldbreite
Feldlänge
Length of bay Bekleidung
Cover (A/B)
Zugang
Access (LA/ST)

General dataAngaben
Allgemeine Check by qualified
Überprüfung durchperson
befähigte Person
Project
Bauvorhaben: ............................................................
Manufacturer
Gerüstersteller: ............................................................
Contractor
Auftraggeber: ............................................................ For
Für the
denmanufacturer
Gerüstersteller: ............................................
Safety coordin. (Name /Name / Date
Datum / Signature
/ Unterschrift)
SiGeKo: ............................................................
Details
Angaben on scaffold
zum Gerüst For
Für the
denscaffold user
Gerüstnutzer: ...........................................
(1 Name
(1 Name / Date
/ Datum / Signature
/ Unterschrift)
EN
DIN12811 part 1:Teil
EN 12811 Working scaffold
1: Arbeitsgerüst
Facade scaffold
Fassadengerüst Area scaffold
Flächengerüst
..........................................
(2 Name
(2 Name / Date
/ Datum / Signature
/ Unterschrift)
Net
Netz Tarpaulin
Plane
DIN
DIN 4420
4420 part 1: Protective
Teil 1: scaffold
Schutzgerüst
...........................................
(3 Name
(3 Name / Date
/ Datum / Signature
/ Unterschrift)
Protect. scaf.
Fanggerüst Protect. scaf.
Dachfanggerüst Protect. roof
Schutzdach

Standard model Approval

Regelausführung (ZulassungZ-.......-......................)
Z-......-.....................) ...........................................
(+ manual
(und A+V, version
Ausgabe ...................)
.................. ) (4 Name / Datum
(4 Name / Unterschrift)
/ Date / Signature

Structural
Nachweisanalysis
im Einzelfall
...........................................
Load class
Lastklasse (5 Name / Datum
(5 Name / Unterschrift)
/ Date / Signature

1 0,75 kN/m² 2 1,50 kN/m² 3 2,00 kN/m²

4 3,00 kN/m² 5 4,50 kN/m² 6 6,00 kN/m² ...........................................
Attention: As sum of evenly distributed live loads in each scaf- (6 Name / Datum
(6 Name / Unterschrift)
/ Date / Signature
Achtung: Als Summe der gleichmäßig verteilten Verkehrslasten
fold bay
in jedem Gerüst-Feld!

212 Unless stated otherwise, all dimensions in mm.

 MODEX

15.4 Instruction for use

Safety note:
WARNING
The following text has to be given to the user of the scaffold.

The instructions compiled here are intended to make the scaffolder aware of how to han-
dle scaffolds. This list includes only the most important instructions and does not claim to
be complete.
It should also not be considered as a substitute for professional dispute regarding occu-
pational health and safety while working on scaffolding.

• Inspect the scaffold for any damage before entering it.

• Enter the scaffold only through proper access ways (interior ladders, staircases).
• Never use a damaged scaffold.
• Using a hoist to lift and unload material onto scaffolds LC 3 is not permitted.
• Regardless of the load class of the standard design, the general rule applies that only
one working platform within a scaffold bay (referring to the area between two posts
and the overall scaffold height) can be subjected to the total working weight.
• The user may not change the scaffold structure after it has been completed.
• Never jump down onto the next deck or drop objects onto the planks.
• Planks must be placed close to one another. They should neither teeter nor give way.
• If materials are stored on the planks, the minimum clearance for walking around the
material is 20.0 cm.
• Three-part side protection has to be installed on all decks.
• Neither materials nor tools may be stored on the deck of any fall protection scaffolds.
• Handle scaffold materials with care when using scaffolds.

All rights reserved, particularly in regard to the translation of documents.

Reproduction or copying in whole or in part of this manual - either through photocopy-
ing, microfilming or any other form or medium, or transferring by means of a machine, or
translating it into a usable language, in particular through the use of electronic data pro-
cessing machines - without the express written permission of HÜNNEBECK, is prohibited.

Unless stated otherwise, all dimensions in mm. 213

Chronology

16 Chronology
Changes since edition 2018-11
Change Page Date
Certificates updated 203 2020-02

214 Unless stated otherwise, all dimensions in mm.

 MODEX

Unless stated otherwise, all dimensions in mm. 215

Hünnebeck

1850 EN 2020-02-25
Deutschland GmbH
Rehhecke 80
D-40885 Ratingen
+49 2102 9371
info_de@huennebeck.com
www.huennebeck.com

The copyright in these instructions for assembly and

use belongs to BrandSafway. All the trademarks named
in these instructions for assembly and use are the
property of BrandSafway, unless marked as third-
party rights or identifiable as such in another way.
Hünnebeck, SGB and Aluma Systems are trademarks
of BrandSafway. Furthermore, all rights are reserved,
particularly with regard to patent grant or utility model
registration. The unauthorized use of these instructions
for assembly and use, of the trademarks contained
therein and other intellectual property rights is expressly
prohibited and represents an infringement of copyright,
trademark rights and other industrial property rights.

The illustrations in this brochure depict actual site

conditions which may not always conform with
applicable safety rules and regulations.

Last updated: February 2020

Keep for later use!

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