Document Generator

Controller Micro850

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 Document Generator

Table of Contents
Controller Micro850 ................................................................................................................................................................................................................................................... 4
Device Configuration ............................................................................................................................................................................................................................................. 4
Controller .......................................................................................................................................................................................................................................................... 4
Overview ........................................................................................................................................................................................................................................................ 4
General ........................................................................................................................................................................................................................................................... 4
Plug-in Modules ............................................................................................................................................................................................................................................. 4
Memory.......................................................................................................................................................................................................................................................... 5
Startup/Faults ................................................................................................................................................................................................................................................ 5
Serial Port ....................................................................................................................................................................................................................................................... 5
USB Port ......................................................................................................................................................................................................................................................... 6
Ethernet ......................................................................................................................................................................................................................................................... 6
Real Time Clock .............................................................................................................................................................................................................................................. 6
Embedded I/O ................................................................................................................................................................................................................................................ 7
Plug-in Modules................................................................................................................................................................................................................................................. 7
2080-IF4 ......................................................................................................................................................................................................................................................... 7
General ....................................................................................................................................................................................................................................................... 7
Configuration ............................................................................................................................................................................................................................................. 7
2080-OF2 ........................................................................................................................................................................................................................................................ 8
General ....................................................................................................................................................................................................................................................... 8
Configuration ............................................................................................................................................................................................................................................. 8
Controller Variables ............................................................................................................................................................................................................................................... 8
Tasks ......................................................................................................................................................................................................................................................................... 17

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MainTask.............................................................................................................................................................................................................................................................. 17
Mirror_In ......................................................................................................................................................................................................................................................... 17
Mirror_In ...................................................................................................................................................................................................................................................... 17
Main_Program................................................................................................................................................................................................................................................. 19
Main_Program ............................................................................................................................................................................................................................................. 19
Right_Side........................................................................................................................................................................................................................................................ 28
Right_Side .................................................................................................................................................................................................................................................... 28
Left_Side .......................................................................................................................................................................................................................................................... 48
Left_Side....................................................................................................................................................................................................................................................... 48
Mirror_Out ...................................................................................................................................................................................................................................................... 69
Mirror_Out ................................................................................................................................................................................................................................................... 69

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Controller Micro850
Device Configuration
Controller

Overview

General
Name Description Vendor Name Catalog ID Product Lifecycle Controller Project Version Download Source Code
Micro850 Allen-Bradley 2080-L50E-24QWB Active 22 Yes

Plug-in Modules
Physical Slot Catalog ID When module is not present
1 2080-IF4 Fault controller (required module)
2 2080-OF2 Fault controller (required module)

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Memory

Name Allocated Used Free

Embedded Project 524,288 bytes 70,883 bytes 453,405 bytes
Temporary Variables 9,016 bytes 824 bytes 8,192 bytes

Startup/Faults
Mode Behavior Fault Override Memory Module Hard Fault
Retain previous power-down mode Do not clear fault Memory Module is not present in the project. Stop controller

Serial Port
Common Settings
Driver Baud Rate Parity Station Address
CIP Serial 38400 None 1
Protocol Control
DF1 Mode Media Control Line Error Detection
Full Duplex RS232 No Handshake CRC

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Embedded Responses Duplicate Packet Detection ACK Timeout NAK Retries

After One Received Enabled 50 3

ENQ Retries
3

USB Port
Status Suspend State Bus Speed Mode State
Enabled Not Suspended Full Speed Slave Mode Ready

Ethernet
Port Settings
Port State: Enabled

Auto-Negotiate Speed and Duplex Mode: Enabled

Internet Protocol (IP) Settings

Startup Configuration IP Address Subnet Mask Gateway Address Detect duplicate IP address
Static 192.168.1.3 255.255.255.0 0.0.0.0 Enabled

EtherNet/IP
Inactivity Timeout: 1120 sec

Modbus TCP
Modbus TCP Server state: Disabled

Real Time Clock

Allow real time clock to be changed in run mode: Disabled

Enable firmware real time clock: Disabled

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Embedded I/O
Input Filter
Inputs 0-1 2-3 4-5 6-7 8-9 10-11 12-13
Input Filter Default Default Default Default Default Default Default

Input Latch and EII Edge

Input 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Enable Latch Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled
Latch Edge Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling
EII Edge Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling Falling

Plug-in Modules

2080-IF4

General
Catalog ID Vendor Name Description Product Type Slot Revision
2080-IF4 Allen-Bradley 4-channel, Non-isolated unipolar voltage/current analog input Analog plug-in 1 1
Input
Label Variable Name
Input 0 IO_P1_AI_00
Input 1 IO_P1_AI_01
Input 2 IO_P1_AI_02
Input 3 IO_P1_AI_03

Configuration
Channel Input Type Frequency Input State
0 Voltage 50 Hz Enabled
1 Voltage 50 Hz Enabled
2 Voltage 50 Hz Enabled
3 Voltage 50 Hz Enabled

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2080-OF2

General
Catalog ID Vendor Name Description Product Type Slot Revision
2080-OF2 Allen-Bradley 2-channel, Non-isolated unipolar voltage/current analog output Analog plug-in 2 1
Output
Label Variable Name
Output 0 IO_P2_AO_00
Output 1 IO_P2_AO_01

Configuration
Channel Output Type Output State
0 Voltage Enabled
1 Voltage Enabled

Controller Variables
Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
_IO_EM_DO_00 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_01 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_02 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_03 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_04 BOOL TRUE VarDirectlyRepresent
ed
_IO_EM_DO_05 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_06 BOOL FALSE VarDirectlyRepresent
ed

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
_IO_EM_DO_07 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_08 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DO_09 BOOL TRUE VarDirectlyRepresent
ed
_IO_EM_DI_00 BOOL TRUE VarDirectlyRepresent
ed
_IO_EM_DI_01 BOOL TRUE VarDirectlyRepresent
ed
_IO_EM_DI_02 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_03 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_04 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_05 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_06 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_07 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_08 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_09 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_10 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_11 BOOL FALSE VarDirectlyRepresent
ed

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
_IO_EM_DI_12 BOOL FALSE VarDirectlyRepresent
ed
_IO_EM_DI_13 BOOL FALSE VarDirectlyRepresent
ed
Right_Final_Seal BOOL FALSE Var
Right_Start_Seal BOOL FALSE Var
Left_Start_Seal BOOL FALSE Var
Left_Final_Seal BOOL FALSE Var
SFTY1 BOOL TRUE Var
SFTY2 BOOL TRUE Var
Rght_Start_Press_Sensor REAL 4.34805 Var
Rght_Final_Press_Sensor REAL 0.0126597 Var
Left_Start_Press_Sensor REAL 0.013326 Var
Left_Final_Press_Sensor REAL 0.0197669 Var
Right_Supply_PV BOOL FALSE Var
Left_Supply_PV BOOL FALSE Var
Left_Proportional_Valve UDINT 0 Var
Right_Proportional_Valve UDINT 9724 Var
Right_Step INT 0 Var
Start_Seal_Delay_Value TIME T#6m Var
Supply_PV_Delay_Value TIME t#0s T#0s Var
Main_Air_Supply BOOL TRUE Var
Right_Start_Seal_HMI BOOL FALSE Var
Right_Final_Seal_HMI BOOL FALSE Var
Left_Start_Seal_HMI BOOL FALSE Var
Left_Final_Seal_HMI BOOL FALSE Var
Right_Supply_PV_HMI BOOL TRUE Var
Left_Supply_PV_HMI BOOL FALSE Var
m REAL 0.000222 0.0002221 Var
1

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
Rght_Start_Press_Sensor_UE REAL 19577.0 Var
Start_Button_Right_Side BOOL FALSE Var
Rght_Final_Press_Sensor_UE REAL 57.0 Var
Reset_Button_Right_Side BOOL FALSE Var
Rght_Final_Press_Sensor_Recipe REAL 0.0 Var
Sealing_time TIME T#3s5ms Var
Rght_Final_Press_Sensor_First_Memor REAL 2.71673 Var
y
First_Inspection_Time TIME T#3s Var
Rght_Final_Press_Sensor_Second_Mem REAL 1.40079 Var
ory
Right_Final_Press_Sensor_Delta REAL 0.515615 Var
Press_Sensor_Delta_High REAL 0.8 0.8 Var
Press_Sensor_Delta_Low REAL 0.2 0.2 Var
Right_Final_Press_Sensor_Out_of_Limit BOOL FALSE Var
Histeresis REAL 0.1 0.1 Var
Final_Seal_Delay_Value TIME T#1m Var
Rght_Start_Press_Sensor_First_Memor REAL 4.20569 Var
y
Second_Inspection_Time TIME T#2s Var
Rght_Start_Press_Sensor_Second_Mem REAL 3.2913 Var
ory
Right_Start_Press_Sensor_Delta REAL 0.782584 Var
Right_Start_Press_Sensor_Out_of_Limit BOOL FALSE Var
Right_Final_Press_Sensor_Pending BOOL TRUE Var
Right_Start_Press_Sensor_Pending BOOL FALSE Var
High_Pressure REAL 6.0 Var
Low_Pressure REAL 2.0 Var
Download_Recipe BOOL FALSE Var
Left_Step INT 0 Var

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
Reset_Button_Left_Side BOOL FALSE Var
Left_Final_Press_Sensor_Out_of_Limit BOOL FALSE Var
Left_Start_Press_Sensor_Out_of_Limit BOOL FALSE Var
Left_Final_Press_Sensor_Pending BOOL FALSE Var
Left_Start_Press_Sensor_Pending BOOL FALSE Var
Start_Button_Left_Side BOOL FALSE Var
Left_Final_Press_Sensor_First_Memory REAL 0.0 Var
Left_Final_Press_Sensor_Second_Mem REAL 0.0 Var
ory
Left_Final_Press_Sensor_Delta REAL 0.0 Var
Left_Start_Press_Sensor_First_Memory REAL 0.0 Var
Left_Start_Press_Sensor_Second_Mem REAL 0.0 Var
ory
Left_Start_Press_Sensor_Delta REAL 0.0 Var
Left_Start_Press_Sensor_UE REAL 60.0 Var
Left_Final_Press_Sensor_UE REAL 89.0 Var
Recipe_Name STRING '2024' Var 80
E_Stop_pressed BOOL FALSE Var
Right_Start_Seal_Delay TON ... ... Var
Right_Start_Seal_Sealing_Timer TON ... ... Var
Right_First_Inspection_Timer TON ... ... Var
Right_Supply_PV_Delay TON ... ... Var
Right_Final_Seal_Sealing_Timer TON ... ... Var
Right_Second_Inspection_Timer TON ... ... Var
Right_Start_Seal_Delay_HMI UDINT 0 Var
Right_First_Inspection_Timer_HMI UDINT 0 Var
Right_Start_Seal_Sealing_Timer_HMI UDINT 0 Var
Right_Final_Seal_Sealing_Timer_HMI UDINT 0 Var
Right_Second_Inspection_Timer_HMI UDINT 0 Var
Right_Supply_PV_Delay_HMI UDINT 0 Var

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
Left_Start_Seal_Delay TON ... ... Var
Left_Start_Seal_Delay_HMI UDINT 0 Var
Left_Start_Seal_Sealing_Timer TON ... ... Var
Left_Start_Seal_Sealing_Timer_HMI UDINT 0 Var
Left_First_Inspection_Timer TON ... ... Var
Left_First_Inspection_Timer_HMI UDINT 0 Var
Left_Supply_PV_Delay TON ... ... Var
Left_Supply_PV_Delay_HMI UDINT 0 Var
Left_Final_Seal_Sealing_Timer TON ... ... Var
Left_Final_Seal_Sealing_Timer_HMI UDINT 0 Var
Left_Second_Inspection_Timer TON ... ... Var
Left_Second_Inspection_Timer_HMI UDINT 0 Var
Right_Supply_PV_Delay_Copy_1 TON ... ... Var
Nominal_pressure REAL 5.5 4.0 Var
Right_PID_AutoManual_Bit BOOL TRUE Var
Right_CV_Manual REAL 0.0 Var
PID_Config PID_GAIN ... ... Var
S
Right_PID_Dir BOOL FALSE Var
Right_Disable_PID_Bit BOOL FALSE Var
Right_Proportional_Valve_Scaled REAL 9724.0 Var
Right_Autotune_Bit BOOL FALSE Var
Right_exe_Abort BOOL FALSE Var
Right_AutotuneIP BOOL FALSE Var
Right_CV_Autotune REAL 0.0 Var
Right_Mode_Autotune BOOL FALSE Var
Right_Result_Autone PID_GAIN ... ... Var
S
CV_Max REAL 30.0 Var
CV_Min REAL 1.0 Var

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
PID_SetPoint REAL 5.5 Var
PID_CV REAL 0.0 Var
_IO_P1_AI_00 UINT 60 VarDirectlyRepresent
ed
_IO_P1_AI_01 UINT 89 VarDirectlyRepresent
ed
_IO_P1_AI_02 UINT 19577 VarDirectlyRepresent
ed
_IO_P1_AI_03 UINT 57 VarDirectlyRepresent
ed
_IO_P2_AO_00 UINT 0 VarDirectlyRepresent
ed
_IO_P2_AO_01 UINT 9724 VarDirectlyRepresent
ed
Left_Proportional_Valve_Scaled REAL 0.0 Var
Left_Autotune_Bit BOOL FALSE Var
Left_AutotuneIP BOOL FALSE Var
Left_exe_Abort BOOL FALSE Var
Left_CV_Autotune REAL 0.0 Var
Left_PID_Dir BOOL FALSE Var
Left_Result_Autone PID_GAIN ... ... Var
S
Pendiente REAL 2431.0 Var
Left_Disable_PID_Bit BOOL FALSE Var
Left_PID_AutoManual_Bit BOOL FALSE Var
Left_Mode_Autotune BOOL FALSE Var
__SYSVA_CYCLECNT DINT 4153955 Cycle VarGlobal
counter
__SYSVA_CYCLEDATE TIME T#1d51m51s471ms Timestamp VarGlobal
of the

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
beginning of
the cycle in
milliseconds
(ms)
__SYSVA_KVBPERR BOOL FALSE Kernel VarGlobal
variable
binding
producing
error
(production
error)
__SYSVA_KVBCERR BOOL FALSE Kernel VarGlobal
variable
binding
consuming
error
(consumptio
n error)
__SYSVA_RESNAME STRING 'CONTROLLER\MICRO850\MICRO8 Resource VarGlobal
50' name (max
length=255)
__SYSVA_SCANCNT DINT 4153954 Input scan VarGlobal
counter
__SYSVA_TCYCYCTIME TIME T#0s Programme VarGlobal
d cycle time
__SYSVA_TCYCURRENT TIME T#0s Current VarGlobal
cycle time
__SYSVA_TCYMAXIMUM TIME T#21ms Maximum VarGlobal
cycle time
since last
start

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
__SYSVA_TCYOVERFLOW DINT 0 Number of VarGlobal
cycle
overflows
__SYSVA_RESMODE SINT 3 Resource VarGlobal
execution
mode
__SYSVA_CCEXEC BOOL FALSE Execute one VarGlobal
cycle when
application
is in cycle to
cycle mode
__SYSVA_REMOTE BOOL FALSE TRUE Remote VarGlobal
status
__SYSVA_SUSPEND_ID UINT 0 0 Last VarGlobal
Suspend ID
__SYSVA_TCYWDG UDINT 2000 2000 Software VarGlobal
Watchdog
__SYSVA_MAJ_ERR_HALT BOOL FALSE FALSE Major Error VarGlobal
Halted
status
__SYSVA_ABORT_CYCLE BOOL FALSE FALSE Aborting VarGlobal
Cycle
__SYSVA_FIRST_SCAN BOOL TRUE FALSE First scan bit VarGlobal
__SYSVA_USER_DATA_LOST BOOL FALSE FALSE User data VarGlobal
lost
__SYSVA_POWERUP_BIT BOOL TRUE FALSE Power-up VarGlobal
bit
__SYSVA_PROJ_INCOMPLETE UDINT 0 0 Project VarGlobal
Incomplete
Right_PID_CV REAL 0.0 Var
LEFT_PID_CV REAL 0.0 Var

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Name Alia Data Dimensio Initial Project Value Comment Direction Strin
s Type n Value g
Size
Feedback_Confirmation_Value REAL 0.0 Var
Right_Step_to_Start_Inspection_pressu INT 0 Var
re
Right_out_of_limits BOOL TRUE Var
Left_Step_to_Start_Inspection_pressur INT 0 Var
e
Left_out_of_limits BOOL TRUE Var
Start_Press_Sensor_Delta_High REAL 0.0 Var
Start_Press_Sensor_Delta_Low REAL 0.0 Var
Final_Press_Sensor_Delta_High REAL 0.0 Var
Final_Press_Sensor_Delta_Low REAL 0.0 Var

Tasks
MainTask
Mirror_In

Mirror_In
Rung1 Diagram
_IO_EM_DI_00 SFTY1

1
| | ( )

Rung2 Diagram

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_IO_EM_DI_01 SFTY2

2
| | ( )

Rung3 Diagram
STOR MUL

EN ENO EN ENO
3
_IO_P1_AI_00 Left_Start_… Sensor_UE m Left_Start … s s _Sensor

i1 o1 i1 o1

Left_Start_… Sensor_UE

i2

Rung4 Diagram
STOR MUL

EN ENO EN ENO
4
_IO_P1_AI_01 Left_Final_ … Sensor_UE m Left_Final … s s _Sensor

i1 o1 i1 o1

Left_Final_ … Sensor_UE

i2

Rung5 Diagram

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STOR MUL

EN ENO EN ENO
5
_IO_P1_AI_02 R ght_Start … Sensor_UE m R ght_Start … s s _Sensor

i1 o1 i1 o1

R ght_Start … Sensor_UE

i2

Rung6 Diagram
STOR MUL

EN ENO EN ENO
6
_IO_P1_AI_03 R ght_Final… Sensor_UE m R ght_Final… s s _Sensor

i1 o1 i1 o1

R ght_Final… Sensor_UE

i2

Main_Program

Main_Program
Local Variables
Name Alias Data Type Dimension Initial Value Project Value Comment Direction String Size
Left_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var
Right_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var

Rung1 Diagram

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SFTY1 SFTY2 Main_Air_Supply

1
| | | | ( )

Rung2 Diagram
SFTY1 SFTY2 Start_Button_Right_Side E_Stop_pressed

2
|/| |/| | | (L)
Start_Button_Left_Side

| |

Rung3 Diagram
Timer used in step 2 & 11 Right_Start_Seal_Delay
ANY_TO_UDINT

EN ENO
3
R i ght_Start … l _Delay.ET R i ght_Start … D elay_HMI

i1 o1

Rung4 Diagram
Timer used in step 5 Right_Start_Seal_Sealing_Timer
ANY_TO_UDINT

EN ENO
4
R i ght_Start … _Timer.ET R i ght_Start … Timer_HMI

i1 o1

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Rung5 Diagram
Timer used in step 8 Right_First_Inspection_Timer
ANY_TO_UDINT

EN ENO
5
R i ght_First… _Timer.ET R i ght_First… Timer_HMI

i1 o1

Rung6 Diagram
Timer used in step 11 Right_Supply_PV_Delay_HMI
ANY_TO_UDINT

EN ENO
6
R i ght_Sup … _D elay.ET R i ght_Sup… D elay_HMI

i1 o1

Rung7 Diagram
Timer used in step 14 Right_Final_Seal_Sealing_Timer
ANY_TO_UDINT

EN ENO
7
R i ght_Final… _Timer.ET R i ght_Final… Timer_HMI

i1 o1

Rung8 Diagram
Timer used in step 18 Right_Second_Inspection_Timer

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ANY_TO_UDINT

EN ENO
8
R i ght_Sec… _Timer.ET R i ght_Sec… Timer_HMI

i1 o1

Rung9 Diagram
Reset_Button_Left_Side E_Stop_pressed

9
| | (U)
Reset_Button_Right_Side

| |

Rung10 Diagram
Timer used in step 2 Left_Start_Seal_Delay
ANY_TO_UDINT

EN ENO
10
Left_Start_… l _Delay.ET Left_Start_… D elay_HMI

i1 o1

Rung11 Diagram
Timer used in step 5 Left_Start_Seal_Sealing_Timer

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ANY_TO_UDINT

EN ENO
11
Left_Start_… _Timer.ET Left_Start_… Timer_HMI

i1 o1

Rung12 Diagram
Timer used in step 8 Left_First_Inspection_Timer
ANY_TO_UDINT

EN ENO
12
Left_First_I … _Timer.ET Left_First_I … Timer_HMI

i1 o1

Rung13 Diagram
Timer used in step 11 Left_Supply_PV_Delay
ANY_TO_UDINT

EN ENO
13
Left_Suppl … _D elay.ET Left_Suppl … D elay_HMI

i1 o1

Rung14 Diagram
Timer used in step 14 Left_Final_Seal_Sealing_Timer

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ANY_TO_UDINT

EN ENO
14
Left_Final_ … _Timer.ET Left_Final_ … Timer_HMI

i1 o1

Rung15 Diagram
Timer used in step 18 Right_Second_Inspection_Timer
ANY_TO_UDINT

EN ENO
15
Left_Secon… _Timer.ET Left_Secon… Timer_HMI

i1 o1

Rung16 Diagram

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GEQ LES R i ght_Pr ess_Sensor_L…
LIM

EN o1 EN o1 EN QH
16
Right_Step Right_Step High_Pressure

i1 i1 H Q

R i ght_Step… n_pressure 14 R ght_Start … s s _Sensor

i2 i2 X QL

Low_Pressure

Histeresis

EPS 0
R i ght_Press_S … _Li mit_Alarm.Q Right_out_of_limits

| | (L)
Right_out_of_limits MOV

| | EN ENO

0 Right_Step

i1 o1

Right_Supply_PV

(U)

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Right_Step

Rung17 Diagram

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GEQ LES Left_Pr es s_Sensor_Li …
LIM

EN o1 EN o1 EN QH
17
Left_Step Left_Step High_Pressure

i1 i1 H Q

Left_Step_t … n_pressure 14 Left_Start … s s _Sensor

i2 i2 X QL

Low_Pressure

Histeresis

EPS 0
l eft_Press_Sen… _Li mit_Alarm.Q Left_out_of_limits

| | (L)
Left_out_of_limits MOV

| | EN ENO

0 Left_Step

i1 o1

Left_Supply_PV

(U)

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Left_Step

Right_Side

Right_Side
Local Variables
Name Alias Data Type Dimension Initial Value Project Value Comment Direction String Size
Right_Final_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var
Right_Start_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var
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Name Alias Data Type Dimension Initial Value Project Value Comment Direction String Size
Right_Start_Seal_Confirmation_Time TON ... ... Var
Right_Final_Seal_Confirmation_Time TON ... ... Var

Rung1 Diagram
MUL ANY_TO_UDINT

EN ENO EN ENO
1
Nominal_pressure R i ght_Prop… l v e_Scaled R i ght_Prop… l v e_Scaled R i ght_Prop… onal_Valve

i1 o1 i1 o1

Pendiente

i2

Rung2 Diagram
R i ght_Final_Pr … r _Out_of_Limit Right_Supply_PV

2
| | (U)
R i ght_Start_Pr … r _Out_of_Limit

| |
R i ght_Final_Pr … ens or _Pending

| |
R i ght_Start_Pr … ens or _Pending

| |
Right_out_of_limits

| |

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Rung3 Diagram
Reset_Button_Right_Side MOV

3
| | EN ENO

SFTY1 0 Right_Step

|/| i1 o1

SFTY2 Right_Supply_PV

|/| (U)
Right_Start_Seal

(U)
Right_Final_Seal

(U)
R i ght_Final… ut_of_Limit

(U)
R i ght_Start … ut_of_Limit

(U)
R i ght_Final… or _Pending

(U)
R i ght_Start … or _Pending

(U)
Right_out_of_limits

(U)

Rung4 Diagram

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Reset_Button_Right_Side MOV

4
| | EN ENO

Start_Button_Right_Side 0.0 R ght_Final… s t_Memory

| | i1 o1

MOV

EN ENO

0.0 R ght_Final… d_Memory

i1 o1

MOV

EN ENO

0.0 R ght_Start … d_Memory

i1 o1

MOV

EN ENO

0.0 R ght_Start … s t_Memory

i1 o1

MOV

EN ENO

0.0 R i ght_Start … ns or_Delta

i1 o1

MOV

EN ENO

0.0 R i ght_Final … ns or_Delta

0:0
i1 o1

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 i1 o1

MOV
Document Generator
EN ENO

0.0
0:0 R i ght_Final … ns or_Delta

i1 o1

Rung5 Diagram
Tiempo de llenado
Right_Supply_PV R i ght_Supply_PV_Del …
TON

5
| | IN Q

Supply_PV … el ay_Value

PT ET

Rung6 Diagram
STEP 0: // Señal del HMI de inicio del lado Right, tambien habilita el PID del lado correspondiente.
Start_Button_Right_Side EQU MOV

6
| | EN o1 EN ENO

Right_Step 1 Right_Step

i1 i1 o1

i2

Rung7 Diagram
STEP 1: //Activación de llenado del lado Right

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EQU Right_Supply_PV

7
EN o1 (L)
Right_Step Right_Supply_PV MOV

i1 | | EN ENO

1 2 Right_Step

i2 i1 o1

Rung8 Diagram
STEP 2: // Tiempo de espera para realizar el primer sello del lado Right
EQU Right_Start_Seal_Delay
TON

EN o1 IN Q
8
Right_Step Star t_Seal … el ay_Value

i1 PT ET

i2

Right_Start_Seal_Delay.Q Right_Supply_PV MOV

| | | | EN ENO

3 Right_Step

i1 o1

Rung9 Diagram
STEP 3 : // Confirmacion de presion de feedback

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 Document Generator
EQU GEQ Right_Supply_PV MOV

9
EN o1 EN o1 | | EN ENO

Right_Step R ght_Final… s s _Sensor 4 Right_Step

i1 i1 i1 o1

3 F eedback_… ti on_Value

i2 i2 0
R i ght_Star t_Seal_Conf … R i ght_Final… or _Pending
TON

IN Q (L)
T#2s

PT ET

Right_Step

Rung10 Diagram
STEP 4: // Activación de bobina para sellar primer extremo del lado Right

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 Document Generator
EQU Right_Start_Seal

10
EN o1 (L)
Right_Step Right_Supply_PV MOV

i1 | | EN ENO

4 5 Right_Step

i2 i1 o1

Rung11 Diagram
STEP 5: // Tiempo de sellado Right_Start_Seal
EQU R i ght_Star t_Seal_Seal … Right_Supply_PV MOV
TON

11
EN o1 IN Q | | EN ENO

Right_Step Sealing_time 6 Right_Step

i1 PT ET i1 o1 0
5

i2

Right_Step

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 Document Generator

Rung12 Diagram
STEP 6: // Desactivación Right_Start_Seal
EQU Right_Supply_PV MOV

12
EN o1 | | EN ENO

Right_Step 7 Right_Step

i1 i1 o1

6 Right_Start_Seal

i2 (U)

Rung13 Diagram
STEP 7: // Guardar primera memoria del valor Rght_Final_Press_Sensor
EQU MOV

EN o1 EN ENO
13
Right_Step R ght_Final… s s _Sensor R ght_Final… s t_Memory

i1 i1 o1

7 Right_Supply_PV MOV

i2 | | EN ENO

8 Right_Step

i1 o1

Rung14 Diagram
STEP 8: // Inicio de Tiempo de inspeccion

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 Document Generator
EQU R i ght_F i rst_Inspection… Right_Supply_PV MOV
TON

14
EN o1 IN Q | | EN ENO

Right_Step First_Inspection_Time 9 Right_Step

i1 PT ET i1 o1 0
8

i2

Right_Step

Rung15 Diagram
STEP 9: // Guardar sergunda memoria del valor del Rght_Final_Press_Sensor

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 Document Generator
EQU MOV

EN o1 EN ENO
15
Right_Step R ght_Final… s s _Sensor R ght_Final… d_Memory

i1 i1 o1

9 Right_Supply_PV MOV

i2 | | EN ENO

10 Right_Step

i1 o1

Rung16 Diagram
STEP 10: // Division "Rght_Final_Press_Sensor_Second_Memory" entre "Rght_Final_Press_Sensor_First_Memory", para calcular un delta

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 Document Generator
EQU DIV R i ght_F i nal_Press_Se…
LIM

EN o1 EN ENO EN QH
16
Right_Step R ght_Final… d_Memory R i ght_Final … ns or_Delta Star t_Pres … D elta_High

i1 i1 o1 H Q

10 R ght_Final… s t_Memory R i ght_Final … ns or_Delta

i2 i2 X QL

Star t_Pres … D elta_Low

0.001
0

EPS

R i ght_Final_Pr… _Li mit_Alarm.Q Right_Supply_PV MOV

|/| | | EN ENO

11

i1 o1

R i ght_Final_Pr… _Li mit_Alarm.Q R i ght_Final… ut_of_Limit

| | (L)

Page 39
 Document Generator

MOV

EN ENO

Right_Step

i1 o1

Rung17 Diagram
STEP 11: // Confirmacion de tiempo Right_Final_Seal

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 Document Generator
EQU GEQ Right_Supply_PV MOV

17
EN o1 EN o1 | | EN ENO

Right_Step R i ght_Sup … _D elay.ET 12 Right_Step

i1 i1 i1 o1 0
11 F i nal_Seal … el ay_Value

i2 i2

Right_Step

Rung18 Diagram
STEP 12: // Confirmacion de presion Right_Final_Seal

Page 41
 Document Generator
EQU LEQ Right_Supply_PV MOV

18
EN o1 EN o1 | | EN ENO

Right_Step R ght_Start … s s _Sensor 13 Right_Step

i1 i1 i1 o1

12 High_Pressure

i2 i2 0
R i ght_F i nal_Seal_Conf … R i ght_Start … or _Pending
TON

IN Q (L)
T#5s

PT ET

Right_Step

Rung19 Diagram
STEP 13: // Activacion de bobina para sellar segundo extremo del lado Right

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 Document Generator
EQU Right_Final_Seal

19
EN o1 (L)
Right_Step Right_Supply_PV MOV

i1 | | EN ENO

13 14 Right_Step

i2 i1 o1

Rung20 Diagram
STEP 14: // Tiempo de sellado Right_Final_Seal
EQU R i ght_F i nal_Seal_Seal … Right_Supply_PV MOV
TON

20
EN o1 IN Q | | EN ENO

Right_Step Sealing_time 15 Right_Step

i1 PT ET i1 o1 0
14

i2

Right_Step

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 Document Generator

Rung21 Diagram
STEP 15: // Desactivación Right_Final_Seal
EQU Right_Final_Seal

21
EN o1 (U)
Right_Step Right_Supply_PV MOV

i1 | | EN ENO

15 16 Right_Step

i2 i1 o1

Rung22 Diagram
STEP 16: // Desactivacion Right_Supply_PV
EQU MOV

EN o1 EN ENO
22
Right_Step 17 Right_Step

i1 i1 o1

16 Right_Supply_PV

i2 (U)

Rung23 Diagram
STEP 17: // Guardar primera memoria del valor Rght_Start_Press_Sensor

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 Document Generator
EQU MOV

EN o1 EN ENO
23
Right_Step R ght_Start … s s _Sensor R ght_Start … s t_Memory

i1 i1 o1

17 MOV

i2 EN ENO

18 Right_Step

i1 o1

Rung24 Diagram
STEP 18: // Inicio de tiempo de inspeccion
EQU R i ght_Sec ond_Inspecti … MOV
TON

EN o1 IN Q EN ENO
24
Right_Step Sec ond_In… c tion_Time 19 Right_Step

i1 PT ET i1 o1

18

i2

Rung25 Diagram
STEP 19: // Guardar segunda memoria del valor de Rght_Start_Press_Sensor

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 Document Generator
EQU MOV

EN o1 EN ENO
25
Right_Step R ght_Start … s s _Sensor R ght_Start … d_Memory

i1 i1 o1

19 MOV

i2 EN ENO

20 Right_Step

i1 o1

Rung26 Diagram
Step 20: // Division "Rght_Start_Press_Sensor_Second_Memory" entre "Rght_Start_Press_Sensor_First_Memory", para calcular Right_Start_Press_Sensor_Delta

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 Document Generator
EQU DIV R i ght_Start_Press_Se…
LIM

EN o1 EN ENO EN QH
26
Right_Step R ght_Start … d_Memory R i ght_Start … ns or_Delta F i nal_Pres … D elta_High

i1 i1 o1 H Q

20 R ght_Start … s t_Memory R i ght_Start … ns or_Delta

i2 i2 X QL

F i nal_Pres … D elta_Low

0.001
0

EPS

R i ght_Start_Pr … _Li mit_Alarm.Q MOV

|/| EN ENO

0 Right_Step

i1 o1

R i ght_Start_Pr … _Li mit_Alarm.Q R i ght_Start … ut_of_Limit

| | (L)

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 Document Generator

Right_Step

Left_Side

Left_Side
Local Variables
Name Alias Data Type Dimension Initial Value Project Value Comment Direction String Size
Left_Start_Seal_Confirmation_Time TON ... ... Var
Left_Final_Seal_Confirmation_Time TON ... ... Var
Left_Final_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var
Left_Start_Press_Sensor_Limit_Alarm LIM_ALRM ... ... Var

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 Document Generator

Rung1 Diagram
MUL ANY_TO_UDINT

EN ENO EN ENO
1
Nominal_pressure Left_Propo… l v e_Scaled Left_Propo… l v e_Scaled Left_Proportional_Valve

i1 o1 i1 o1

Pendiente

i2

Rung2 Diagram
Left_F inal_Pre… r _Out_of_Limit Left_Supply_PV

2
| | (U)
Left_Start_Pre… r _Out_of_Limit

| |
Left_F inal_Pre … ens or _Pending

| |
Left_Start_Pre … ens or _Pending

| |
Left_out_of_limits

| |

Rung3 Diagram

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 Document Generator
Reset_Button_Left_Side MOV

3
| | EN ENO

SFTY1 0 Left_Step

|/| i1 o1

SFTY2 Left_Supply_PV

|/| (U)
Left_Start_Seal

(U)
Left_Final_Seal

(U)
Left_Final_ … ut_of_Limit

(U)
Left_Start_… ut_of_Limit

(U)
Left_Final_ … or _Pending

(U)
Left_Start_… or _Pending

(U)
Left_out_of_limits

(U)

Rung4 Diagram

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 Document Generator
Reset_Button_Left_Side MOV

4
| | EN ENO

Start_Button_Left_Side 0.0 Left_Final_ … s t_Memory

| | i1 o1

MOV

EN ENO

0.0 Left_Final_ … d_Memory

i1 o1

MOV

EN ENO

0.0 Left_Start_… s t_Memory

i1 o1

MOV

EN ENO

0.0 Left_Start_… d_Memory

i1 o1

MOV

EN ENO

0.0 Left_Start_… ns or_Delta

i1 o1

MOV

EN ENO

0.0 Left_Final_… ns or_Delta

0:0
i1 o1

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 i1 o1

MOV
Document Generator
EN ENO

0.0
0:0 Left_Final_… ns or_Delta

i1 o1

Rung5 Diagram
Tiempo de llenado
Left_Supply_PV Left_Supply_PV_Delay
TON

5
| | IN Q

Supply_PV … el ay_Value

PT ET

Rung6 Diagram
STEP 0: // Señal del HMI de inicio del lado Left, tambien habilita el PID del lado correspondiente.
Start_Button_Left_Side EQU MOV

6
| | EN o1 EN ENO

Left_Step 1 Left_Step

i1 i1 o1

i2

Rung7 Diagram
STEP 1: //Activación de llenado del lado Left

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 Document Generator
EQU Left_Supply_PV

7
EN o1 (L)
Left_Step MOV

i1 EN ENO

1 2 Left_Step

i2 i1 o1

Rung8 Diagram
STEP 2: // Tiempo de espera para realizar el primer sello del lado Left y confirmación de feed back mayor al mimino por receta
EQU Left_Start_Seal_Delay
TON

EN o1 IN Q
8
Left_Step Star t_Seal … el ay_Value

i1 PT ET

i2

Left_Start_Seal_Delay.Q Left_Supply_PV MOV

| | | | EN ENO

3 Left_Step

i1 o1

Rung9 Diagram
STEP 3 : // Confirmacion de presion de feedback

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 Document Generator
EQU GEQ Left_Supply_PV MOV

9
EN o1 EN o1 | | EN ENO

Left_Step Left_Final … s s _Sensor 4 Left_Step

i1 i1 i1 o1

3 F eedback_… ti on_Value

i2 i2 0
Left_Star t_Seal_Confir … Left_Final_ … or _Pending
TON

IN Q (L)
T#2s

PT ET

Left_Step

Rung10 Diagram
STEP 4: // Activación de bobina para sellar primer extremo del lado Left

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 Document Generator
EQU Left_Start_Seal

10
EN o1 (L)
Left_Step Left_Supply_PV MOV

i1 | | EN ENO

4 5 Left_Step

i2 i1 o1

Rung11 Diagram
STEP 5: // Tiempo de sellado Left_Start_Seal
EQU Left_Star t_Seal_Sealin… Left_Supply_PV MOV
TON

11
EN o1 IN Q | | EN ENO

Left_Step Sealing_time 6 Left_Step

i1 PT ET i1 o1 0
5

i2

Left_Step

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 Document Generator

Rung12 Diagram
STEP 6: // Desactivación Left_Start_Seal
EQU Left_Supply_PV MOV

12
EN o1 | | EN ENO

Left_Step 7 Left_Step

i1 i1 o1

6 Left_Start_Seal

i2 (U)

Rung13 Diagram
STEP 7: // Guardar primera memoria del valor Left_Final_Press_Sensor
EQU MOV

EN o1 EN ENO
13
Left_Step Left_Final … s s _Sensor Left_Final_ … s t_Memory

i1 i1 o1

7 Left_Supply_PV MOV

i2 | | EN ENO

8 Left_Step

i1 o1

Rung14 Diagram
STEP 8: // Inicio de Tiempo de inspeccion

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 Document Generator
EQU Left_F i r s t_Inspection_ … Left_Supply_PV MOV
TON

14
EN o1 IN Q | | EN ENO

Left_Step First_Inspection_Time 9 Left_Step

i1 PT ET i1 o1 0
8

i2

Left_Step

Rung15 Diagram
STEP 9: // Guardar sergunda memoria del valor del Left_Final_Press_Sensor

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 Document Generator
EQU MOV

EN o1 EN ENO
15
Left_Step Left_Final … s s _Sensor Left_Final_ … d_Memory

i1 i1 o1

9 Left_Supply_PV MOV

i2 | | EN ENO

10 Left_Step

i1 o1

Rung16 Diagram
STEP 10: // Division "Left_Final_Press_Sensor_Second_Memory" entre "Left_Final_Press_Sensor_First_Memory", para calcular un delta

Page 58
 Document Generator
EQU DIV Left_F i nal_Press_Sen …
LIM

EN o1 EN ENO EN QH
16
Left_Step Left_Final_ … d_Memory Left_Final_… ns or_Delta Star t_Pres … D elta_High

i1 i1 o1 H Q

10 Left_Final_ … s t_Memory Left_Final_… ns or_Delta

i2 i2 X QL

Star t_Pres … D elta_Low

0.001
0

EPS

Left_F inal_Pre… _Li mit_Alarm.Q Left_Supply_PV MOV

|/| | | EN ENO

11

i1 o1

Left_F inal_Pre… _Li mit_Alarm.Q Left_Final_ … ut_of_Limit

| | (L)

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 Document Generator

MOV

EN ENO

Left_Step

i1 o1

Rung17 Diagram
STEP 11: // Confirmacion de tiempo Left_Final_Seal

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 Document Generator
EQU GEQ Left_Supply_PV MOV

17
EN o1 EN o1 | | EN ENO

Left_Step Left_Suppl … _D elay.ET 12 Left_Step

i1 i1 i1 o1 0
11 F i nal_Seal … el ay_Value

i2 i2

Left_Step

Rung18 Diagram
STEP 12: // Confirmacion de presion Left_Final_Seal

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 Document Generator
EQU LEQ Left_Supply_PV MOV

18
EN o1 EN o1 | | EN ENO

Left_Step Left_Start … s s _Sensor 13 Left_Step

i1 i1 i1 o1

12 High_Pressure

i2 i2 0
Left_F i nal_Seal_Confir … Left_Start_… or _Pending
TON

IN Q (L)
T#2s

PT ET

Left_Step

Rung19 Diagram
STEP 13: // Activacion de bobina para sellar segundo extremo del lado Left

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 Document Generator
EQU Left_Final_Seal

19
EN o1 (L)
Left_Step Left_Supply_PV MOV

i1 | | EN ENO

13 14 Left_Step

i2 i1 o1

Rung20 Diagram
STEP 14: // Tiempo de sellado Left_Final_Seal
EQU Left_F i nal _Seal_Sealin … Left_Supply_PV MOV
TON

20
EN o1 IN Q | | EN ENO

Left_Step Sealing_time 15 Left_Step

i1 PT ET i1 o1 0
14

i2

Left_Step

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 Document Generator

Rung21 Diagram
STEP 15: // Desactivación Left_Final_Seal
EQU Left_Final_Seal

21
EN o1 (U)
Left_Step Left_Supply_PV MOV

i1 | | EN ENO

15 16 Left_Step

i2 i1 o1

Rung22 Diagram
STEP 16: // Desactivacion Left_Supply_PV
EQU MOV

EN o1 EN ENO
22
Left_Step 17 Left_Step

i1 i1 o1

16 Left_Supply_PV

i2 (U)

Rung23 Diagram
STEP 17: // Guardar primera memoria del valor Left_Start_Press_Sensor

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 Document Generator
EQU MOV

EN o1 EN ENO
23
Left_Step Left_Start … s s _Sensor Left_Start_… s t_Memory

i1 i1 o1

17 MOV

i2 EN ENO

18 Left_Step

i1 o1

Rung24 Diagram
STEP 18: // Inicio de tiempo de inspeccion
EQU Left_Sec ond_Inspectio… MOV
TON

EN o1 IN Q EN ENO
24
Left_Step Sec ond_In… c tion_Time 19 Left_Step

i1 PT ET i1 o1

18

i2

Rung25 Diagram
STEP 19: // Guardar segunda memoria del valor de Left_Start_Press_Sensor

Page 65
 Document Generator
EQU MOV

EN o1 EN ENO
25
Left_Step Left_Start … s s _Sensor Left_Start_… d_Memory

i1 i1 o1

19 MOV

i2 EN ENO

20 Left_Step

i1 o1

Rung26 Diagram
Step 20: // Division "Left_Start_Press_Sensor_Second_Memory" entre "Left_Start_Press_Sensor_First_Memory", para calcular Left_Start_Press_Sensor_Delta

Page 66
 Document Generator
EQU DIV Left_Star t_Press_Sens …
LIM

EN o1 EN ENO EN QH
26
Left_Step Left_Start_… d_Memory Left_Start_… ns or_Delta F i nal_Pres … D elta_High

i1 i1 o1 H Q

20 Left_Start_… s t_Memory Left_Start_… ns or_Delta

i2 i2 X QL

F i nal_Pres … D elta_Low

0.001

EPS 0
Left_Start_Pre … _Li mit_Alarm.Q MOV

|/| EN ENO

0 Left_Step

i1 o1

Left_Start_Pre … _Li mit_Alarm.Q Left_Start_… ut_of_Limit

| | (L)
Left_Supply_PV

(U)

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 Document Generator

Left_Step

Rung27 Diagram

27

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 Document Generator

Mirror_Out

Mirror_Out
Rung1 Diagram
Right_Final_Seal _IO_EM_DO_00

1
| | ( )
Right_Final_Seal_HMI

| |

Rung2 Diagram
Right_Start_Seal _IO_EM_DO_01

2
| | ( )
Right_Start_Seal_HMI

| |

Rung3 Diagram
Left_Final_Seal _IO_EM_DO_02

3
| | ( )
Left_Final_Seal_HMI

| |

Rung4 Diagram

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 Document Generator
Left_Start_Seal _IO_EM_DO_03

4
| | ( )
Left_Start_Seal_HMI

| |

Rung5 Diagram
Right_Supply_PV _IO_EM_DO_04

5
| | ( )
Right_Supply_PV_HMI

| |

Rung6 Diagram
Left_Supply_PV _IO_EM_DO_05

6
| | ( )
Left_Supply_PV_HMI

| |

Rung7 Diagram
Main_Air_Supply _IO_EM_DO_09

7
| | ( )

Rung8 Diagram

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 Document Generator
ANY_TO_UINT

EN ENO
8
Left_Proportional_Valve _IO_P2_AO_00

i1 o1

Rung9 Diagram
ANY_TO_UINT

EN ENO
9
R i ght_Prop… onal_Valve _IO_P2_AO_01

i1 o1

Page 71