Instruction Manual
Instruction Manual
MTR105
MANUAL X-RAY COLLIMATOR
Confidential Information
Ralco s.r.l.
SERIES R 104
RALCO SRL WILL PURSUE ANY AND ALL LEGAL REMEDIES AVAILABLE UNDER
THE LAW TO RECOVER DAMAGES INCURRED BASED UPON THE ABOVE VIOLATION(S).
Revision Level:
The English version of this manual is a translation of the
Italian text, which prevails in case of doubts.
Rev:N Date N.
A 26.03.2007 ACD/006/07
B 15.05.2008 MRM/065/08
C 06.11.2008 MRD/15/08
D 18.01.2010 MRE/04/10
E 22.03.2010 MRD/003/10
F 23.09.2010 MRD/010/10
MRD/011/10
G 14.07.2011 MRD/013/11
24.10.2011 MRD/018/11
H 09.03.2012 MRD/006/12
THIS INSTRUCTION MANUAL PROVIDES THE SPECIFICATIONS, DIMENSIONS, AND FUNCTIONS FOR A STANDARD
COLLIMATOR. PERSONALIZATIONS ARE AVAILABLE UPON REQUEST. WITH PERSONALIZED COLLIMATORS, THE CUSTOMER
MUST ENSURE THE FOLLOWING HAS BEEN PROVIDED:
• YOUR SPECIFIC CODE IS CLEARLY VISIBLE ON THE BACK LABEL AFTER “CUSTOMIZATION”, ABOVE THE SERIAL
NUMBER, TO ENSURE THE CORRECT PERSONALIZED COLLIMATOR HAS BEEN PROVIDED (SEE ABOVE).
• THE CHAPTER ENTITLED “PERSONALIZATIONS,” WHICH INCLUDES RELEVANT INFORMATION REGARDING YOUR
PERSONALIZATION.
• OTHER PROVIDED ATTACHMENTS WHICH REFER TO YOUR PERSONALIZATIONS.
CONTENTS
MTR105 i
ii
MTR105
MTR105_ingTOC.fm
Modello/Model R105
Ralco srl
ADVISORY
THE FOLLOWING INSTRUCTION MANUAL MUST BE READ AND UNDERSTOOD IN ITS ENTIRETY BY THE INSTALLER
AND OPERATOR.
REPORTING
INFORMATION REGARDING ACCIDENTS THAT HAVE OCCURRED WHILE USING THIS COLLIMATOR MUST BE REPORTED
IMMEDIATELY TO RALCO, SRL.
LIMITATION OF LIABILITY
RALCO IS NOT LIABLE IF THE PROVIDED INSTRUCTIONS ARE NOT COMPLIED WITH. FURTHERMORE, RALCO
IS NOT LIABLE IF ONE OR SEVERAL OF THE FOLLOWING INSTANCES APPLY:
IF THE UNIT IS SPECIFICALLY DESIGNED PER CLIENT SPECIFICATIONS AND THE CERTIFICATION WAS THE DUTY
OF THE CLIENT;
THE COLLIMATOR WAS MODIFIED IN ANY WAY BY THE OEM OR OPERATOR;
THE COLLIMATOR WAS INSTALLED WITHOUT RESPECTING THE INSTRUCTIONS, AS PROVIDED IN THIS MANUAL;
THE COLLIMATOR WAS USED IN A WAY OUTSIDE ITS INTENDED USE;
THE COLLIMATOR WAS NOT INSTALLED BY COMPETENT PERSONNEL;
THE COLLIMATOR WAS NOT OPERATED SAFELY OR IN A WAY CONTRARY TO THE INSTRUCTIONS IN THIS MANUAL;
THE COLLIMATOR WAS NOT SUBJECT TO ROUTINE INSPECTION AND MAINTENANCE BY COMPETENT PERSONNEL;
THE COLLIMATOR WAS REPAIRED WITH NON-RALCO SPARE PARTS;
R105 - Advisory
MTR105 ADVISORY
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 1
Modello/Model R105
Ralco srl
THE COLLIMATOR DESCRIBED HERE, IS USED ON RADIOLOGICAL SYSTEMS AND IS CLASSIFIED AS A TYPE IIB
ACCORDING TO ATTACHMENT IX. THE COLLIMATOR HAS BEEN DESIGNED AND MANUFACTURED IN COMPLIANCE
TO ATTACHMENT II OF LEGISLATIVE DECREE, 2 FEBRUARY 1997, N. 46, IMPLEMENTATION OF DIRECTIVE
93/42/CEE OF 14 JUNE 1993 AND SUCCESSIVE MODIFICATIONS APPLYING DIRECTIVE 2007/47/CE.
LIST APPLICABLE STANDARDS AND TO WHICH RALCO ADHERES TO:
EN 60601-1:2006
EN 60601-1-2:2007
EN 60601-1-3:2008
EN 60601-2-54:2009
EN 60825-1:2007
ISO 9001:2008
UNI ESO 13485:2004
21 CFR SUBCHAPTER J (FDA)
8750 01 & 8750 81 (CSA)
CE
*RALCO CAN PROVIDE DOCUMENTATION REGARDING ITS ADHERENCE TO ANY OF THE ABOVE STANDARDS.
EN 60601-1 par. 5
• PROTECTION AGAINST ELECTRIC HAZARDS: "CLASS I" EQUIPMENT.
• PROTECTION AGAINST DIRECT AND INDIRECT CONTACTS: TYPE B EQUIPMENT WITH APPLIED PARTS.
• PROTECTION AGAINST WATER SEE PAGE: "COMMON EQUIPMENT".
• SAFETY OF OPERATION IN THE PRESENCE OF INFLAMMABLE ANAESTHETICS WITH AIR OR OXYGEN OR NITROUS
OXIDE: EQUIPMENT NOT SUITED TO APPLICATION IN THE PRESENCE OF INFLAMMABLE ANAESTHETIC MIXTURES
CONTAINING AIR OR OXYGEN OR NITROUS OXIDE.
• OPERATION CONDITIONS: EQUIPMENT FOR CONTINUOUS OPERATION AT INTERMITTENT LOADS - SEE CHAPTER
OPERATION INSTRUCTIONS.
• SHOULD LABEL DATA ON THE COLLIMATOR NOT CORRESPOND TO THE SPECIFICATIONS HEREIN, INFORM RALCO OF
THE NON CONFORMITY.
• VERIFICATIONS OF THE SPECIFICATIONS ARE TO BE PERFORMED ACCORDING TO THE INDICATED
EQUIPMENT STANDARDS.
THE INHERENT RISK OF USING COLLIMATORS IN RADIOLOGICAL SYSTEMS IS DEEMED REASONABLE AS DETERMINED
BY APPLICABLE STANDARDS. THE USE OF COLLIMATORS FOR RADIOLOGICAL SYSTEMS IS STRICTLY REGULATED.
RALCO FOLLOWS ALL APPLICABLE STANDARDS. IT IS UP TO THE INSTALLER AND OPERATOR TO ENSURE THAT
R105 - Advisory
ALL POSSIBLE STEPS ARE FOLLOWED TO ENSURE THE HEALTH AND SAFETY OF THE PATIENT AND OPERATOR.
MTR105 ADVISORY
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 2
Modello/Model R105
Ralco srl
SYMBOLS
IN THIS MANUAL THE FOLLOWING SYMBOLS ARE USED:
THE TRIANGLE EMPHASIZES WARNINGS AND CAUTIONARY MESSAGES WHICH ARE IMPORTANT FOR YOUR SAFETY
AND/OR EFFICIENT OPERATION OF THE EQUIPMENT. THESE WARNINGS MUST BE STRICTLY COMPLIED WITH.
INFORMATION PROVIDED WITH THE LAMP IS ADDITIONAL ADVICE FOR THE PROPER CONTROL AND PRACTICAL
USE OF THE UNIT.
RALCO INSTRUCTION MANUALS ARE AVAILABLE IN TWO VERSIONS: ITALIAN AND ENGLISH.
THE ENGLISH VERSION OF THIS MANUAL IS A TRANSLATION OF THE ITALIAN TEXT WHICH PREVAILS IN CASE OF DOUBTS.
MTR105 ADVISORY
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 3
Modello/Model R105
Ralco srl
SYMBOLS
417-iec
Alternating Current 01-14
503
417-iec
Direct Current 01-18
5031
417-iec
Protective Ground 01-20
5019
417-iec
Plus; Positive Polarity 01-27
5019
417-iec
Minus; Negative Polarity 01-28
5006
417-iec
Input 01-36
5006
417-iec
Output 01-37
5034
417-iec
Iris Diaphragm: Closed 01-70
5324
417-iec
Radiation Filter or Filtration 04-51
5381
417-iec
Light Indicator of Radiation Field 04-51
5381
417-iec
Beam Limiting Device: Open 04-55
5385
417-iec
Beam Limiting Device: Closed 04-56
5386
MTR105 SYMBOLS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 4
Modello/Model R105
Ralco srl
Description No. Ref. IEC
Electrostatic-Sensitive Device
MTR105 SYMBOLS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 5
Modello/Model R105
Ralco srl
DESCRIPTION
Square-field, single-layer X-ray collimator. This collimator is light weight and compact,
ideally suited for installation on mobile X-ray equipment. The unit has been designed
and manufactured for clinical skeletal investigtions and ER applications.
The X-ray field is defined by 2 pair of lead-lined shutters located near the exit window of the X-
ray beam from the collimator and, a lead-line disc (near the focus) that limits the X-ray beam
to the larger field size.
The 2 pair of shutters move perpendicularly within the X-ray field; shutter movements are
manual, controlled by two knobs on the collimator front panel.
CHARACTERISTICS
Mounting Plane at 100 mm (3.93") from the focus.
Continuous film coverage from Min: 00 x 00 cm to Max: 43 x 43 cm at 100 cm SID.
Radiation shielding: 125 kVp - 4 A
Accessory guides are used for accessories and additonal filtration.
High luminosity provided by a quartz iodide lamp simulating the X-ray field.
Minimum inherent filtration 2 mm aluminium equivalent.
GC 338 timer limiting projection lamp exposure time to 30 seconds thus extending lamp life
by preventing overheating.
MTR105 DESCRIPTION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 6
Modello/Model R105
Ralco srl
This collimator may have the following optional items; a detailed description is provided in the
chapter OPTIONAL ITEMS.
MTR105 DESCRIPTION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 7
Modello/Model R105
Ralco srl
SPECIFICATIONS
Specifications of the basic version of the collimator are described here below.
MTR105 SPECIFICATIONS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 8
Modello/Model R105
Ralco srl
SID: (optional)
Precision of Measurement with Retractable Tape < 2% SID
EN 60601-2-54
Leakage Radiation
Measured at 100 cm with X-ray Beam = 125 kVp - 4 A < 40 mRh
EN 60601-2-54
Potentiometers
n.a.
Square Field
n.a.
Round Field
Maximum Load for Accessory Guides
GUIDES FOR ACCESSORIES (IF ASSEMBLED): PRIOR TO INSERTING Static load: 70 N (about 7.1 Kg)
ACCESSORIES IN THE GUIDES CHECK ON THE PERFECT ATTACHMENT
Dynamic load: 15 Nm (approx.
OF THE SUPPORT WITH THE MOUNTING SLOT ON THE COLLIMATOR
(TOLERANCE MAX. ± 0,5 MM). A FAULTY ATTACHMENT COULD BE 3.06 Kg)
DANGEROUS AND IT COULD CAUSE THE FALL OF ACCESSORIES
Operation Environment
10°- 40°C
• Ambient Temperature
0%- 75%
• Relative Humidity
700 - 1060 hPa
• Atmospheric Pressure
Storage
-40° - 70°C
• Temperature
10% - 95%
• Humidity
500 - 1060 hPa
• Atmospheric Pressure
Weight 4.6 Kg
L: 255 mm
Dimensions W: 177 mm
H: 103 mm
R105 - Specifications
MTR105 SPECIFICATIONS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 9
Modello/Model R105
Ralco srl
INSTALLATION
X-RAY TUBE COMPATIBILITY
• Using the dimensions in Fig. Tube Compatibility below, ensure the collimator can be
mounted to the X-ray tube.
• Check that the tube housing literature indicates congruent minimum inherent filtration (1
mm) and, that maximum radiation leakage is 30 mR/hour measured at 1 m from the source
when operating at its leakage technique factors (125 kVp - 4 A).
• Source values (tube housing-collimator) must not be less than 3 mm Al for filtration and
must never exceed 100 mR/hr for radiation leakage.
[21 CFR sub-chapter J, part 1020.30 (m) (1)].
• The distance between the X-ray tube focus and the flange mounting plane (collimator
upper plate) must be: 100 mm (3.93"), tolerance +/- (0.04”).
• Use the X-ray tube housing literature to determine the distance from the focal spot to the
tube port face.
• Subtract the resulting distance from 100 mm (3.93") and determine the number of 1.5 mm
(0,06") spacers that, combined with the thickness of the mounting flange (20 mm for the
fixed flange; 18 mm for the rotating flange). Allowable tolerance is 1 mm. (0.04").
R105 - Installation
• Different flange models with their dimensions are listed in the Chapter - DESCRIPTION, para-
graph Optional Items.
• Mount the flange and spacers to the tube port with 4 bolts that must be long enough to be
driven into the tube port face for at least 5 threads.
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 10
Modello/Model R105
Ralco srl
• Tighten the bolts.
IMPORTANT
TO SAFEGUARD THE OPERATOR AND PATIENT AGAINST THE HAZARD OF A FALLING
COLLIMATOR, THE FOLLOWING INDICATIONS MUST BE RESPECTED.
• Unscrew the four mounting and centering adjustment Allen screws until the four tabs are
withdrawn from the collimator top opening, see Fig. Mounting Flange in this Chapter.
NOTE:
WHEN UNSCREWING THE ALLEN SCREWS WHICH CONTROL THE TABS, DO NOT
USE FORCE EXCEEDING 0,55 NM.
UNSCREW WITH CARE SO AS NOT TO DAMAGE THE FIXING TABS.
MAKE SURE TO TIGHTEN THE ALLEN SCREWS SECURING THE CONTROL TABS.
APPROPRIATE TIGHTENING OF THE 4 ALLEN SCREWS ENSURES SECURE MOUNTING
OF THE COLLIMATOR. TIGHTENING FORCE USED MUST BE GREATER THAN 0.50 NM.
• Check to see that the distance between the collimator housing and the mounting flange is
equal in all directions and that the collimator face is parallel to the axis of the table.
• Loosen the screws and adjust if required.
•
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 11
Modello/Model R105
Ralco srl
Fig. Mounting Flange
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 12
Modello/Model R105
Ralco srl
ELECTRICAL CONNECTION
THE WIRING DIAGRAM INCLUDED IN THIS CHAPTER REFERS TO THE STANDARD PRODUCT.
IT IS THE RESPONSIBILITY OF THE CUSTOMER WHO HAS REQUESTED AN ELECTRIC
CUSTOMIZATION, TO ENSURE THAT AN ELECTRIC DIAGRAM RELATING TO THE CUSTOMIZATION
HAS BEEN PROVIDED WITH THE DOCUMENTATION.
THE DEVICE MUST BE EXCLUSIVELY CONNECTED TO POWER NETWORK, WITH EARTH PROTEC-
TION, IN ORDER TO AVOID A RISK OF ELECTRICAL SHOCK.
Supply and signals to the collimator must be to 2007/47/CEE standards. Devices that supply
to the collimator must therefore feature double or reinforced insulation as provided by the
General Standard on Electro-medical Equipment CEI62-5 +A2 (EN 60601-1).
The device is electrostatic sensitive, consequently all the relating safety standards must
be complied with.
CABLES AND TERMINALS USED FOR THE INTERNAL CONNECTION OF THE COLLIMATOR MUST
BE SUITABLE FOR OPERATION AT TEMPERATURES OF 70°C AND COLLIMATOR CURRENT
ABSORPTION.
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 13
Modello/Model R105
Ralco srl
• Remount the cover.
INCORRECT POWER SUPPLY COULD DAMAGE THE ELECTRONIC TIMER AND/OR THE
LIGHT SOURCE.
SUPPLY MAY BE EITHER IN ALTERNATE OR DIRECT CURRENT.
IN THE CASE OF DIRECT CURRENT SUPPLY INSERT JUMPER JP2 AND MAKE CERTAIN
THAT POLARITY IS RESPECTED.
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 14
Modello/Model R105
Ralco srl
Fig. Wiring Diagram
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 15
Modello/Model R105
Ralco srl
GC 338 Timer
Connectors
1. Lamp output (max 9 A)
2. Push button input
3. Power Supply +12/24 V DC o 12-24 V AC/V DC A
J1 POWER SUPPLY AND OUTPUTS
4. Shared Lamp
5. Power Supply –12/24 V DC o 12-24 V AC/V DC B
6. Shared push button
1. +Laser Power Supply (5 V)
J2 LASER POWER SUPPLY 5VDC 2. GND Laser
1. V pp
2. +5 V
3. GND
J3 PROGRAMING CONNECTOR
4. PGD
5. PGC
6. NC
1. +Fan Power Supply (max 200 mA)
J4 – FAN POWER SUPPLY 12V DC
2. – Fan Power Supply
JUMPERS OFF - no jumper
ON - jumper
JP1, JP2 – LAMP TIME SELECTION JP1 JP2
OFF - 30 s OFF - 30 s
ON - 45 s OFF - 45 s
OFF - 60 s ON - 60 s
ON - 120 s ON - 120 s
JP3, JP4 – OPERATION MODE JP3 JP4
SELECTION
OFF - Timer OFF - Timer
ON - Timer reset by OFF - Timer reset by pressing
pressing the button the button
OFF - Power Supply ON - Power Supply
ON - Fan ON for 90 ON - Fan ON for 90 seconds
seconds longer than the longer than the lamp
lamp
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 16
Modello/Model R105
Ralco srl
Fig. GC 338 Layout
R105 - Installation
MTR105 INSTALLATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 17
Modello/Model R105
Ralco srl
OPERATION INSTRUCTIONS
LIGHT/X-RAY FIELD SETTING
• Set the collimator at 100 cm SID.
• By rotating the knobs and with the knob index on the front panel, follow the tags of the
scale.
• Do not force the knobs.
• Activate the light field by pressing the related push-button on the collimator front panel.
• The collimator is ready to operate.
WARNING:
PROLONGED LIGHTING WITHOUT ALLOWING LIGHT SOURCE TO COOL CAUSES THE
COLLIMATOR TO OVERHEAT IN THE AREA NEAR THE LIGHT SOURCE.
FOR EMERGENCIES: MAXIMUM LIMIT ADIVSED IS 5 SUCCESSIVE LIGHT SOURCE OPER-
ATIONS. ALLOW THE COLLIMATOR TO COOL (ABOUT 10 MIN).
IF THE DISTANCE OF 1 M SID CANNOT BE DETERMINED, USE THE SID VALUE CLOSEST
TO ONE METER AND CALCULATE THE MEASUREMENT TOLERANCES AS THE APPROPRIATE
PERCENTAGES OF THE DISTANCE.
IF THE X-RAY BEAM CANNOT BE POSITIONED VERTICALLY USE CLAMPS, MASKING TAPE,
OR OTHER MATERIAL AS REQUIRED TO POSITION THE X-RAY TUBE AND IMAGE RECEPTOR.
THE X-RAY TUBE AND THE IMAGE RECEPTOR MUST BE SET OUT AT THE SPECIFIED
SID DISTANCE PERPENDICULARLY TO THE X-RAY TUBE AS DESCRIBED IN THE FOLLOWING
PROCEDURE.
MTR105 CALIBRATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 19
Modello/Model R105
Ralco srl
• Make an exposure.
• Remove the cassette and process the film.
• Use the test film to check the alignments described below.
THE HEEL EFFECT WILL CAUSE THE FIELD TOWARD THE CATHODE TO BE SLIGHTLY
LESS SHARP THAN ON THE OTHER THREE SIDES. THIS IS NORMAL AND CANNOT BE
CORRECTED BY ADJUSTMENT. IN ADDITION, AN X-RAY TUBE OF 12° OR LESS TARGET
ANGLE WILL PRODUCE AN ASYMMETRICALLY SHAPED FIELD WHEN A LARGE FIELD SIZE
IS USED AT SHORT SID, BECAUSE OF ANODE CUT-OFF EFFECT. THIS IS NORMAL AND
MAY NOT BE CORRECTED BY ADJUSTMENT.
• Remove the part of the cover necessary to access the screws, see Chapter - COVER
REMOVAL
• Remove the light source protection (dissipater) by unscrewing the fixing screws . This
R105 - Calibration
MTR105 CALIBRATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 20
Modello/Model R105
Ralco srl
See the following Fig. Light Field Adjustment
MTR105 CALIBRATION
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 21
Modello/Model R105
Ralco srl
COMPLIANCE VERIFICATION
The above HVL requirements can be met if it is demonstrated that the aluminium equivalent in
the primary beam is not less than that shown in the following table:
30 0.3
Below 50 40 0.4
50 0.5
51 1.2
From 51 a70 60 1.3
70 1.5
71 2.1
80 2.3
90 2.5
100 2.7
Above 71 110 3.0
120 3.2
130 3.5
140 3.8
150 4.1
The information contained in the above table was extracted from the Code of Federal
R105 - Compliance Verification
Below 50 0.5
From 51 to 70 1.5
Over 70 2.2
The Aluminium equivalence of each component in the primary beam (X-ray tube and housing,
beam limiting device and any additional filtration in the system) is specified on the component,
in the technical data attached to the component or can be measured. Determine the total
aluminium equivalence in the primary beam and make sure that it is equal or greater than those
specified in the above Table Total Filtration of Primary Beam in Aluminium Equivalence.
a) Direct the central X-ray beam perpendicular and in the center of a RAD-Check instrument.
Determine the exact distance from the X-ray tube focal spot to the window of the collimator
(273 mm - 10.75"). Place the input area of the RAD-CHECK at an equal distance from the
collimator window. Collimate the beam to an area slightly larger than the detector.
b) Select a tube potential of 100 kVp and appropriate mA and seconds, with no added filtration
in the beam make an exposure and record the reading. Using a set of several sheets of 1100
Aluminium Alloy, each having a thickness of 0.5 or 1.0 mm, tape the filtration to the window
of the collimator. Make an exposure for each increments of filtration and record the reading.
generale\12_verif_conf_graph.gif
CROSSHAIR ALIGNMENT
CHAPTER- ADJUSTMENTS, PARAGRAPH CROSSHAIR ALIGNMENT.
b) Place the Focus of the X-Ray tube at 100 cm. from the table top were the light field as been
projected. Open the collimator's shutters to assure that each quadrant of the light field is
larger than the measuring area of the photometer.
c) Check that the voltage specified by the manufacturer is applied to the lamp, make certain
that all surfaces in the light beam are clean and unobstructed.
d) Place a photometer capable of reading up to 160 lux in the centre of each of the four
quadrants of the light field.
The R105 colimator is suitable for use in the specified electromagnetic environment. The purchaser or user of the R105 should
assure that it is used in an electromagnetic environment as described below:
RF emissions Class [A] This R105 is suitable for use in all establishments other than
CISPR 11 domestic and those directly connected to the low voltage
power supply network which supplies buildings used for
Harmonic emissions [Not applicable] domestic purposes.
IEC 61000-3-2
CISPR 14 N.A. This Collimator is not suitable for interconnection with other
equipment.
CISPR 15 N.A. This Collimator is not suitable for interconnection with other
equipment.
lines 0% Un for 5 s
IEC 61000-4-11
The R105 collimator is intended for use in the electromagnetic environment specified below. The customer or the user of the
collimator should assure that it is used in such an environment.
Collimator R105 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The
customer or the user of the collimator can help prevent electromagnetic interference by maintaining a minimum distance
between portable and mobile RF communications equipment (transmitters) and the collimator as recommended below,
according to the maximum output power of the communications equipment.
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m) can
be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of
the transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1 At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects and people.
R105 - Compliance Verification
(1).
(2).
(3).
DISCONNECT THE
CONNECTOR.
R105 - Cover Removal
(5).
ACCESS TO THE CLUTCHES AND THE ELECTRONIC BOARD BY REMOVING THE KNOBS AND THE
FRONT PANEL.
Power Supply
ACCESS TO THE COLLIMATOR POWER SUPPLY BY REMOVING THE SCREW AND THE REAR
PANEL.
R105 - Cover Removal
WARNING:
THIS IS PROVIDED AS AN AID TO THE END USER. RALCO IS NOT
LIABLE FOR ANY DAMAGES RESULTING FROM THE ALTERING OF PRESET
FACTORY CONFIGURATIONS.
MTR105 ADJUSTMENTS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 33
Modello/Model R105
Ralco srl
• If a shutter control is too tight, loosen one of the two screws A on the U bolt that frictions
the shaft, see Fig. Friction Brake.
• Before replacing the knobs, close both shutters and mount/fix the knobs so that the field
index is set at “0” (completely closed), see paragraph Shutter Dial Adjustment in this
Chapter.
R105 - Adjustments
MTR105 ADJUSTMENTS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 34
Modello/Model R105
Ralco srl
TROUBLESHOOTING
A faulty Collimator must not be used until it is repaired and checked.
The use of a faulty collimator might impair the safety of the operator and patient.
Before returning the collimator to Ralco for repair, please make sure that the fault is not caused
by one of the problems listed below. If the indications provided fail to solve your fault, please
make sure that you obtain a Return number (RMA) from Ralco for the collimator, see
Chapter - GENERAL, paragraph Repairs.
Light Source
Problem Cause Solution
Collimator supplied Check: Supply/Tension/Current/
incorrectly Polarity/Fuses
Check item
Faulty light source Replace if necessary, see
Chapter- SUBSTITUTIONS
The light source fails to
switch ON Check timer supply
Faulty timer Substitute if necessary, see
Chapter- SUBSTITUTIONS
Centering
Problem Cause Solution
The collimator is not The mirror or light See Chapter- CALIBRATION,
centered source are not paragraph Light Field to X-ray Field
positioned correctly Alignment
Field Size
Problem Cause Solution
Faulty field size Knobs are not Regulate, see Chapter-
indication regulated ADJUSTMENTS
Shutters
Problem Cause Solution
R105 - Troubleshooting
MTR105 TROUBLESHOOTING
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 35
Modello/Model R105
Ralco srl
SUBSTITUTIONS
SUBSTITUTION OF THE HALOGEN LAMP
WARNING: DO NOT TOUCH THE LAMP, THE SOCKET, OR THE LAMP BRACKET
WITH YOUR FINGER. THEY CAN BE VERY HOT AND CAUSE SEVERE BURNS.
WARNING: DO NOT TOUCH THE LAMP WITH YOUR FINGERS, EVEN WHEN
IT IS COLD.OIL FROM YOUR SKIN WILL CAUSE THE LAMP TO CRACK AND
POSSIBLY EXPLODE. IF YOU HAVE TOUCHED THE LAMP, WIPE THE SURFACE
WITH ALCOHOL, THEN HANDLE THE LAMP WITH A PIECE OF PAPER.
nection of the cables on the 4 or 6-way electric terminal depending in the model.
MTR105 SUBSTITUTIONS
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 36
Modello/Model R105
Ralco srl
SPARE PARTS
R105 STANDARD
PN DESCRIPTION
RO 002 Spacer steel, 1.5 mm thickness
RS 006 Lamp, 24 V- 100 W
RS 033 Lamp holder, ceramic
RS 039 Knob with index
RS 041 Panel, anti-dust
RS 047 Push-button up to s.n. 21006
RS 063 Timer, electronic, GC 338 - 24 V
RS 125 Washer
RS 110 Frame, plastic
RS 137 Guide, right
RS 138 Guide, left
RS 146 Screws, for guides, tcm 3x14
RS 155 Panel, rear
RS 199 Cover, upper
RS 239 Plastic, upper cover
RS 463 Cover, lower, 1 mm - group
RS 464 Panel, front 1 mm, group up to sn 21006
RS 465 Mirror, 1.7 mm thickness
RS 720 Cone, lead
RS 725 Tape measure, retractable type
RS 828 Front panel with push-button from s.n. 21007
RS 1171 Screws, cover, TS M3x8
Label
R105 - Spare Parts
THE HEEL EFFECT WILL CAUSE THE FIELD TOWARD THE CATHODE TO BE SLIGHTLY LESS SHARP
THAN ON THE OTHER THREE SIDES. THIS IS NORMAL AND CANNOT BE CORRECTED BY ADJUSTMENT.
IN ADDITION, AN X-RAY TUBE OF 12° OR LESS TARGET ANGLE WILL PRODUCE AN ASYMMETRICALLY
SHAPED FIELD WHEN A LARGE FIELD SIZE IS USED AT SHORT SID, BECAUSE OF ANODE CUT-OFF
EFFECT. THIS IS NORMAL AND MAY NOT BE CORRECTED BY ADJUSTMENT.
R105 - Optional Items
THE HEEL EFFECT WILL CAUSE THE FIELD TOWARD THE CATHODE TO BE SLIGHTLY LESS SHARP
THAN ON THE OTHER THREE SIDES. THIS IS NORMAL AND CANNOT BE CORRECTED BY
ADJUSTMENT. IN ADDITION, AN X-RAY TUBE OF 12° OR LESS TARGET ANGLE WILL PRODUCE AN
ASYMMETRICALLY SHAPED FIELD WHEN A LARGE FIELD SIZE IS USED AT SHORT SID, BECAUSE
OF ANODE CUT-OFF EFFECT. THIS IS NORMAL AND MAY NOT BE CORRECTED BY ADJUSTMENT.
R105 - Optional Items
For the collimator to rotate to position "Ø", two of the four tabs retract to allow to rotation. Adjust
and tighten the four Allen screws as follows:
screws 1 and 3 = 7 turns (tight);
screws 2 and 4 = 5½ turns exactly;
See Fig. Mounting Flange in this chapter. Please Note: If Allen screws "2" and "4" are
tightened more than 5 ½ turns, the collimator will not rotate.
Check that the distance between the collimator housing and the mounting flange is equal in all
directions and, that the collimator face is parallel to the table axis.
Loosen the screws and adjust if required.
Mounting Flange
R105 - Optional Items
GC-LED-5A
R105 - Optional Items
TR1- CURRENT CONTROL Adjust the output current intensity to the LED.
Step-less current adjustment from 0 to 5.1 A. Adjusting
current to approximately 4.7 A will increase LED life without
a significant loss of luminosity.
TR2 - TIME ADJUSTMENT Adjusts the time from 30s to 120s up to 90% of run,
maximum light ON time is 15 min. for safety reasons.
When the timer is regulated at over 120s (i.e. 100% of its
adjustment), the timer performs as power supply: it starts
by powering-up the LED and other features such as laser
and fan. In this case, maximum light ON time is 15 min. for
safety reasons.
LED Substitution
• Disconnect supply.
• Remove the cover, see Chapter - COVER REMOVAL.
• Remove the LED protection heatsink.
• Unsolder two wires, see Fig. LED Substitution.
• Unscrew two fixing screws, see Fig. LED Substitution.
• Remove the faulty LED.
• Substitute the LED with an identical item; handle it gently and make sure it doesn’t get dirty.
• Tighten the two fixing screws.
• Solder the two wires.
R105 - Optional Items
Do not spray water or detergent directly over the collimator. The unit’s liquid
protection level is IPx0.
DISINFECTION
The disinfection method use must conform with the currently applicable norms and directives
covering disinfection and protection against explosion hazards.
.
Never use caustic substances, solvents or abrasive detergents.
If products that could form explosive gas mixtures are used, allow the gas to
evaporate before starting the system.
• Disconnect supply.
• Disinfect the unit including accessories and cables with a dampened cloth.
• Do not spray the unit with the disinfectant because it could leak into the collimator.
RECOMMENDED MAINTENANCE PROGRAM
Ralco suggests a yearly servicing program, however shorter intervals are advisable when the
collimator is subject to heavy workloads.
• Re-calibration of the collimator will be necessary whenever the X-ray tube is changed or at
each substitution of the lamp used to simulate the light field.
• Calibration procedures must be performed as described in this manual.
• Check once a week that the screws and tabs which serve to secure the collimator to the
flange/tube adapter are correctly tightened.
• Remove the covers and panels from collimator. Inspect the moving parts for signs of wear
R105 - Maintenance
or damage.
• Check the electric system and substitute parts that show wear.
• Check the plastic anti-dust window and substitute it if necessary.
• Clean the collimator with a soft cloth paying particular attention to the plastic anti-dust win-
dow. Do not use abrasive or inflammable cleaning products.
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MANUALE ISTRUZIONI / INSTRUCTION MANUAL 51
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Ralco srl
• Wipe away all excess oil and remount the cover.
MAKE SURE TO TIGHTEN THE ALLEN SCREWS SECURING THE COLLIMATOR OR THE CONTROL TABS.
APPROPRIATE TIGHTENING OF THE 4 ALLEN SCREWS ENSURES SECURE MOUNTING OF THE
COLLIMATOR. TIGHTENING FORCE USED MUST NOT EXCEED 0.50 NM.
MTR105 MAINTENANCE
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 52
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Ralco srl
GENERAL
REPAIRS
In the event the customer finds any noncompliance or malfunctions of the collimator, contact
Ralco via e-mail at the address: p.vescera@ralco.it (Ralco Assistance).
The information must include:
• The model and serial number of the collimator found on the label.
• A detailed description of the problem (in Italian or English).
• It is important to specify if you want a repair or a total refurbishment of the product.
Ralco will resolve the problem by either providing directions, and/or field service or by sending
replacement parts.
In the event the collimator needs to be repaired at Ralco, customer service will immediately
provide the customer with a RMA (Return Merchandise Authorization) number as your consent
to the return and provide all necessary additional information.
The shipping of the unit is at the customer’s expense if the unit is out of warranty, see
paragraph WARRANTY in this chapter.
Ralco reserves the right to decide if the collimator is to be repaired or substituted.
Defective material is to be sent to:
RALCO SRL
VIA DEI TIGLI 13/G
20853 BIASSONO (MB) - ITALIA
FAX: ++39-039-2497.799
EMAIL: RALCO@RALCO.IT
END OF LIFE DISPOSAL
Your collimator contains materials which can be recycled and reused. Specialised companies
can recycle your product to increase the amount of reusable materials and to minimize the
amount of materials to be disposed of.
The product contains lead which can be highly contaminating if dispersed
incorrectly. The following symbol signifies that the product conforms to the
environmental requirements of directives 202/95/EC, 2002/96/EC, 2003/108/EC;
it must be disposed of correctly at the end of its life-cycle.
The collimator does not contain polluting materials or products with the exception
of the lead that composes the shutters - avoid direct contact with lead especially for prolonged
periods.
It is required that you observe Local Laws regulating the disposal of the collimator using
certified environmental management entities. Should this prove impossible, return the
collimator to Ralco at the purchaser's expense and Ralco will undertake its correct disposal.
If you are replacing the unit with new equipment, you may return the old collimator to Ralco.
Please contact us if you require further information.
WARRANTY
Ralco undertakes to replace and repair any collimator part during a period of 24 months from
R105 - General
the date of invoice and cover the labour costs involved, not including the exemptions below.
The warranty applies provided the product has been handled properly in accordance with its
operating instructions; presentation is required of the original invoice indicating the date of
MTR105 GENERAL
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 53
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Ralco srl
purchase, the model and serial number as well as other documents originally supplied with the
set.
Exemptions:
• If unit documents have been altered in any way or made illegible;
• If the model or production number on the product has been altered, deleted, removed or
made illegible;
• If repairs or product modifications and alterations have been performed by unauthorized
and unqualified persons;
• If unauthorized repairs and/or modifications have been performed;
• To damage caused by misuse or neglect, incorrect installation or accidental damage
including but not limited to lighting, water or fire;
• To use of unoriginal spare parts and accessories.
In-warranty spares will be available only upon return to Ralco, at the customer's expense, of
the parts considered to be faulty to allow Ralco to assess the cause of the fault.
COMPONENTS NOT COVERED BY THIS WARRANTY
• Consumable items such as lamps.
Items not produced by Ralco; these items will be accorded to warranty granted by the
constructor:
• Motors: 1 year
• Potentiometers: 1 year
• Electronic Boards: 1 year
• Laser: 1 year
DISASSEMBLY
MTR105 GENERAL
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 54
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Ralco srl
SAFETY/RESPONSIBILITY
Ralco adheres to the directives governing manufacturers of electro-medical equipment:
Directive 2007/47/CEE para.10 -Legislative Decree n° 46 para.10
Ralco shall not be held responsible when instructions provided in the present manual are not
complied with. Ralco shall not be held responsible if the collimator relates to one or several of
the following instances:
• The unit is of Ralco construction, built to client specifications with no CE marking.
• The unit has been modified by the OEM or end user.
• The unit has been installed without respecting the instructions provided in this manual.
• The unit is used without respecting the instructions provided in this manual.
• The unit has not been subject to routine functional inspection.
• The unit has not been subject to routine maintenance.
• The unit has been repaired with unoriginal spare parts.
• Ralco shall decline all responsibility for any damage, direct or indirect, caused to persons
or things by inappropriate accessories.
INFORMATION REGARDING ACCIDENTS THAT HAVE OCCURRED WHILE USING THE RADIOLOGICAL
COLLIMATOR MUST BE REPORTED IMMEDIATELY TO RALCO SRL.
RESIDUAL RISKS
The collimator has been constructed to current standards to meet the safety requisites of
directive 2007/47/CEE. However, due to the presence of x-rays, the type of application implies
a residual risk derived from possible faults that could occur during operation of the unit.
The Instructions contained in the this Manual will ensure the correct use of the device and
reduce the causes of possible hazards.
The residual risks of the device are reasonable; they have been assessed and approved in the
related Risk Management Plan contained the Technical Report.
R105 - General
MTR105 GENERAL
MANUALE ISTRUZIONI / INSTRUCTION MANUAL 55
Information For The Manufacturer
The following form is provided for your comments and suggestions with regards to the collimator so that we
may ensure and improve the quality of our production.
Please e-mail comments and/or suggestions to: p.vescera@ralco.it
Date:
Customer:
Information regarding possible accidents that may have occurred while using the collimator.
Directive 2007/47/CE states that accidents (such as death or grievous injury to a patient) that involve the
collimator described herein, must be reported to the Ministry of Health and to the Manufacturer.
The present form is provided to report to Ralco srl post-free.
Date:
Customer:
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