Detec 4 Light Curtain Manual
Detec 4 Light Curtain Manual
deTec4
Safety light curtain
Described product
deTec4
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
Contents
1 About this document........................................................................ 8
1.1 Purpose of this document........................................................................ 8
1.2 Scope......................................................................................................... 8
1.3 Target groups of these operating instructions........................................ 8
1.4 Additional information.............................................................................. 8
1.5 Symbols and document conventions...................................................... 9
2 Safety information............................................................................ 10
2.1 Basic safety notes..................................................................................... 10
2.2 Intended use............................................................................................. 11
2.3 Inappropriate use..................................................................................... 12
2.4 Cybersecurity............................................................................................ 12
2.5 Requirements for the qualification of personnel.................................... 12
3 Product description........................................................................... 13
3.1 Product identification via the SICK product ID....................................... 13
3.2 Product identification in mounted state.................................................. 13
3.3 Structure and function............................................................................. 13
3.4 Product characteristics............................................................................ 15
3.4.1 Overview of the device (sender and receiver)........................ 15
3.4.2 Absence of blind zones........................................................... 15
3.4.3 IO-Link...................................................................................... 15
3.4.4 Near Field Communication (NFC)........................................... 16
3.4.5 Function packages................................................................... 16
3.4.6 System plug.............................................................................. 17
3.4.7 Extension module.................................................................... 18
3.4.8 Status indicators...................................................................... 20
3.5 Example applications............................................................................... 23
4 Project planning................................................................................ 26
4.1 Manufacturer of the machine.................................................................. 26
4.2 Operating entity of the machine.............................................................. 26
4.3 Design........................................................................................................ 26
4.3.1 Scanning range and protective field width............................. 27
4.3.2 Minimum distance of the safety light curtain to the hazard‐
ous point................................................................................... 30
4.3.3 Minimum distance from reflective surfaces.......................... 33
4.3.4 Protection against interference from systems in close prox‐
imity to each other................................................................... 36
4.3.5 Reduced resolution................................................................. 40
4.3.6 Muting....................................................................................... 41
4.3.7 Smart Box Detection................................................................ 59
4.3.8 Multiple sampling.................................................................... 67
4.3.9 Operating mode selection....................................................... 67
5 Mounting............................................................................................. 94
5.1 Unpacking.................................................................................................. 94
5.2 Fitting the system plug............................................................................. 94
5.3 Mounting................................................................................................... 95
5.3.1 Mounting the QuickFix bracket............................................... 98
5.3.2 Mounting the FlexFix bracket.................................................. 100
5.3.3 Mounting the replacement bracket........................................ 103
7 Configuration..................................................................................... 111
7.1 Security...................................................................................................... 111
7.2 Overview.................................................................................................... 111
7.3 Factory settings......................................................................................... 112
7.4 Configuration mode.................................................................................. 113
7.5 Configuration via system plug.................................................................. 114
7.5.1 Possible combinations of functions on SP2 system plug..... 116
7.5.2 Configuring beam coding........................................................ 117
7.5.3 Configuring muting.................................................................. 118
7.5.4 Configuring the protective field width..................................... 120
7.5.5 Configuring reduced resolution (Basic).................................. 121
7.5.6 Configuring smart presence detection................................... 122
8 Commissioning.................................................................................. 152
8.1 Overview.................................................................................................... 152
8.2 Switching on.............................................................................................. 153
8.3 Aligning the sender and receiver............................................................. 153
8.3.1 Alignment with the QuickFix bracket...................................... 155
8.3.2 Alignment with the FlexFix bracket or with the replacement
bracket......................................................................................
156
8.3.3 Alignment quality display........................................................ 157
8.4 Check during commissioning and modifications.................................... 158
9 Operation............................................................................................ 159
9.1 Overview.................................................................................................... 159
9.2 Regular thorough check........................................................................... 159
10 Maintenance...................................................................................... 160
10.1 Regular cleaning....................................................................................... 160
10.2 Regular thorough check........................................................................... 161
11 Troubleshooting................................................................................. 162
11.1 Overview.................................................................................................... 162
11.2 Security...................................................................................................... 162
11.3 Diagnostic LEDs........................................................................................ 162
11.3.1 Indications when switching on................................................ 163
11.3.2 Status indicator........................................................................ 167
11.3.3 Fault indicators........................................................................ 173
11.4 Diagnostics using Safety Designer.......................................................... 182
11.4.1 Message history....................................................................... 182
11.4.2 Data recorder........................................................................... 183
11.4.3 Event history............................................................................. 185
12 Decommissioning............................................................................. 187
12.1 Disposal..................................................................................................... 187
15 Accessories........................................................................................ 207
15.1 Brackets.................................................................................................... 207
15.2 Mounting accessories.............................................................................. 207
15.3 Extension modules................................................................................... 207
15.4 Weld spark guard...................................................................................... 207
15.5 Connection technology............................................................................. 208
15.6 Alignment aid............................................................................................ 211
15.7 Deflector mirrors....................................................................................... 211
15.7.1 Function and use..................................................................... 211
15.7.2 Change in scanning range using deflector mirrors................ 212
15.7.3 Deflector mirror PNS75 - ordering information...................... 213
15.7.4 Deflector mirror PNS125 - ordering information................... 213
15.8 Mirror columns.......................................................................................... 214
15.9 Device columns......................................................................................... 214
15.10 Cleaning agent.......................................................................................... 215
15.11 Test rods.................................................................................................... 215
15.12 Muting accessories................................................................................... 215
15.13 Additional accessories............................................................................. 217
16 Annex.................................................................................................. 218
16.1 Conformities and certificates................................................................... 218
16.1.1 EU declaration of conformity................................................... 218
16.1.2 UK declaration of conformity.................................................. 218
16.2 Note on standards.................................................................................... 218
16.3 Checklist for initial commissioning and commissioning........................ 220
1.2 Scope
This document applies to the following products:
• Product code: deTec4
• “Operating instructions” type label entry: 8021643
Document identification
Document part number:
• This document: 8021645
• Available language versions of this document: 8021643
You can find the current version of all documents at www.sick.com.
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
► The arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
✓ The check mark denotes the result of an instruction.
LED symbols
These symbols indicate the status of an LED:
o The LED is off.
Ö The LED is flashing.
O The LED is illuminated continuously.
2 Safety information
2.1 Basic safety notes
Integrating the product
DANGER
The product can not offer the expected protection if it is integrated incorrectly.
► Plan the integration of the product in accordance with the machine requirements
(project planning).
► Implement the integration of the product in accordance with the project planning.
DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
► Make sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
► Make sure that the dangerous state of the machine is and remains switched off.
DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
► Apart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.
Laser notes
CAUTION
Laser class 1
LASER
1
This device has been classified in accordance with the following standards:
• IEC 60825-1:2014
• EN 60825-1:2014 with A11:2021
• 21 CFR 1040.10 and 1040.11, except for changes due to Laser Notice No. 56
dated May 8, 2019
The laser is eye-safe. Looking directly into the laser may cause temporary impairments.
The outlet opening of the laser radiation is located in the sender, see figure 6,
page 20. The laser is only active when the laser alignment aid is switched on.
The laser marking is located on the back of the sender.
► You must comply with the latest version of the applicable laser safety regulations.
CAUTION
Optical radiation: Class 1 Laser Product
Caution - if any operating or calibrating equipment other than those specified here are
used or other methods are employed, this can lead to dangerous exposure to radiation.
► Use only the tools and auxiliary equipment specified in this documentation.
► Only carry out the procedures specified in this documentation.
► Do not open the housing unless carrying out the mounting and maintenance
operations provided in this documentation.
The deTec4 safety light curtain must only be used within the limits of the prescribed
and specified technical data and operating conditions at all times.
Any instance of improper use, incorrect modification, or manipulation of the deTec4
safety light curtain shall void any warranty provided by SICK AG; furthermore, SICK AG
shall not accept any responsibility or liability for any resulting damage and consequen‐
tial damage.
2.4 Cybersecurity
Overview
To protect against cybersecurity threats, the operator must have a comprehensive
cybersecurity concept, which must be continuously monitored and maintained. A suita‐
ble concept consists of organizational, technical, procedural, electronic, and physical
levels of defense and considers suitable measures for different types of risks. The
measures implemented in this product can only support protection against cybersecur‐
ity threats if the product is used as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
• General information on cybersecurity
• Contact option for reporting vulnerabilities
• Information on known vulnerabilities (security advisories)
Project planning
You need safety expertise to implement safety functions and select suitable products
for that purpose. You need expert knowledge of the applicable standards and regula‐
tions.
Configuration
You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.
3 Product description
3.1 Product identification via the SICK product ID
SICK product ID
The SICK product ID uniquely identifies the product. It also serves as the address of the
web page with information on the product.
The SICK product ID comprises the host name pid.sick.com, the part number (P/N),
and the serial number (S/N), each separated by a forward slash.
For newer products, the SICK product ID is displayed as text and QR code on the type
label and/or on the packaging.
s r
Resolution
The resolution describes the size of the smallest object detected by the safety light
curtain in the protective field. The resolution corresponds to the diameter of the test rod
belonging to the safety light curtain.
The safety light curtain has a physical resolution of 14 mm. This resolution provides
finger protection.
The safety light curtain has a physical resolution of 30 mm. This resolution provides
hand protection.
Scanning range
The scanning range limits the maximum protective field width.
The scanning range is reduced by using deflector mirrors.
The scanning range is reduced by using a weld spark guard.
Further topics
• "Extension module", page 18
• "Connection of sender and receiver", page 80
• "Data sheet", page 189
3 4
6
5
Figure 4: Overview of the device (sender or receiver)
1 End cap with integrated indicator LED (available as an option on the receiver)
2 Sender or receiver
3 System plug
4 Terminal compartment
5 Extension connection (only for certain system plugs)
6 System connection
3.4.3 IO-Link
Overview
The product can communicate with an IO-Link master via an IO-Link connector, which is
available as an accessory.
You can use the IO-Link interface to read out diagnostic and configuration data from
the connected devices and control individual system functions.
The IO-Link connector can also be used to connect two signals (e.g., muting signals).
Complementary information
The product must be supplied with voltage to enable communication with an IO-Link
master via the IO-Link connector.
Additional information on connecting the IO-Link connector can be found in the IO-Link
connector mounting instructions.
Further topics
• "Accessories", page 207
• "IO-Link", page 85
Further topics
• "Diagnostics using the mobile app", page 185
• "Service functions of the mobile app", page 147
NOTE
The SP2 system plug can only be used with receivers that have the digit 1 at the
following position of their type code:
C4P-E*****1***
Sender ✓ ✓ 1) ✓ 2) ✓ 1) 2)
Receiver ✓ ✓ ✓ ✓
✓ SP1 system plug suitable.
1) At the sender, the 8-pin system connection is solely for the purposes of providing standardized wiring.
It is recommended if the 8-pin system connection at the receiver is used and the sender and receiver are
connected to each other via a T-splitter.
The 8-pin system connection is also recommended if the sender is connected to an extension module.
2) If a sender does not have an additional guest connected to it, the extension connection has no function
and must be sealed with a protective cap.
Sender – – – –
Receiver ✓ ✓ ✓ ✓
✓ SP2 system plug suitable.
– SP2 system plug not suitable. An SP1 system plug must be used at the sender of a single system.
Host Sender – ✓ ✓ 1) – –
Receiver – ✓ ✓ ✓ ✓
First guest Sender – ✓ – – –
(for cascade ✓
Receiver – – – –
with 2 guest
devices)
Last guest Sender ✓ ✓ 2) – – –
Receiver ✓ ✓ – – –
✓ System plug suitable.
– System plug not suitable. An SP1 system plug must be used on the receiver of a guest system as well as on the sender of a host system
and guest system.
1) At the sender, the 8-pin system connection is solely for the purposes of providing standardized wiring. It is recommended if the 8-pin
system connection at the receiver is used and the sender and receiver are connected to each other via a T-splitter.
The 8-pin system connection is also recommended if the sender is connected to an extension module.
2) If a sender does not have an additional guest connected to it, the extension connection has no function and must be sealed with a
protective cap.
NOTE
The extension modules can only be connected to the following receivers:
• Type codes contain the number 1 at the following position in the numerical
sequence: C4P-E*****1***
• Functional scope V 1.2.0 or higher
The extension modules can only be connected to the following senders:
• Type codes contain the number 1 at the following position in the numerical
sequence: C4P-S*****1***
• Functional scope V 1.1.0 or higher
Complementary information
If you do not need the extended functions and the corresponding connections of the
extension module, you can also just temporarily connect an extension module to the
receiver (and the sender if required) in order to use the USB interface.
This allows you to use the Safety Designer functions and perform the following tasks,
for example:
• Change the configuration and, for example, adjust muting parameters.
• Perform a diagnosis without changing the existing configuration.
Further topics
• "Function packages", page 16
• "Automatic restoration of the configuration when a device is replaced", page 149
Sender displays
The sender has one laser alignment aid, and at least two light emitting diodes that
indicate the operational status.
Table 7: Sender displays
Position LED color Function Labeling
1 Red/yellow/green Field indicator ;1)
–
shows the status of
the protective field
and additional infor‐
mation about the sta‐
tus display
2 – Laser alignment aid –
For easy alignment of
the sender.
3 Red/yellow/green Status indicator STATE
1) Safety light curtains with protective field height > 300 mm have multiple LEDs for the field indicator.
Receiver displays
1
56 78
1 2 34
For a simple alignment of the receiver, diagnostic LEDs 1, 2, 3 and 4 indicate the
alignment quality once the safety light curtain has been switched on.
Diagnostic LEDs 5 and 6 light up if the topmost beam (far from system plug) is
synchronized. Diagnostic LEDs 7 and 8 light up if the bottommost beam (near system
plug) is synchronized.
The integrated indicator lamp in the end cap of the receiver assumes the indications of
the field display.
Further topics
• "Diagnostic LEDs", page 162
Color Meaning
Blue Alignment quality
Red Fault indication
Yellow Warning
Example: If diagnostic LED 1 lights up red and diagnostic LED 5 flashes red, an EDM
error exists.
Example: If diagnostic LED 5 lights up yellow and diagnostic LED 3 flashes yellow, the
sensor gap monitoring was exceeded.
Further topics
• "Diagnostic LEDs", page 162
Figure 11: Access protection with smart presence detection, implemented using cascade
4 Project planning
4.1 Manufacturer of the machine
The manufacturer of the machinery must carry out a risk assessment and apply appro‐
priate protective measures. Further protective measures may be required in addition to
the product.
The product must not be tampered with or changed, except for the procedures descri‐
bed in this document.
The product must only be repaired by the manufacturer of the product or by someone
authorized by the manufacturer. Improper repair can result in the product not providing
the expected protection.
4.3 Design
Overview
In this section you will find important information for design.
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Make sure that the following construction requirements are met so that the safety
light curtain can fulfill its protective function.
° Sender and receiver must be arranged such that persons or parts of the body
are reliably detected when they enter the hazardous area.
° Reaching under, over, and around as well as moving the safety light curtain
must be prevented.
° Check whether additional protective measures (e.g. restart interlock) are
necessary when it is possible for people to be located between the protective
device and the hazardous point without being detected.
DANGER
Hazard due to lack of effectiveness of the protective device
Certain types of light radiation can influence the protective device, e.g., light radiation
from fluorescent lamps with electronic ballast installed in the path of the beam, or
beams from laser pointers directed at the receiver.
► If this type of light radiation is present in the environment of the protective device,
take additional measures to ensure that the protective device does not become
dangerous.
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Make sure that the optical properties of the front screens of the sender and
receiver are not changed, e.g., by:
° beading water, mist, frost, or ice formation. If applicable, remove films or
other types of contamination, disconnect the voltage supply of the receiver
and then switch it back on.
° Scratches or damage. Replace the device if the front screen is scratched or
damaged.
► Make sure that all reflective surfaces and objects maintain a minimum distance
from the protective field.
► Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the
calculated minimum distance from the protective field.
Further topics
• "Mounting", page 94
Scanning range
The scanning range limits the maximum protective field width. The protective field width
can change during operation depending on the setting.
The scanning range is reduced by using deflector mirrors.
The scanning range is reduced by using a weld spark guard.
Further topics
• "Minimum distance from reflective surfaces", page 33
• "Minimum distance to identical systems", page 39
• "Technical data", page 188
• "Weld spark guard", page 207
• "Deflector mirrors", page 211
Important information
NOTE
The selected range must cover the entire required protective field width and has an
effect on the minimum distance to reflective surfaces and identical systems.
► Select the smallest possible range that covers both the lower and upper limits of
the required protective field width.
Prerequisites
• Function package SP2 or DMM4
Adjustable ranges
The actual size of the range depends on the resolution and the transmitting power.
Table 14: Resulting ranges with manual setting of the protective field width (full transmitting
power, resolution 14 mm)
Configuration Resulting range for the protective field width
Minimum 1) Typical 2)
Very small range 3) 0.15 m … 2.8 m 0.15 m … 3.5 m
Small range 0.15 m … 4 m 0.15 m … 5 m
Table 15: Resulting ranges with manual setting of the protective field width (reduced transmitting
power, resolution 14 mm)
Configuration Resulting range for the protective field width
Minimum 1) Typical 2)
Very small range 3) 0.15 m … 1.4 m 0.15 m … 1.8 m
Small range 0.15 m … 2 m 0.15 m … 2.5 m
Medium range 3)
0.15 m … 4 m 0.15 m … 5 m
Large range 3)
1m…8m 1 m … 10 m
1) The minimum scanning range specifies a range in which a function is guaranteed to operate correctly
and safely under industrial conditions. A sufficient level of signal reserve to ensure very high availability is
included in the calculation.
2) The typical scanning range indicates a range in which the ESPE functions perfectly and reliably under
industrial conditions. The level of signal reserve is enough to ensure high availability.
3) The setting is only possible via software configuration.
Table 16: Resulting ranges with manual setting of the protective field width (full transmitting
power, resolution 30 mm)
Configuration Resulting range for the protective field width
Minimum 1) Typical 2)
Very small range 3) 0 m … 4.2 m 0 m … 5.3 m
Small range 0m…6m 0 m … 7.5 m
Medium range 0 m … 12 m 0 m … 15 m
Large range 0 m … 24 m 0 m … 30 m
1) The minimum scanning range specifies a range in which a function is guaranteed to operate correctly
and safely under industrial conditions. A sufficient level of signal reserve to ensure very high availability is
included in the calculation.
2) The typical scanning range indicates a range in which the ESPE functions perfectly and reliably under
industrial conditions. The level of signal reserve is enough to ensure high availability.
3) The setting is only possible via software configuration.
Table 17: Resulting ranges with manual setting of the protective field width (reduced transmitting
power, resolution 30 mm)
Configuration Resulting range for the protective field width
Minimum 1) Typical 2)
Very small range 3)
0 m … 2.1 m 0 m … 2.7 m
Small range 0m…3m 0 m … 3.8 m
Medium range 3)
0m…6m 0 m … 7.5 m
Large range 3)
0 m … 12 m 0 m … 15 m
1) The minimum scanning range specifies a range in which a function is guaranteed to operate correctly
and safely under industrial conditions. A sufficient level of signal reserve to ensure very high availability is
included in the calculation.
2) The typical scanning range indicates a range in which the ESPE functions perfectly and reliably under
industrial conditions. The level of signal reserve is enough to ensure high availability.
3) The setting is only possible via software configuration.
Further topics
• "Minimum distance from reflective surfaces", page 33
• "Minimum distance to identical systems", page 39
• "Transmitting power adjustment", page 38
• "Using a sender with a small scanning range", page 39
4.3.2 Minimum distance of the safety light curtain to the hazardous point
Overview
A minimum distance must be maintained between the safety light curtain and the
hazardous point. This distance is required to prevent a person or part of their body from
reaching the hazardous point before the end of the machine’s dangerous state.
Complementary information
If you use the inputs for safety sensors (SDI) on the DMM4 extension module for
an additional protective device, you must calculate an appropriate minimum distance
for the protective device used and take into account the response time for SDI. The
information in this section only applies to the safety light curtain.
Additional information is available in the ISO 13855:2010 standard and in the Guide
for Safe Machinery.
Please note that an individual effects analysis must be carried out in case of any
deviations from ISO 13855:2010.
SICK offers a stopping/run-down time measurement service in many countries.
Further topics
• "Response time", page 194
4.3.2.1 Calculating the minimum distance of the safety light curtain to the hazardous point
Important information
DANGER
Minimum distance from the hazardous point is too small
The dangerous state of the machine may not be stopped or not be stopped in a timely
manner due to a minimum distance that is too small.
► Calculate the minimum distances for the machine in which the safety light curtain
is integrated.
► When mounting the safety light curtain, observe the minimum distance.
NOTE
If the safety light curtain is configured with a reduced resolution, then the minimum
distance must be calculated according to the effective resolution in accordance with
ISO 13855:2010.
If the effective resolution is > 40 mm, a different formula may have to be used for the
calculation of the minimum distance.
NOTE
If the Smart Box Detection function is configured on the safety light curtain, then a
different formula must be used to calculate the minimum distance, see "Minimum
distance to the hazardous point with Smart Box Detection", page 64.
Procedure
The example shows the calculation of the minimum distance in accordance with
ISO 13855:2010 for an orthogonal (right-angled) approach to the protective field. A
different calculation may be required depending on the application and the ambient
conditions (e.g., for a protective field parallel to or at any angle to the direction of
approach or an indirect approach).
1. First, calculate S using the following formula:
S = (K × T) + 8 × (d – 14 mm)
Where:
° S = Minimum distance in millimeters (mm)
° K = Approach speed (walking and/or gripping speed) of a person or a body
part (mm/s), e.g., 2,000 mm/s
° T = Machine stopping time + response time of the safety light curtain after
interruption in the light path in seconds (s)
° d = Resolution of the safety light curtain in millimeters (mm)
2. If the result S is ≤ 500 mm, then use the determined value as the minimum
distance.
3. If the result S is > 500 mm, then recalculate S with an approach speed of 1,600
mm/s as follows:
S = 1,600 mm/s × T +8 × (d – 14 mm)
4. If the new value S is > 500 mm, then use the newly determined value as the
minimum distance.
5. If the new value S is ≤ 500 mm, then use 500 mm.
"
Figure 12: Minimum distance to the hazardous point for orthogonal (rectangular) approach to the
protective field
1 Protective field height
2 Hazardous point
3 Depending on the application and distance, persons must be prevented from standing
behind the protective device.
Example calculation
Machine stopping time = 290 ms
Response time after interruption of the light path = 30 ms
Resolution of the safety light curtain = 14 mm
T = 290 ms + 30 ms = 320 ms = 0.32 s
S = 2,000 mm/s × 0.32 s + 8 × (14 mm – 14 mm) = 640 mm
S > 500 mm, therefore:
S = 1,600 mm/s × 0.32 s + 8 × (14 mm – 14 mm) = 512 mm
Figure 13: Representation of the accessibility of ESPE by reaching over. Left: Protective field that
cannot be reached over. Right: Protective field that can be reached over.
s r
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Reflective surfaces and dispersive media can prevent persons or parts of the body to
be protected from being properly reflected and therefore, they remain undetected.
► Make sure that all reflective surfaces and objects maintain a minimum distance
from the protective field.
► Ensure that no reflective objects are in the protective field.
► Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the
calculated minimum distance from the protective field.
► Ensure that the correct formula is used for the calculation of the minimum dis‐
tance.
► Ensure that the minimum distance to reflective surfaces is recalculated after a
change in the maximum protective field width or the transmitting power.
a/mm
1000
900
800
700
600
500
400
300
200
100
0
0 2 4 6 8 10 12 14 16 18 20 22 24 D/m
Figure 15: Graph of minimum distance from reflective surfaces
Table 18: Formula for calculating the minimum distance to reflective surfaces with automatic
calibration of the protective field width
Distance D between sender and Calculation of the minimum distance (a) to reflective
receiver in m surfaces in mm
D≤3m a = 131 mm
D>3m a = tan (2.5°) × 1,000 mm/m × D = 43.66 × 1 mm/m ×
D
Determining the minimum distance to reflective surfaces when manually setting the
protective field width
The minimum distance can be determined as follows:
► Determine the distance between the sender and receiver D in meters (m).
► Take into consideration the resulting range for the protective field width.
► Calculate the minimum distance a in millimeters (mm) using the relevant formula.
The resulting range for the protective field width depends on the following factors:
• Resolution
• Manual adjustment of the protective field width
• Transmitting power
Table 19: Formula for calculating the minimum distance to reflective surfaces when manually
setting the protective field width (resolution 14 mm)
Configuration Resulting range Distance D Calculation of the mini‐
for the protective between sender mum distance (a) to reflec‐
field width and receiver in m tive surfaces in mm
Very small range with 0.15 m ... 1.4 m a = 131 mm
reduced transmitting power
Small range with reduced 0.15 m ... 2 m a = 131 mm
transmitting power
Very small range with full 0.15 m ... 2.8 m a = 131 mm
transmitting power
Small range with full trans‐ 0.15 m ... 4 m D≤3m a = 131 mm
mitting power
D>3m a = tan (2.5°) ×
Medium range with 1,000 mm/m × D = 43.66
reduced transmitting power × 1 mm/m × D
Medium range with full 1 m ... 8 m D≤4m a = 175 mm
transmitting power
D>4m a = tan (2.5°) ×
Large range with reduced 1,000 mm/m × D = 43.66
transmitting power × 1 mm/m × D
Large range with full trans‐ 2 m ... 16 m D≤8m a = 350 mm
mitting power
D>8m a = tan (2.5°) ×
1,000 mm/m × D = 43.66
× 1 mm/m × D
Table 20: Formula for calculating the minimum distance to reflective surfaces when manually
setting the protective field width (resolution 30 mm)
Configuration Resulting range Distance D Calculation of the mini‐
for the protective between sender mum distance (a) to reflec‐
field width and receiver in m tive surfaces in mm
Very small range with 0 m ... 2.1 m a = 131 mm
reduced transmitting power
Small range with reduced 0 m ... 3 m a = 131 mm
transmitting power
Very small range with full 0 m ... 4.2 m D≤3m a = 131 mm
transmitting power
D>3m a = tan (2.5°) ×
1,000 mm/m × D = 43.66
× 1 mm/m × D
Small range with full trans‐ 0 m ... 6 m D≤3m a = 131 mm
mitting power
D>3m a = tan (2.5°) ×
Medium range with 1,000 mm/m × D = 43.66
reduced transmitting power × 1 mm/m × D
Medium range with full 0 m ... 12 m D≤6m a = 262 mm
transmitting power
D>6m a = tan (2.5°) ×
Large range with reduced 1,000 mm/m × D = 43.66
transmitting power × 1 mm/m × D
Large range with full trans‐ 0 m ... 24 m D ≤ 12 m a = 524 mm
mitting power
D > 12 m a = tan (2.5°) ×
1,000 mm/m × D = 43.66
× 1 mm/m × D
Further topics
• "Weld spark guard", page 207
4.3.4 Protection against interference from systems in close proximity to each other
Overview
s r
s r
2
The infrared light beams of the sender of system 1 can interfere with the receiver of
system 2. This can disrupt the protective function of system 2. This would mean that
the operator is at risk.
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
The integrated laser alignment aid may influence the receiver of an ESPE in close
proximity. In such cases, the neighboring ESPE may not detect persons or parts of the
body that require protection.
► Perform an alignment or take other measures to ensure that the laser beam only
hits the front screen of the relevant receiver. The laser beam must not hit any
external receiver should the integrated laser alignment aid be switched on by
mistake or due to a fault. An external receiver is a receiver that is not part of the
same ESPE or same cascade.
► During alignment in particular, make sure that the laser beam does not hit any
external receiver.
DANGER
Hazard due to lack of effectiveness of the protective device
Systems of electro-sensitive protective devices (ESPE) that operate in close proximity to
each other can mutually interfere with each other.
► Use suitable measures to prevent interference between systems in close proximity
to each other.
Further topics
• "Using beam coding", page 37
• "Using reversed direction of transmission", page 38
• "Using a sender with a small scanning range", page 39
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
A system with the Uncoded beam coding can be influenced by senders with code 1 or
code 2.
A system with code 1 or code 2 can be influenced by senders with the Uncoded beam
coding.
Systems with the same beam coding can mutually interfere with each other.
► If systems are in close proximity to each other, only use code 1 and code 2.
Code 1
s r
Code 2
s r
In the figure, the beam coding of systems in close proximity to each other is different.
This means that the systems do not influence each other.
Complementary information
Coded systems of the following products do not interfere with each other:
• deTec4
• deTem4
• deTem4 A/P
• C4000
• M4000
In the case of systems in close proximity that are of a different product group, different
measures must be taken to prevent mutual interference.
Further topics
• "Configuring beam coding", page 117
• "Combining beam coding and reversed direction of transmission", page 38
s r
r s
2
Figure 18: Trouble-free operation due to reversed direction of transmission of system 1 and
system 2
Further topics
• "Combining beam coding and reversed direction of transmission", page 38
Code 1 Code 2
s r s r
r s r s
Code 1 Code 2
Figure 19: Trouble-free operation of 4 neighboring systems due to beam coding and reversed
direction of transmission
In the figure, the beam coding of the systems arranged next to each other is different.
The direction of transmission of the systems arranged on top of each other is reversed.
This ensures the systems do not mutually interfere with each other.
Prerequisites
• Function package DMM4
• Software configuration
• For the reduced transmitting power: Manual setting of the protective field width
Prerequisites
• Manual adjustment of the protective field width
• The same sender types must be used in a cascade.
Further topics
• "Manual adjustment of the protective field width", page 28
• "Minimum distance to identical systems", page 39
• "Configuring the protective field width", page 120
• "Ordering information", page 204
s r s r
1 2
Figure 20: Trouble-free operation with sufficient distance
1 System 1
2 System 2
B Minimum distance between sender of the first system and identically configured receiver
of the second system with the same direction of transmission
Important information
NOTE
If the safety light curtain is configured with a reduced resolution, then the minimum
distance must be calculated according to the effective resolution in accordance with
ISO 13855:2010.
If the effective resolution is > 40 mm, a different formula may have to be used for the
calculation of the minimum distance.
NOTE
If the safety light curtain is configured with a reduced resolution, it must be ensured
that persons are reliably detected in the protective field.
NOTE
If a reduced resolution and automatic calibration of the protective field width is config‐
ured, no objects can be in the protective field upon activation. Otherwise, this may
influence the automatic calibration of the protective field width.
NOTE
When reduced resolution is configured, the effective resolution must be marked on the
device and on the machine by taking suitable measures, e.g. a mark or an information
label provided by SICK. The information label is available as an accessory.
NOTE
If reduced resolution and Smart Box Detection are configured, different effective res‐
olutions apply to the safety light curtain, see "Effective resolution with Smart Box
Detection", page 65.
Further topics
• "Minimum distance of the safety light curtain to the hazardous point", page 30
• "Minimum distance from reflective surfaces", page 33
• "Additional accessories", page 217
Prerequisites
• Function package SP2 or DMM4
Further topics
• "Minimum distance of the safety light curtain to the hazardous point", page 30
• "Additional accessories", page 217
4.3.6 Muting
Overview
Muting according to IEC 62046 temporarily bypasses the protective action of the pro‐
tective device so that material can be transported to or from a machine or system. As a
result, the work process remains uninterrupted.
The distinction between people and materials is made by at least 2 signals that are
independent of each other. Based on the logical evaluation of these signals, the protec‐
tive device is bypassed if a valid muting condition is present. As soon as something
other than material enters the hazardous area, the work process is interrupted.
Prerequisites
• Function package SP2 or DMM4
• Muting may only be activated during the period in which the material to be trans‐
ported (e.g. on a pallet) is blocking access to the hazardous area.
• Muting shall be automatic, i.e., not manual.
Further topics
• "Muting accessories", page 215
Functionality
Once muting sensors A1 and A2 are actuated, muting is active.
Muting remains active until one of the muting sensors becomes clear. When configured
via Safety Designer, muting can also be deactivated when the ESPE becomes free.
L2 1
L1
A1
2
A2
L3
3
Figure 21: Cross muting
1 Hazardous area
2 Crossing point for the muting sensors
3 ESPE
NOTE
Prevent mutual sensor interference.
Functionality
The muting sensors (A1 and A2) are arranged serially in the hazardous area and detect
material before it passes through the ESPE 2.
Once muting sensors A1 and A2 are actuated, muting is active.
A1 A2
2
L1
L2
Complementary information
For exit monitoring, the Muting end by ESPE function should be used. The function is
activated automatically when configuring via the SP2 system plug. If the Muting end by
ESPE function cannot be used reliably, the total muting time should be monitored.
Further topics
• "Cross-circuit monitoring", page 52
• "Data sheet", page 189
NOTE
If the muting sensors are arranged in parallel, sequence detection must not be config‐
ured. This reduces the availability of the system.
Prerequisites
• Function package DMM4
• Software configuration
NOTE
Prevent mutual sensor interference.
L3 1 2
A1 A2 B1 B2
L1
L2
L3 1 2
A1 B1
A2 B2
L1
L2 < L3
Where:
• L1 = Distance of the inner muting sensors (arrangement symmetrical to the light
beams of the ESPE) in m; L1 < 0.4 m (2 x 0.2 m)
• v = Speed of the material (e.g. of the conveyor belt) in m/s
• L2 = Distance of the outer muting sensors (arrangement symmetrical to the light
beams of the ESPE) in m; L2 – L1 > 0.5 m (2 x 0.25 m)
• L3 = Length of the material in conveying direction in m
4.3.6.4 Override
Overview
An override is a manual muting triggering after an error in the muting conditions. The
protective device is bypassed and the system can be cleared and an error-free status
can be achieved.
When configuring via the SP2 system plug, override is always active if muting has been
configured. The signal for override is then present at the In3 connection.
When configured via Safety Designer, the override signal can be present at one of the
following inputs:
• In2 at the extension connection of the receiver
• In3 at the M12, 8-pin system connection
• In9 or In10 at the X1 connection of the DMM4 extension module
The override signal can only ever be present at exactly one of the possible connections.
In addition, the reset signal can be configured on the In2, In3 or In10 inputs in order to
use the combined reset/override function.
Important information
NOTE
If automatic measurement of the protective field width is configured and the protective
field is interrupted when the ESPE is switched on, the system changes to the override
status if the override conditions are fulfilled. If override is performed, the OSSDs change
to the OFF state again after the protective field frees up again, if necessary, until the
protective field width is automatically measured.
Set the protective field width manually to bypass the behavior.
Prerequisites
• The override control switch is mounted outside of the hazardous area so that it
cannot be actuated by a person that is inside the hazardous area.
• The operator can oversee the entire hazardous area when actuating the control
switch.
The override required status is only triggered by the system if the following conditions
are met:
• An error occurs, muting is deactivated or is ended.
• At least one muting signal is active.
• The ESPE is interrupted by an object.
Performing an override
The system is in the override required status after an error. Muting can only continue at
the point where it was interrupted if the operator starts the integrated override function
using the control switch. Then, the output signal switching devices (OSSDs) change to
the ON state and the system monitors the override status.
If the override status is exited and reset is configured, no additional reset sequence is
required provided the switching outputs (OSSDs) are allowed to remain active.
The maximum duration for override is limited by the total muting time.
DANGER
Muting end by ESPE delayed or ineffective
If automatic measurement of the protective field width is configured and the protective
field is interrupted when the ESPE is switched on for the first time, the Muting end by
ESPE function is delayed or ineffective.
► Set the protective field width manually.
Functionality
With the Muting end by ESPE function, muting is ended when the ESPE is clear again
(1) and sensor gap monitoring has elapsed. This results in a shorter muting time and
greater safety at the same time.
4 5
1
A1 A2
2
3
Figure 25: Muting ends as soon as the ESPE is clear again (example for exit monitoring)
1 ESPE
2 Time at which muting ends
3 Material
4 Transportation equipment
5 Hazardous area
When configuring via Safety Designer, the time for sensor gap monitoring can be
customized.
Functionality
Concurrence monitoring checks whether both muting sensors are actuated during the
configured time period. If a muting signal does not appear within this period, muting is
not triggered. Muting can only be triggered again if all muting sensors are clear.
NOTE
When configuring via Safety Designer, concurrence monitoring can be deactivated if a
muting cycle of more than 24 hours is required.
The system is then unable to detect external errors.
The resulting risk must be assessed. Suitable measures must be defined (e.g., config‐
uring Muting end by ESPE).
When configuring via the SP2 system plug, the total muting time is set to 24 hours.
When configuring via Safety Designer, the total muting time can be customized.
NOTE
When configuring via Safety Designer, the total muting time can be deactivated if a
muting cycle of more than 24 hours is required.
The system is then unable to detect external errors.
The resulting risk must be assessed. Suitable measures must be defined (e.g., config‐
uring Muting end by ESPE).
Important information
NOTE
If a muting connector or IO-Link connector is used or one signal is on the system
connection and the 2nd signal on the extension connection, the muting sensors do not
have to be arranged with an offset.
Further topics
• "Accessories", page 207
Prerequisites
• Function package DMM4
• Software configuration
Complementary information
Direction detection or sequence monitoring can be activated for the entry/exit moni‐
toring function:
• Import/exit monitoring (four muting sensors A1, A2, B1, B2)
Possible conditions for direction detection
• The A sensors must be activated before the B sensors.
• The B sensors must be activated before the A sensors.
Possible conditions for sequence monitoring
• A1 → A2 → B1 → B2 or B2 → B1 → A2 → A1 (both directions allowed)
• A1 → A2 → B1 → B2
• B2 → B1 → A2 → A1
Direction or sequence monitoring cannot be used for cross-muting or exit monitoring.
Sequence monitoring cannot be configured for entry/exit monitoring if the muting
sensors are arranged in parallel.
Muting is deactivated if direction detection is configured but the muting sensors are not
activated according to the configuration.
Prerequisites
• Software configuration
Functionality
For each muting object, the system checks whether there is a valid condition for the
supplementary signal at the input of the supplementary signal:
Requirements for a valid condition:
• Signal change from LOW to HIGH at the input of the supplementary signal for each
valid muting object on a sensor pair AND
• Supplementary signal HIGH when the relevant muting signal changes from LOW to
HIGH
If sequence monitoring is configured, the relevant muting signal is the one that is active
first (A1 or B2). Otherwise the muting signal that activates muting (both muting signals
of a sensor pair active).
As soon as an object is detected by the muting sensors of the first muting sensor pair
without a valid condition of the supplementary signal for muting release, muting is not
triggered.
To ensure the detection of a valid muting release, the following minimum time must be
observed between the LOW to HIGH signal change of the muting release supplementary
signal and the LOW to HIGH signal change of the relevant muting sensor:
• Input for supplementary signal on receiver: 5 ms
• Input for supplementary signal on DMM4 extension module: 50 ms
• Input for supplementary signal via IO-Link: 0 ms
The valid condition for muting release is required for each muting object.
For the entry/exit monitoring muting variant, the muting release supplementary signal
can also be configured for muting from one direction of the conveyor belt only.
1
A1
A2
B1
B2
Muting
t
3
2 4
Figure 26: Signal sequence with configured supplementary signal during a muting cycle (example
for entry/exit monitoring)
1 Supplementary signal
2 Start muting cycle
3 Acceptance
4 End muting cycle
Complementary information
• Even if partial muting is configured, the active light beam can be bypassed by
override.
• Partial muting cannot be combined with a reduced resolution.
• Different muting modes with different settings can be configured using the operat‐
ing mode selection.
• The system can switch between muting and partial muting via an external signal.
Prerequisites
• Partial muting
• Software configuration
Functionality
For each muting object, the system checks whether there is a valid condition for
switching at the input of the supplementary signal:
Requirements for a valid condition:
• Signal change from LOW to HIGH at the input of the supplementary signal for each
valid muting object on a sensor pair AND
• Supplementary signal HIGH when the relevant muting signal changes from LOW to
HIGH
If sequence monitoring is configured, the relevant muting signal is the one that is active
first (A1 or B2). Otherwise the muting signal that activates muting (both muting signals
of a sensor pair active).
As soon as an object is detected by the muting sensors of the first muting sensor pair
without a valid condition of the supplementary signal for muting release, the switchover
to muting is not triggered and partial muting remains active.
To ensure the detection of a valid switchover, the following minimum time must be
observed between the LOW to HIGH signal change of the switchover supplementary
signal and the LOW to HIGH signal change of the relevant muting sensor:
• Input for supplementary signal on receiver: 5 ms
• Input for supplementary signal on DMM4 extension module: 50 ms
• Input for supplementary signal via IO-Link: 0 ms
The valid condition for switching from partial muting to muting is required for each
muting object. Muting must be deactivated to perform a switchover, otherwise muting is
ended.
For the entry/exit monitoring muting variant, the switchover from partial muting to
muting can also be configured for muting from one direction of the conveyor belt only.
1
A1
A2
B1
B2
Muting
t
3
2 4
Figure 28: Signal sequence with configured supplementary signal during a muting cycle (example
for entry/exit monitoring)
1 Supplementary signal
2 Start muting cycle
3 Acceptance
4 End muting cycle
NOTE
If the belt stop signal is present at In17 of the extension module, the belt stop signal
and the following signals must not be active at the same time:
• In3: Reset, override, muting release supplementary signal, and switchover from
partial muting to muting
• In4: Muting signal 1, muting release supplementary signal, and switchover from
partial muting to muting
A time delay of at least 50 ms between the activation of the signals must be ensured.
For a non-safety-related use of the belt stop function, this can also be controlled via
IO-Link.
The belt stop function is available for the muting and override functions.
Prerequisites
• Software configuration
Functionality
When the conveyor belt is stopped, the signal at the belt stop input changes from HIGH
to LOW. Active muting-related time monitors are paused until the conveyor belt starts up
again and a signal change from LOW to HIGH occurs. This also applies to override and
the associated time monitors.
Table 23: Input signals from bandstop
Belt stop input State
HIGH Conveyor belt running, muting-related time
monitors active
LOW Conveyor belt stationary:
When the conveyor belt is stopped, the following signals are monitored for changes:
Prerequisites
• Function package DMM4
• Software configuration
Further topics
• "Operating mode selection", page 67
• "Calculating the times for an operating mode change", page 70
• "Response time", page 194
Important information
NOTE
Smart Box Detection is only available for receivers with functional scope V 1.1.0 or
higher, see "Version numbers and functional scope", page 188.
Prerequisites
• Function package SP2
• Configuration via system plug
• The objects cast a rectangular shadow without gaps (geometrically uniform
objects) when passing through the protective field.
• The objects do not have a reflective surface.
• The objects must have a defined minimum height and minimum width and main‐
tain a defined minimum distance from each other.
• The object velocity is 0.1 m/s ... 1 m/s.
• The safety light curtain is mounted perpendicular to the conveyor plane for opti‐
mum availability.
• The lower edge of the housing is flush with the transport level.
• The object blocks access to the hazardous area. Lateral interruption in the protec‐
tive field is not possible.
• Smart Box Detection may only be used in applications where it is ruled out that
people or body parts can be recognized as valid objects, e.g. due to their work
clothes or due to deliberate manipulation of the protective device.
Functionality
The protective device detects objects that cast a rectangular shadow without gaps
when passing through.
If, on the other hand, other objects, especially persons, enter the protective field, the
protective device detects the deviation from a valid object. The dangerous machine
state is stopped.
Figure 30: Left: Rectangular shadow without gaps. Right: Shadow with gaps.
If Smart Box Detection is configured, the protective field always remains active. Inter‐
ruption in the protective field above a valid object is reliably detected by the protective
device and the dangerous machine state is stopped.
Vbox
hbox
dYbox
45
40
40
36
35 32
30 28
24
25
20
20
16
15 12
10 8
4
5
0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
vbox (m/sec)
100 90
80
80 70
60
60 50
40
40 30
20
20 10
0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
vbox (m/sec)
Figure 34: Object distance and object width dependent on object speed
4.3.7.2 Minimum distance to the hazardous point with Smart Box Detection
Overview
The calculation of the minimum distance to the hazardous point with configured Smart
Box Detection depends on the application type.
Application type 1:
° Object exit : Regardless of whether the presence of people on the transport
2)
Application type 2:
° Object entry : Presence of people at the transport level cannot be ruled out.
4)
Supplement ZSBD
Supplement ZSBD indicates how far a person or body part can approach the hazardous
area before the protective device is triggered.
The value depends on the application type and the reduced resolution.
Table 26: Supplement ZSBD
Application type Reduced resolution ZSBD
1 Deactivated 128 mm
1 1 beam 208 mm
1 2 beams 850 mm
2 Combination is not allowed 236 mm
NOTE
Configuration of reduced resolution is only permitted in the framework of application
type 1 5).
Table 27: Effective resolution with Smart Box Detection in combination with reduced resolution
Reduced resolution Effective resolution with free Effective resolution above a
protective field valid object
Reduced resolution deacti‐ 14 mm 30 mm
vated
1 beam 24 mm 40 mm
2 beams 34 mm 50 mm
Important information
DANGER
During Smart Box Detection Override, the protective field is not monitored.
Persons or body parts to be protected may not be detected.
► Prevent access to the hazardous area during execution of Smart Box Detection
Override.
5) Object exit (regardless of whether people can be ruled out on the transport level) or object entry (people can be ruled out on the
transport level)
NOTE
If automatic measurement of the protective field width is configured and the protective
field is interrupted when the ESPE is switched on, the system changes to the override
status if the override conditions are fulfilled. If override is performed, the OSSDs change
to the OFF state again after the protective field frees up again, if necessary, until the
protective field width is automatically measured.
Set the protective field width manually to bypass the behavior.
Prerequisites
• The Smart Box Detection Override control switch is mounted outside of the hazard‐
ous area so that it cannot be actuated by a person that is inside the hazardous
area.
• The operator can oversee the entire hazardous area when actuating the control
switch.
Complementary information
If reset and Smart Box Detection Override are configured on the same input, both
functions are started using a common control switch.
If the override status is exited and reset is configured, no additional reset is required
provided the OSSDs are allowed to remain active.
NOTICE
The total response time is increased by the multiple sampling. If you change the
multiple sampling, you must recalculate the response time.
Prerequisites
• Function package DMM4
• Software configuration
Functionality
You can define up to 4 scans for multiple sampling. Multiple sampling with 2 scans is
set as standard.
If an object interrupts the protective field and the configured number of scans is
exceeded, the OSSDs switch to the OFF state.
WARNING
Risk of ineffectiveness of the protective device
If the operating mode selector switch is mounted outside the control cabinet, you must
protect the corresponding connecting cables from short-circuits and cross-circuits, e.g.,
by laying them in suitable cable ducts.
Prerequisites
• Function package DMM4
• Software configuration
Connection
You can use the following connections to control the change between operating modes:
• Connection X3 on the DMM4 extension module (control via the safety inputs)
• IO-Link connection on the ESPE (control via IO-Link)
Control via the safety inputs and control via IO-Link cannot be combined.
As soon as the X3 connection is used to control an operating mode, all three inputs
on the connection for operating modes are blocked. Even if you only use two operating
modes, you cannot use the third input for other functions.
Complementary information
Additional information on the operating modes of the individual functions and possi‐
ble function-specific conditions for changing the operating mode can be found in the
description of the functions and in the Configuration section.
Complementary information
• Muting is deactivated in OSSD OFF mode and the muting signals are not evalu‐
ated.
• Muting is reset when switching to OSSD OFF mode. This also applies to all muting
statuses and monitors. After exiting OSSD OFF mode, a new, complete muting
cycle is required.
Prerequisites
• The sender and receiver are connected to each other.
Further topics
• "Laser alignment aid", page 81
Formula
Total time = tOPM_Tol + tOPM_Proc + tOPM_Cas_Add + tOPM_Feat_Add
The total time for an operating mode change is based on the following values:
• Tolerance time (configurable): tOPM_Tol
• Switchover time: tOPM_Proc
° Control via safety inputs: maximum 60 ms
° Control via IO-Link: maximum 35 ms
• Additional time for cascade: tOPM_Cas_Add
° Control via safety inputs: maximum 110 ms
° Control via IO-Link: maximum 156 ms
° Single system: 0 ms
• Additional time for functions: tOPM_Feat_Add
° The additional time for functions must be taken into account when switching
between standard operating modes (configurable). The additional time for
functions is described in the respective sections for the functions.
° If you switch from or to OSSD OFF mode, the additional time is 0 ms.
° If you switch from or to alignment mode, the additional time is 0 ms.
Examples
• Switch from OSSD OFF mode to alignment mode
• Control via IO-Link
• Cascade
• Tolerance time: 0 ms
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
In the case of non-compliance, it is possible that the dangerous state of the machine
may not be stopped or not stopped in a timely manner.
► Make sure that the following control and electrical requirements are met so that
the product can fulfill its protective function.
• The machine must switch to the safe state at any time if at least one of the two
OSSDs switches to the OFF state.
• Prevent the formation of a potential difference between the load and the protec‐
tive device. If you connect loads to the OSSDs (switch outputs) that then also
switch if controlled with negative voltage (e.g., electro-mechanical contactor with‐
out reverse polarity protection diode), you must connect the 0 V connections of
these loads and those of the corresponding protective device individually and
directly to the same 0 V terminal strip. In the event of a fault, this is the only way to
ensure that there can be no potential difference between the 0 V connections of
the loads and those of the corresponding protective device.
DANGER
Hazard due to lack of effectiveness of the protective device
In the case of non-compliance, it is possible that the dangerous state of the machine
may not be stopped or not stopped in a timely manner.
Downstream contactors must be positively guided and monitored depending on appli‐
cable national regulations or required reliability of the safety function.
► Make sure that downstream contactors are monitored (external device monitoring,
EDM).
DANGER
Hazard due to unexpected starting of the machine
A restart interlock must be implemented depending on applicable national regulations
or required reliability of the safety function.
► Make sure that a restart interlock is implemented.
NOTE
Using the device in residential areas may cause radio interference. The operating entity
is responsible for taking appropriate measures (e.g., shielding).
Further topics
• "Accessories", page 207
Important information
DANGER
Hazard due to unexpected starting of the machine
The machine may not restart if the OSSDs switch to the ON state once the reset
pushbutton has been pressed. The control must ensure that the machine only restarts
if the machine start button is also pressed after the reset pushbutton.
► Make sure that the machine can only restart once the reset pushbutton and start
button have been pressed in the specified order.
Principle of operation
Before the machine can be restarted, the operator must reset the restart interlock.
1 2 3 4
The dangerous state of the machine (1) is brought to an end if the light path is inter‐
rupted (2) and is not re-enabled (3) until the operator presses the reset pushbutton
located outside the hazardous area (4). The machine can then be restarted.
Depending on applicable national regulations, a restart interlock must be available if it
is possible to stand behind the protective device. Observe IEC 60204-1.
24 V DC
RES
Single system
The reset pushbutton signal can be present at the following inputs in the single
system:
• In3 on the M12, 8-pin system connection
• In2 at the extension connection of the receiver
• In10 on the X1 connection of the DMM4 extension module
The reset pushbutton signal may only ever be present at exactly one of the possible
inputs.
Cascade
The reset pushbutton signal can be present at the following inputs in a cascade:
• In3 on the M12, 8-pin system connection
• In2 on the extension connection of the last receiver of the guest device
• In10 on the X1 connection of the DMM4 extension module
The reset pushbutton signal may only ever be present at exactly one of the possible
inputs.
A total of just one reset pushbutton may be connected to a cascade comprising two or
three safety light curtains.
Further topics
• "Configuring the restart interlock", page 125
• "Configuring (smart) restart interlock", page 139
Important information
NOTE
If the safety light curtain is configured with an smart restart interlock, it must be
ensured that people standing behind the protective field are reliably detected.
The object size (maximum number of beams) must be defined taking into account the
regulations applicable at the place of use.
If someone stands behind the protective field, the system must always switch to the
reset required status.
If the minimum object size at which the reset pushbutton must be actuated after an
interruption of the protective field is > 200 mm, the increased risk of persons standing
behind the protective field not being reliably detected by the ESPE must be taken into
account.
Prerequisites
• Function package DMM4
• Software configuration
• In combination with reduced resolution: The configured object size (number of
beams) is larger than the configured number of beams for the reduced resolution.
Functionality
The protective device detects an object of a certain size and the OSSDs switch to the
OFF state.
If the object corresponds to or is smaller than the configured size, the OSSDs auto‐
matically switch back to the ON state as soon as the object is removed from the
protective field. This also applies to multiple objects in the protective field as long as
they correspond to or are smaller than the configured size.
If the detected object is larger than the configured size, the system switches to the
reset required status.
Further topics
• "Configuring (smart) restart interlock", page 139
Prerequisites
• Positively guided contactors are used for shutting down the machine.
Functionality
If you configure external device monitoring, the protective device then checks the
contactors after every interruption to the light path and before the machine restarts.
External device monitoring is then able to detect if one of the contactor contacts is
welded, for instance. In this case, the OSSDs remain in the OFF state.
r
K1
k2 k1 OSSD 1
24 V DC 0 V DC
EDM
OSSD 2
K2
You must implement external device monitoring electrically so that the two N/C con‐
tacts (k1, k2) close in a positively guided manner when the contactors (K1, K2) reach
their de-energized position once the protective device has responded. 24 V is then
present at the input of external device monitoring. If 24 V is not present when the
protective device has responded, one of the contactors is defective and external device
monitoring prevents the machine from restarting.
Connection
The external device monitoring can be connected to one of the following inputs:
• In4 on the M12, 8-pin system connection
• In1 at the extension connection of the receiver
The external device monitoring can only ever be present at exactly one of the possible
inputs.
0 V DC
ADO
Complementary information
The application diagnostic outputs cannot be used for safety-related functions.
When implementing a cascade, the extension connection of the last guest device can
be used for the application diagnostic output.
The system automatically detects new guest devices in the cascade. To ensure the
system reliably detects new guest devices, the following output signals are not available
at the application diagnostic output of the extension connection of the receiver for up to
30 seconds after the system is switched on:
• Weak signal
• Ignored object
• Muting error
• Status of protective field
• Object in the protective field of the guest device (smart presence detection)
• OSSD state
• State of the safety sensor inputs (SDI)
Further topics
• "Configuring application diagnostic output", page 126
• "Configuring application diagnostic output", page 138
Application diagnostic outputs can also be assigned to combined output signals. The
combinations are possible because the different output signals cannot occur at the
same time.
Combinations of functions that cannot be used together (e.g., muting and Smart Box
Detection) can also be selected during configuration in Safety Designer. These combi‐
nations are to be understood in such a way that either one or the other output signal is
output according to the other configuration settings.
Combination Explanation
OSSD state or reset The application diagnostic output signals reset required by periodi‐
required cally changing between the HIGH and LOW state.
If no reset is required, the application diagnostic output outputs
the OSSD state. The signal is activated after a configured delay of
0 … 3 s.
(Muting status or valid The application diagnostic output signals reset required by periodi‐
object for Smart Box Detec‐ cally changing between the HIGH and LOW state.
tion) or reset required If no reset is required, the application diagnostic output either out‐
puts the muting status output signal or the valid object for Smart
Box Detection output signal depending on the configuration.
(muting status or valid The application diagnostic output signals reset required or over‐
object for Smart Box Detec‐ ride required by periodically changing between the HIGH and LOW
tion) or reset required or state.
override required If no reset or override is required, the application diagnostic output
either outputs the muting status output signal or the valid object
for Smart Box Detection output signal depending on the configura‐
tion.
Prerequisites
• The signal lamp must be visible from all sides of the hazardous area and visible to
the operator of the system.
Complementary information
You can optionally use a receiver with an integrated LED. The integrated LED is located
in the end cap of the receiver.
Prerequisites
• The type codes of the sender and receiver must be identical at the following place
in the number sequence.
° Variant 1: C4P-******0***
° Variant 2: C4P-******1***
• If the type codes at this place in the number sequence differ, the connection
between the sender and receiver must be disconnected.
Further topics
• "Accessories", page 207
• "Protection against interference from systems in close proximity to each other",
page 36
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
The integrated laser alignment aid switches the OSSDs to the OFF state.
► Ensure that the outputs of the ESPE have no effect on the machine when the
integrated laser alignment aid is activated.
► Only use the integrated laser alignment aid to align the ESPE.
Prerequisites
Requirements for control via pushbutton/switch
• A pushbutton is connected.
• A T-connector with pushbutton is connected.
• A switch is connected.
Requirements for control via a sender-receiver connection
• The sender and receiver are connected to each other.
Pushbuttons
The pushbutton is mounted at the system connection of the sender between the
system plug and the connecting cable.
The pushbutton can be temporarily mounted for alignments or used to maintain a
permanent connection.
Functionality of the pushbutton
• Press the pushbutton once and release: integrated laser alignment aid is switched
on.
• Press the pushbutton again and release: integrated laser alignment aid is
switched off.
Switch
Switches are not suitable for control if the sender and receiver are connected to each
other via a T-connector.
The switch is mounted in the control cabinet. A relay or a PLC can also be used as
a switch to enable the integrated laser alignment aid to be switched on and off via a
control panel, for example.
The switch must be connected in accordance with the circuit diagram below.
s
S1
In1
24 V DC
In2
0 V DC
IO-Link
If the sender and receiver are connected with each other, the laser alignment aid can
also be activated by a command from IO-Link.
"IO-Link", page 15
Safety Designer
If the sender and receiver are connected to each other, the laser alignment aid can also
be activated via the Safety Designer configuration software.
"Configuration via Safety Designer", page 130
Alignment mode
If the sender and receiver are connected to each other, the laser alignment aid can also
be activated via the alignment mode.
"Operating mode: Alignment mode", page 70
Further topics
• "Connection of sender and receiver", page 80
• "IO-Link", page 85
• "Accessories", page 207
4.4.7 Cascading
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
If 2 or more identical safety light curtains (same resolution and same protective field
height) are used in a cascade, the protective device can be disabled if the connecting
cables are switched round.
► Make sure (e.g., by routing the cables appropriately) that the operator is unable to
switch round the connecting cables of 2 senders or receivers of the same type.
Prerequisites
• The type codes of the connected sender devices are identical at the following
place in the number sequence.
° Variant 1: C4P-******0***
° Variant 2: C4P-******1***
• The type codes of the connected receiver devices are identical at the following
place in the number sequence.
° Variant 1: C4P-******0***
° Variant 2: C4P-******1***
• The type codes of the sender devices may differ from the receiver devices at
this place in the number sequence if the sender and receiver devices are not
connected with each other.
Advantages of cascading:
• Rapid connection, no additional external circuitry required
• The protective field evaluation of the cascaded systems is synchronized.
• No optical mutual interference between the protective fields within a cascade.
Host and guests are operated with the same beam coding.
• Resolution and protective field heights of the individual systems may be different
3 5
4 3 5
S 4
1
R
2
Figure 42: Cascade
1 Sender
2 Receiver
3 Host
4 Guest 1
5 Guest 2
Prerequisites
• Function package SP2 or DMM4
Functionality
Smart presence detection is implemented using a cascade. The guest system is only
active if the protective field of the host system has been interrupted. The OSSDs then
change to the OFF state and the machine is stopped. As long as the protective field of
the host or guest system is interrupted, machine start-up is not possible.
If all of the protective fields have been clear for at least 0.5 s, the OSSDs change back
to the ON state and the guest system returns to sleep mode.
Smart presence detection prevents an unintentional machine shutdown, for example if
chips fall into the hazardous area protected by the guest systems.
4.4.9 IO-Link
Overview
You can connect an IO-Link connector, which is available as an accessory, to the
extension connection.
The IO-Link connector is used to establish a connection between suitable devices and
an IO-Link master, enabling communication via IO-Link.
You can use IO-Link to read out diagnostic and configuration data (when configuring via
the SP1/SP2 system plug) from the connected devices.
The IO-Link connector is also used to connect two signals (e.g., muting signals).
Important information
NOTICE
System functions can be controlled and signals transmitted via IO-Link. This includes,
for example, activating the integrated laser alignment aid. The integrated laser align‐
ment aid switches the OSSDs to the OFF state.
No authentication on the system via a user group and password is required for data
transmission or for changing data transmitted via IO-Link.
► Ensure that data cannot be changed unintentionally via IO-Link.
• Belt stop
• Operating mode selection
Complementary information
The product must be supplied with voltage to enable communication with an IO-Link
master via the IO-Link connector.
Additional information on connecting the IO-Link connector can be found in the IO-Link
connector mounting instructions.
Further topics
• "Accessories", page 207
4.4.10 Muting
Overview
To use muting, muting sensors must be connected to the ESPE.
Facilities for connecting:
• The muting sensors are connected to a muting connector or IO-Link connector.
The muting connector makes it possible to connect 2 muting sensors and one
muting lamp. The muting sensors do not have to be arranged with an offset.
• The signals of the muting sensors are present at the extension connection of the
receiver.
The muting sensors must be offset so that the signals arrive at the device at
different times (at least 50 ms apart).
• The signals of the muting sensors are distributed across the 8-pin system connec‐
tion and the extension connection of the receiver.
The muting sensors do not have to be arranged with an offset.
• Signals of the muting sensors are present at the DMM4 extension module.
The muting sensors do not have to be arranged with an offset.
Complementary information
Override can be present at one of the following connections:
• System connection M12, 8-pin
• Extension connection of the receiver
• X1 connection on the DMM4 extension module
Detailed information on using the muting connector can be found in the mounting
instructions for the muting connector.
Further topics
• "Cross-circuit monitoring", page 52
• "Electrical installation", page 104
• "Accessories", page 207
Supplementary signals
You can connect supplementary signals for the following functions:
• Muting release
• Switching from partial muting to muting
The following inputs are available for the supplementary signals:
• In3 or In4 on the M12, 8-pin system connection
• In1 or In2 on the extension connection of the receiver
• In10 or In12 on the DMM4 extension module
Belt stop
The following inputs are available for the belt stop function:
• In3 or In4 on the M12, 8-pin system connection
• In17 at the M12, 8-pin system connection (only available when an extension
module is connected)
Additional conditions
If the following signals are present at the same connection (8-pin system connection
or extension connection of the receiver without using muting connectors or IO-Link
connectors), the signals can only become active at intervals of at least 5 ms:
• Supplementary signal for muting release, and supplementary signal for switching
from partial muting to muting
• Muting release supplementary signal, and muting signal 1 or 2
• Supplementary signal for switching from partial muting to muting, and muting
signal 1 or 2
Further topics
• "System connection (M12, 8-pin)", page 107
• "Extension connection (M12, 5-pin)", page 108
Further topics
• "Electrical installation", page 104
Further topics
• "Electrical installation", page 104
Important information
WARNING
Hazard due to lack of effectiveness of the protective device
The manufacturer of the machine must check whether contact-based switching ele‐
ments can be used and which requirements must be met for the use of contact-based
switching elements.
The requirements for the regular thorough check of contact-based switching elements
must be defined by the manufacturer of the machine.
DANGER
Hazard due to lack of effectiveness of the protective device
If contact-based switching elements are used and the switching elements and the
DMM4 extension module are mounted outside the control cabinet, you must protect
the corresponding connection cables from short-circuits and cross-circuits, e.g., by
laying them in suitable cable ducts.
Prerequisites
• Function package DMM4
• Software configuration
Functionality
The OSSDs of the protective device switch to the OFF state within the response time
(SDI) if at least one configured input for safety sensors is deactivated (LOW state).
The OSSDs of the protective device can only switch to the ON state if all configured
inputs for safety sensors are active (HIGH state).
The OSSDs only switch back to the ON state after all configured inputs for safety
sensors have been active for at least 50 ms (HIGH state).
Muting is reset to the OFF state when the OSSDs are changed. This also applies to
all muting statuses and monitors. If the OSSDs then switch to the ON state, a new,
complete muting cycle is required.
Important information
DANGER
Use of incorrect test rods
Persons or parts of the body to be protected may not be detected in operation.
► Only use the test rod with the diameter specified on the type label of the safety
light curtain.
► If the resolution is reduced, use the test rod that ensures effective resolution of
the safety light curtain.
► With a reduced resolution and configured Smart Box Detection, use the test
rod that matches the effective resolution of the safety light curtain with a free
protective field.
DANGER
Hazard due to unexpected starting of the machine
► Make sure that the dangerous state of the machine is and remains switched off
during the check.
► Make sure that the outputs of the safety light curtain have no effect on the
machine during the check of the components.
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
Do not operate the machine if the field indicator lights up green or yellow during the
check!
► If the field indicator lights up green or yellow during the check (even if only briefly)
work must stop at the machine.
► In this case, the mounting and electrical installation of the safety light curtain
must be checked by qualified safety personnel.
NOTE
To test the smart presence detection, interrupt the protective field on the host device so
that the OSSDs change to the OFF state. Otherwise, the guest device remains in sleep
mode and the test rod check will not be very meaningful.
Prerequisites
• The protective field is clear.
• The field indicator lights up green or flashes yellow.
The field indicator only flashes yellow if the internal restart interlock is configured
and a reset is required.
• If operating modes are configured, a standard operating mode with configuration
must be activated.
Procedure
1. Move the test rod slowly through the area to be protected (e.g., machine opening),
as indicated by the arrow, see figure 43.
2. Watch the field indicator on the receiver during the check. The field indicator on
the receiver must continuously light up red. The field indicator must not light up
green or flash yellow.
3. Then, guide the test rod along the edges of the area to be protected, as indicated
by the arrow, see figure 44.
4. Watch the field indicator on the receiver during the check. The field indicator on
the receiver must continuously light up red. The field indicator must not light up
green or flash yellow.
5. If one or more deflector mirrors are used, then the test rod should also be guided
slowly through the area to be protected directly in front of the deflector mirrors.
6. Watch the field indicator on the receiver during the check. The field indicator on
the receiver must continuously light up red. The field indicator must not light up
green or flash yellow.
7. After the test rod has been removed from the protective field, make sure that the
protective field is clear and the field indicator is green or yellow.
8. If a dynamic protective field width is used, carry out the test rod check with the
minimum and maximum protective field width.
9. If multiple devices are connected with each other in a cascade, carry out the
entire test for each device of the cascade. During the field indicator test, watch the
device that is currently being checked.
5 Mounting
5.1 Unpacking
Procedure
1. Check the components for completeness and the integrity of all parts.
2. In the event of complaints, contact the responsible SICK subsidiary.
Further topics
• "Ordering information", page 204
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Malfunctions can occur if the protective device is connected other than with one of the
system plugs provided.
► Use the system plugs provided.
NOTICE
Fitting the system plug
If the system plug is not fitted, electrostatic discharge at the contacts may damage the
device.
► Prevent electrostatic discharge at the contacts.
► Close the terminal compartment of the device with a protective cover.
NOTICE
Enclosure ratings IP 65 and IP67 only apply if the front connector is fitted.
If the system plug is not mounted, dirt, dust, or moisture may enter the device and
cause damage.
► Fitting the system plug.
► Prevent the entry of dirt, dust, and moisture.
NOTICE
The IP65 and IP67 enclosure ratings only apply if the protective cover for the DIP
switches, which is attached to the SP2 system plug, is securely closed.
Procedure
1. Make sure that the safety light curtain and system plug are disconnected from the
voltage supply while the system plug is being mounted.
2. Unpack the system plug.
3. Adjust the DIP switches as necessary.
When using an SP2 system plug, open the protective cover for the DIP switches,
set the DIP switches, then securely close the protective cover again.
4. Remove the protective film from the terminal compartment of the safety light
curtain.
5. Carefully mount the system plug on the terminal compartment of the safety light
curtain.
6. Use the 2 captive screws to screw the system plug onto the safety light curtain.
Torque 0.5 Nm ± 0.1 Nm.
5.3 Mounting
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Persons or parts of the body to be protected may not be recognized or not recognized in
time in case of non-observance.
► Take into consideration the minimum distances calculated for the machine.
► Then, mount the safety light curtain such that it is not possible to reach over,
under or around, or to stand behind the safety light curtain, and that the light
curtain cannot be repositioned.
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► The end with the cable connection must point in the same direction for the sender
and receiver.
s r s r
180˚
Figure 46: Sender and receiver must not be installed such that they are rotated 180° relative to
each other
NOTE
Observe the following when mounting the brackets:
• Select an appropriate length for the screw to prevent any risk of injury from an
overrun.
Prerequisites
• Project planning is completed.
• Assembly is carried out according to the project planning.
• Dangerous condition of the machine is and remains switched off during mounting.
• The outputs of the device do not affect the machine during mounting.
• Only use SICK-approved brackets for mounting.
• Take appropriate measures for vibration damping if vibration and shock specifica‐
tions exceed the values and test conditions specified in the data sheet.
Mounting instructions
► Mount the sender and receiver on a level surface. (1)
1
► Mount the sender and receiver such that a right-angled protective field is estab‐
lished, i.e., when mounted vertically at the same height. (2)
► For minor adjustments when aligning, the sender and receiver can be adjusted
longitudinally in the brackets.
2
90˚
s r
90˚
► Position the brackets near the ends of the housing. For devices with a protective
field height > 300 mm, the distance between the bracket and the end of the
housing must not exceed 1/4 of the length of the housing. If the device is exposed
to strong vibrations during operation, mount the top bracket at a height where the
offset in the safety light curtain housing rests on the bracket. (3)
3
► Observe the tightening torque details for the particular bracket. Higher torques
may damage the bracket. Lower torques do not offer sufficient protection against
slipping of the sender and receiver. (4)
4
5 Nm - 2,5 Nm -
6 Nm 3 Nm
► Make sure that the sender and receiver are aligned correctly. The optics of the
sender and the receiver must be located opposite one another. (5)
5
► If necessary, use a spirit level to check that the components are parallel. (6)
6
NOTE
If different system plugs are used on the sender and receiver, the bracket cannot be
mounted at the same height.
Further topics
• "Minimum distance of the safety light curtain to the hazardous point", page 30
• "Minimum distance from reflective surfaces", page 33
• "Aligning the sender and receiver", page 153
Important information
NOTE
The following should be considered when mounting the QuickFix bracket:
• When selecting the screw length, observe the wall thickness and the depth of the
countersunk screw of the QuickFix bracket.
NOTE
The QuickFix bracket has a cable guide. Depending on the installation, the cable guide
can make mounting easier.
Tightening torque: 5 Nm … 6 Nm
1 4
a
b
a
b
Important information
NOTICE
The housing of the safety light curtain can become scratched if the screw heads
protrude when the FlexFix brackets are mounted on the back.
This can be avoided by taking one of the following measures:
► Use flat-head screws with washers.
► If using cylinder head screws, use 2 screws per bracket and no washers.
6) If muting arms are attached to the sender and receiver, the units can be rotated by ± 5° around their longitudinal axis.
NOTE
The FlexFix mounting kit (part number 2073543) contains 2 FlexFix brackets, one
alignment tool, and the required screws, sliding nuts, and washers.
Further topics
• "Brackets", page 207
NOTE
When selecting the screw length, the wall thickness of the FlexFix bracket must be
taken into account.
Tightening torque: 5 Nm … 6 Nm
1 3
1 2 3
Figure 49: Inserting the safety light curtain in the FlexFix brackets
NOTE
The protective device can only be screwed in when both brackets are in alignment.
Recommendation:
1. Only hand-tighten the screws on the brackets at first.
2. Align the two brackets. To do this, place a straightedge or spirit level, for example,
on the screw mounting surfaces of the brackets that are not being used.
3. Tighten the screws.
Further topics
• "Aligning the sender and receiver", page 153
• "Brackets", page 207
Further topics
• "Device columns", page 214
Complementary information
Additional information for mounting a safety light curtain with a replacement bracket
can be found in the mounting instructions for the replacement bracket.
Further topics
• "Brackets", page 207
6 Electrical installation
6.1 Security
Important information
DANGER
Hazard due to electrical voltage
Hazard due to unexpected starting of the machine
► Make sure that the machine is (and remains) disconnected from the voltage
supply during the electrical installation.
► Make sure that the dangerous state of the machine is (and remains) switched off
during electrical installation.
► Ensure that the outputs of the device have no effect on the machine during the
electrical installation work.
► Use a suitable voltage supply.
DANGER
Hazard due to lack of effectiveness of the protective device
The dangerous state may not be stopped in the event of non-compliance.
► Always connect the two OSSDs separately. The two OSSDs must not be connected
to each other.
► Connect the OSSDs such that the machine controller processes both signals
separately.
DANGER
Hazard due to lack of effectiveness of the protective device
The dangerous state may not be stopped in the event of non-compliance.
► Prevent the formation of a potential difference between the load and the protec‐
tive device.
DANGER
Hazard due to lack of effectiveness of the protective device
Malfunctions can occur if unused inputs are wired incorrectly.
► Unused inputs must either not be connected or be permanently switched to LOW.
DANGER
Hazard due to lack of effectiveness of the protective device
Malfunctions can occur if unused MFPs are wired incorrectly.
► Unused MFPs must not be connected.
DANGER
Hazard due to lack of effectiveness of the protective device
Malfunctions can occur if connections of the same type are wired incorrectly, e.g., if
connectors are mixed up.
► Make sure (e.g., by routing the cables appropriately) that connections of the same
type cannot be mixed up.
► After each change to the wiring, ensure that connections of the same type are
connected correctly.
NOTE
Use a separate sheathed cable for each M12 connection (exception: M12 connections
where wiring is provided via a T-connector).
Prerequisites
• The safety light curtain has been safely integrated into the control system and the
electrical system of the machine.
• The safety light curtain is voltage-free.
• Mounting has been completed correctly.
• Unused connections are fitted with protective caps.
Further topics
• "Integration into the electrical control system", page 71
• "Technical data", page 188
3 4
Table 34: System connection pin assignment SP1 or SP2 (male connector, M12, 5-pin)
Pin Wire color 1) s Sender r Receiver
1 Brown +24 V DC (voltage supply +24 V DC (voltage supply
input) input)
2 White In2 OSSD1 (switching output 1)
Laser alignment aid push‐
button
3 Blue 0 V DC (voltage supply 0 V DC (voltage supply
input) input)
4 Black In1 OSSD2 (switching output 2)
Laser alignment aid switch
or cascade synchronization
input
5 2) Gray MFP1 MFP1
Single system or host: Single system or host:
Sender communication Sender communication /
Guest: communication with
Cascade communication extension module
Guest:
Cascade communication
1) Applies to the connecting cables recommended as accessories.
2) If the sender and the receiver are not connected, pin 5 can remain unassigned for a single system or
host and, for example, a 4-pin cable with a 4-pin female connector can be used.
Further topics
• "Integration into the electrical control system", page 71
Table 35: Pin assignment of SP1 or SP2 system connection (male connector, M12, 8-pin)
Pin Wire color 1) s Sender r Receiver
1 White Not assigned In3
Reset
or override 2)
or reset/override 2)
or belt stop 3)
or muting release 3)
or switching from partial muting
to muting 3)
2 Brown +24 V DC (voltage supply input) +24 V DC (voltage supply input)
3 Green Not assigned MFP3
ADO (application diagnostic out‐
put)
4 Yellow Not assigned In4
EDM
or muting signal 1 2)
or belt stop 3)
or muting release 3)
or switching from partial muting
to muting 3)
5 Gray In2 OSSD1 (switching output 1)
Laser alignment aid pushbutton
6 Pink In1 OSSD2 (switching output 2)
Laser alignment aid switch
or cascade synchronization
input
7 Blue 0 V DC (voltage supply input) 0 V DC (voltage supply input)
8 Red MFP1 MFP1
Single system or host: Single system or host:
Sender communication Sender communication /
Guest: communication with exten‐
Cascade communication sion module
Guest:
Cascade communication
1) Applies to the connecting cables recommended as accessories.
2) Only available via software configuration (with SP1 or SP2) or via configuration on SP2.
3) Only available via software configuration (with SP1 or SP2).
Table 36: Pin assignment of system connection on the extension module (M12 plug, 8-pin)
Pin Wire color 1) Function
1 White In3 2)
Reset
or override
or reset/override
or belt stop
or muting release
or switching from partial muting to muting
2 Brown +24 V DC (voltage supply input)
3 Green MFP3 2)
ADO (application diagnostic output)
4 Yellow In4 2)
EDM
or muting signal 1
or belt stop
or muting release
or switching from partial muting to muting
5 Gray OSSD1 (switching output 1)
6 Pink OSSD2 (switching output 2)
7 Blue 0 V DC (voltage supply input)
8 Red In17 3)
Belt stop
1) Applies to the connecting cables recommended as accessories.
2) Not available if the extension module is connected via a 5-pin adapter (on the system connection of the
extension module, or when connecting the extension module to the receiver).
3) Not available if the extension module is connected via a 5-pin adapter (on the system connection of the
extension module).
Further topics
• "Integration into the electrical control system", page 71
4 3
Table 37: Pin assignment of SP1 or SP2 extension connection (female connector, M12, 5-pin)
Pin Wire color 1) s Sender r Receiver
1 Brown 24 V Out (voltage supply 24 V Out (voltage supply output) 2)
output) 2)
Complementary information
Two signals (e.g., for muting sensors) can be connected to the extension connection
using the muting connector or the IO-Link connector.
Further topics
• "Integration into the electrical control system", page 71
4 3
Figure 55: Additional connections on the DMM4 extension module (female connector, M12,
5-pin)
Table 38: Pin assignment of A1, A2, B1, B2 connections (DMM4, female connector, M12, 5-pin)
Pin Wire color 1) A1 A2 B1 B2
1 Brown +24 V DC (voltage supply output)
2 White Not assigned
3 Blue 0 V DC (voltage supply output)
4 Black In5 In6 In7 In8
Muting signal Muting signal Muting signal Muting signal
5 Gray Not assigned
1) Applies to the connecting cables recommended as accessories.
Table 39: Pin assignment of X1, X2, X3 connections (DMM4, female connector, M12, 5-pin)
Pin Wire color 1) X1 X2 X3
1 Brown +24 V DC (voltage supply output)
2 White In9 In11 or DO2 In13
Override ADO (application diagnostic Operating mode selection
or input for safety sensors output) or input for safety sensors
(SDI) or input for safety sensors (SDI)
(SDI)
3 Blue 0 V DC (voltage supply output)
4 Black In10 In12 In14
Reset Switching from partial mut‐ Operating mode selection
or override ing to muting or or input for safety sensors
or reset/override muting enable or (SDI)
or switching from partial input for safety sensors (SDI)
muting to muting
or muting release
or input for safety sensors
(SDI)
5 Gray DO1 Not assigned In15
ADO (application diagnostic Operating mode selection
output)
1) Applies to the connecting cables recommended as accessories.
7 Configuration
7.1 Security
DANGER
Hazard due to lack of effectiveness of the protective device
Changes to the configuration and the use of service functions by unauthorized persons
can result in the dangerous state not being ended or not being ended in time.
► Ensure that unauthorized persons cannot gain access to the devices via Safety
Designer or the SICK Safety Assistant app.
► Ensure that unauthorized persons cannot make any changes to the system and its
configuration, e.g., via system plugs.
NOTICE
When you log into a device, the configuration software stores the password so that you
do not need to re-enter it for other configuration steps.
If you do not change any other settings in the login dialog, the password is deleted as
soon as you exit the configuration software, or log out in the main window or Device
window.
If you enable the Temporarily store password for login on additional devices. function, the
password will be retained even if you log out in the device window only.
If you leave the computer unattended, you must log off to prevent unwanted access to
the device.
NOTICE
The computer used for configuration must be protected against unintentional interfer‐
ence or modification (e.g. by anti-virus software and firewall).
When using Safety Designer or the SICK Safety Assistant app, assign a unique device
name to each system to prevent confusion.
Change the default password for all devices during commissioning. The devices in a
system use the same password. When a password is changed, the password for all
connected devices in the system is changed.
If devices are connected to a system for which a password has already been changed,
all connected devices in the system must have been changed to the same password.
If the configuration is restored automatically, the passwords are also restored.
7.2 Overview
Overview
The following options are available for configuration:
• Configuration via the SP1 or SP2 system plug (including automatic configuration of
external device monitoring (EDM), cascades, or application diagnostic outputs, for
example)
• Software configuration in Safety Designer via a connected extension module
For devices that were previously configured using the DIP switches, you can switch to
the software configuration without resetting the devices to the factory settings. To do
this, read out the previous configuration of the device (including guest devices in a
cascade) in the software and then make the desired changes.
If you only use functions that are also available with function package SP1 or SP2,
you can use the extension module for software configuration and remove it again
after transferring the configuration. This allows you, for example, to change the default
settings for muting.
Further topics
• "System plug", page 17
• "Extension module", page 18
Complementary information
The device must be reset to the factory settings in the following cases:
• The configuration type is changed from software configuration to configuration via
system plug.
• The device was previously operated with an SP2 system plug and used functions
of the SP2 function package and will now be operated with an SP1 system plug.
• One of the following functions is changed during configuration via system plug:
° External device monitoring (EDM)
° Restart interlock
° Cascading
• The device is to be used as a replacement device (device replacement).
All other functions configured via DIP switches will be reset to the factory settings by
setting the DIP switches to Off.
The following options are available for resetting a device to the factory settings:
• DIP switch on system plug
• Safety Designer
• SICK Safety Assistant app
Resetting to factory settings has the following effects:
• The configurable functions are reset to their factory settings.
• The Maintenance and Authorized Client user groups are deactivated.
• The password for the Administrator user group is reset to the factory settings.
• The error memory is cleared.
Further topics
• "Reset to factory settings", page 147
• "Service functions of the mobile app", page 147
• "Resetting to factory settings via DIP switches", page 129
If you have configured the device via system plugs, you can make further changes to
the configuration during configuration mode:
• Configuring the restart interlock
Quit configuration mode
► Briefly interrupt the voltage supply, then switch it back on.
► When all devices are in configuration mode: Start the application (via Safety
Designer or the SICK Safety Assistant app).7).
► Perform a device restart (via Safety Designer or the SICK Safety Assistant app).7).
7) A connection between the sender and receiver is required to restart the device or to start the sender application
1 2 3 4
A
OFF
1 2 3 4
B
OFF
1 2 3 4
C
1 2 OFF
1 2
ON
ON
D
OFF ON OFF ON
uncoded uncoded
code 1 code 1
code 2 code 2
rev.conf. rev.conf.
Figure 56: SP1 system plug with 2 DIP Figure 57: SP2 system plug with 14 DIP
switches switches
Configuration information
► When using an SP2 system plug, leave all unused DIP switches in the OFF state.
Otherwise a configuration fault is output.
► Check the parity using the SP2 system plug after setting the DIP switches. The
sum of the DIP switches of rows A, B and C set to On must be even. In case of an
uneven sum, change the setting of DIP switch 4 (row C).
► Securely close the protective cover for the DIP switches, which is attached to the
SP2 system plug.
► Then ensure the correct functioning of the device.
Complementary information
If the device uses functions of an SP1 system plug and then an SP2 system plug
is connected, the device retains the settings and continues to operate as with the
previous system plug.
Partial muting
Beam coding
Cascading
EDM (In1)
EDM (In4)
Beam coding – ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Restart interlock at extension ✓ – – ✓ ✓ ✓ ✓ – – ✓ ✓ ✓ ✓
connection (In2)
Restart interlock at system ✓ – – ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
connection (In3)
External device monitoring ✓ ✓ ✓ – – ✓ ✓ – – ✓ ✓ ✓ ✓
(EDM) at extension connec‐
tion (In1)
External device monitoring ✓ ✓ ✓ – – ✓ ✓ ✓ – ✓ ✓ ✓ ✓
(EDM) at the system connec‐
tion (In4)
Cascading ✓ ✓ ✓ ✓ ✓ – ✓ – – – – ✓ ✓
Smart presence detection ✓ ✓ ✓ ✓ ✓ ✓ – – – – – ✓ ✓
Muting at the extension con‐ ✓ – ✓ – ✓ – – – – ✓ – ✓ ✓
nection (In1, In2)
Muting at extension connec‐ ✓ – ✓ – – – – – – ✓ – ✓ ✓
tion In2 and at system con‐
nection In4
Partial muting ✓ ✓ ✓ ✓ ✓ – – ✓ ✓ – – – ✓
Smart Box Detection ✓ 1) ✓ ✓ ✓ ✓ – – – – – – ✓ ✓
Reduced resolution (Basic) ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – ✓ – ✓
Manual adjustment of the ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ –
protective field width
✓ Functions can be combined with each other.
– Functions cannot be combined with each other.
1) Smart Box Detection and beam coding (code 1 and code 2) can be combined up to a maximum protective field height of 1650 mm.
1 2
ON
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Complementary information
You can also change the beam coding later. You do not need to reset the product to the
factory settings to do this.
Beam coding does not have to be taken into account for the parity test.
Further topics
• "Protection against interference from systems in close proximity to each other",
page 36
• "Factory settings", page 112
Important information
NOTE
Muting can only be configured on the receiver of a single system.
Prerequisites
• SP2 system plug
Configuring muting
1 2 3 4
1 2 3 4
A
OFF
OFF
1 2 3 4
B
OFF
1 2 3 4
C
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Figure 59: DIP switch for muting on the SP2 system plug
The following muting parameters are fixed by configuring muting on the SP2 system
plug.
Table 47: Settings depending on the muting variant
Muting parameters Values for exit monitoring Values for cross muting
Override Active Active
Successive overrides 5 5
Sensor gap monitoring (muting sig‐ 0.5 s 0.5 s
nal)
Sensor gap monitoring (ESPE) 0.5 s -
Muting end delay 0.2 s -
Muting hold time 4s -
Muting end condition ESPE Muting signals
Concurrence monitoring 24 h 24 h
Total muting time 24 h 24 h
Note on configuration
► Check the parity after setting the DIP switch, see "Checking the parity", page 124.
Complementary information
The following applies to cross-muting:
• Override is active. The number of consecutive override statuses is limited to 5.
• Concurrence monitoring is configured.
Further topics
• "Muting", page 41
NOTE
The protective field width is only configured on the receiver of a single or host system.
Prerequisites
• SP2 system plug
1 2 3 4
A
OFF
1 2 3 4
1 2 3 4
B
OFF
OFF
1 2 3 4
C
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Figure 60: DIP switch for the protective field widths on the SP2 system plug
Note on configuration
► Check the parity after setting the DIP switch, see "Checking the parity", page 124.
Further topics
• "Scanning range and protective field width", page 27
NOTE
Reduced resolution is only configured on the receiver of a single or host system.
Prerequisites
• SP2 system plug
1 2 3 4
A
OFF
1 2 3 4
1 2 3 4
B
OFF
OFF
1 2 3 4
C
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Figure 61: DIP switch for reduced resolution on SP2 system plug
Note on configuration
► Check the parity after setting the DIP switch, see "Checking the parity", page 124.
Further topics
• "Reduced resolution", page 40
NOTE
Smart presence detection is only configured on the receiver of a host system.
Prerequisites
• SP2 system plug
• Cascade
1 2 3 4
A
OFF
1 2 3 4
B
OFF
1 2 3 4
1 2 3 4
C
OFF
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Figure 62: DIP switch for smart presence detection on SP2 system plug
Note on configuration
► Check the parity after setting the DIP switch, see "Checking the parity", page 124.
Further topics
• "Smart presence detection", page 84
Important information
NOTE
Smart Box Detection can only be configured on the receiver of a single system.
Prerequisites
• SP2 system plug
• Single device with a resolution of 14 mm
1 2 3 4
A
OFF
1 2 3 4
B
OFF
1 2 3 4
1 2 3 4
C
OFF
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Figure 63: DIP switch for Smart Box Detection on SP2 system plug
Note on configuration
► Check the parity after setting the DIP switch, see "Checking the parity", page 124.
Further topics
• "Smart Box Detection", page 59
1 2 3 4
A
OFF
1 2 3 4
B
OFF
1 2 3 4
1 2 3 4
C
OFF
OFF
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Prerequisites
• SP2 system plug
Procedure
► Add the DIP switches of rows A, B and C that are set to On.
° If the sum of the DIP switches is even, keep the setting of DIP switch 4.
° If the sum of the DIP switches is uneven, change the setting of DIP switch 4.
Example
Partial muting based on cross muting and beam coding (code 1) was configured on one
device. DIP switch 4 is in the OFF state.
► Sum of the DIP switches (rows A ... C) that are set to ON = 2.
DIP switches 1 and 2 (row D) for the beam coding are not included.
✓ The sum of the DIP switch is even.
► The setting of DIP switch 4 (row C) stays in the OFF state.
Procedure
NOTE
Skip the first and second steps if the device is already in configuration mode.
Complementary information
In the factory settings, restart interlock is deactivated.
If muting is configured, the same pushbutton is used for reset and override. The
pushbutton must be connected to the 8-pin system connection.
When the restart interlock is configured, the application diagnostic output located on
the same plug connector as the reset pushbutton signals when the reset pushbutton
needs to be pressed. The application diagnostic output signals “reset required” and
periodically switches between the HIGH and LOW state so a connected suitable lamp
flashes.
If you connect a device with factory settings in a cascade with a device for which a
restart interlock is configured, the unconfigured device adopts the configuration of the
restart interlock from the configured device.
Further topics
• "Factory settings", page 112
• "Restart interlock", page 73
Procedure
1. Disconnect the device from the voltage supply.
2. Make sure that the wiring has been performed correctly and that the contactor has
dropped out so that 24 V is present at the EDM input when the device is switched
on.
3. Switch on the voltage supply.
✓ The device is in configuration mode, the field indicator flashes green.
✓ Diagnostic LED 1 flashes white and signals that the external device monitoring has
been configured.
✓ External device monitoring is active. The wiring must remain at the connection to
which it was connected during configuration.
4. If necessary: to configure the restart interlock, press the reset pushbutton for
between 1 and 3 s, then release it. If diagnostic LED 4 flashes white, the restart
interlock has been configured.
5. When using the device in a cascade, wait until all receivers concerned indicate the
correct cascade configuration. In a cascade, diagnostic LED 2 flashes.
6. Disconnect the device from the voltage supply.
✓ The device can now be put into operation.
To deactivate the external device monitoring, reset the receiver to the factory settings.
Complementary information
External device monitoring is deactivated in the factory settings.
Further topics
• "External device monitoring (EDM)", page 76
• "Factory settings", page 112
Table 52: Output signals on the system connection and extension connection
Configured function Output signal on the application Output signal on the application
diagnostic output of the system diagnostic output of the extension
connection connection
Factory settings Weak signal 1) Weak signal 1)
Reduced resolution Ignored object 2) Weak signal 1)
Restart interlock with Reset required Weak signal 1)
reset pushbutton on
the system connection
Restart interlock with Weak signal 1) Reset required
reset pushbutton on
the extension connec‐
tion
Configured function Output signal on the application Output signal on the application
diagnostic output of the system diagnostic output of the extension
connection connection
Restart interlock with Ignored object 2) Reset required
reset pushbutton on
the extension connec‐
tion and reduced reso‐
lution
Muting on In1 and In2 Override required Muting status or override required
Muting on In2 and In4 Muting status or override required Muting status or override required
Muting on In1 and In2 Reset required or override Muting status or reset required or
and restart interlock required override required
with reset pushbutton
on the system connec‐
tion
Muting on In2 and In4 Muting status or reset required or Muting status or reset required or
and restart interlock override required override required
with reset pushbutton
on the system connec‐
tion
Smart Box Detection Override required Valid object required for Smart
Box Detection or Override
Smart Box Detection Reset required or override Valid object for Smart Box Detec‐
and restart interlock required tion or Reset required or Override
with reset pushbutton required
on the system connec‐
tion
Smart Box Detection Valid object for Smart Box Detec‐ Reset required
and restart interlock tion or Reset required or Override
with reset pushbutton required
on the extension con‐
nection
1) A weak signal is only signaled if no other output signal is configured on the respective application
diagnostic output.
2) An ignored object is only signaled if neither a restart interlock on the system connection nor muting are
configured.
Further topics
• "Application diagnostic output", page 77
• "Output signals", page 78
Configuring cascading
No more than 3 systems can be connected in a cascade.
You can connect devices with factory settings. The devices recognize automatically that
they are part of a cascade.
Devices that are already configured and are to be connected in a cascade must be
reset to the factory settings.
Each device detects the number of devices in the cascade when it is switched on.
During configuration, the device stores this information in the configuration memory.
The information stored about the cascade is used to identify inadvertent or intentional
changes that could lead to a danger:
• If fewer devices are detected in the cascade when it is switched on than were
stored in the configuration, every device in the cascade switches to the locking
status
• If more devices are detected in the cascade when it is switched on than were
stored in the configuration, every device in the cascade updates its configuration
memory to the new value
Further topics
• "Cascading", page 83
• "Connecting preconfigured devices in an existing cascade", page 129
Further topics
• "Configuring beam coding", page 117
Procedure
1. Install and wire the device.
2. If necessary, set the DIP switches on the receiver of the host system.
3. Switch on the voltage supply.
✓ The device is in configuration mode, the field indicator flashes green.
4. If the restart interlock or external device monitoring was configured for at least one
existing device, the configuration is adopted.
5. Wait until all receivers indicate the correct cascade configuration. In a cascade,
diagnostic LED 2 flashes.
6. Wait approx. 3 s longer.
7. Disconnect the device from the voltage supply.
✓ The device can now be put into operation.
Further topics
• "Resetting to factory settings via DIP switches", page 129
• "Automatic restoration of the configuration when a device is replaced", page 149
• "Configuring beam coding", page 117
Further topics
• "Resetting to factory settings via DIP switches", page 129
• "Connecting a new device in an existing cascade", page 128
• "Configuring beam coding", page 117
1 2
ON
1 2
ON
OFF ON
uncoded
code 1
code 2
rev.conf.
Procedure
1. Disconnect the device from the voltage supply.
2. Disconnect the device from all connected devices.
3. To reset the device to factory settings, set DIP switches 1 and 2 (row D) to ON, see
figure 65.
4. Switch on the voltage supply and disconnect it again within 10 s. 8) During this
time, the field indicator flashes alternately yellow and green.
5. Set DIP switches 1 and 2 (row D) to Off.
6. Switch on the voltage supply.
✓ The field indicator and the integrated signal lamp on the receiver (optional) flash
green.
✓ Sender: the STATE LED lights up red.
✓ Receiver: the OSSD LED lights up red.
✓ The device is reset to the factory settings.
✓ If the devices are connected in a cascade, the cascading is reconfigured.
✓ If there is a 24 V voltage present at the EDM input, the EDM is reactivated.
7. Disconnect the device from the voltage supply.
8) If the supply voltage is present for longer than 10 s, the safety light curtain changes to the locking status. Start again from step 1.
Complementary information
In a cascade, only the host device needs to be reset. The guest devices take on those
settings.
If the sender and receiver are connected to each other, only the receiver of the host
device needs to be reset. The sender of the host device and all other guest devices
take on those settings.
If an extension module is connected and contains a configuration, this configuration
is not reset when resetting to factory settings via DIP switches. After a restart, the
configuration of the extension module is applied again.
Further topics
• "Factory settings", page 112
• Service: Here you can restart the devices of the system, reset to the factory
settings, activate the laser alignment aid, or manage the user passwords (see
"Service", page 146).
• Diagnostics: Here you can display the messages from the devices of the system,
view the status of the beams, record data, or view stored recordings (see "Diagnos‐
tics using Safety Designer", page 182).
Prerequisites
• There is a USB connection to the extension module.
• Senders/receivers have at least the functional scope V 1.1.0/1.2.0.
• Receiver and sender (optional) are connected to the extension module.
Online configuration
To configure a system online, first connect the extension module to your computer via
USB and read the current configuration of the system with its devices and properties.
The extension module and all connected devices of the ESPE must remain connected
during the process.
Then change the configuration and transfer the changed configuration back to the
system.
Offline configuration
To configure one or more systems offline, create a “Project device” in Safety Designer
without linking it to a physical device.
You can then configure the project device in Safety Designer. To do so, you need to
manually create and define the properties of all devices that are part of the system,
and save the configuration on the computer. You can transfer the configuration to a
system at a later time.
Verified configurations
To use a configuration on a device for security functions, you need to perform a one-off
verification of the configuration after transferring it.
When you save a project, information is saved for each device as to whether the
configuration is verified. When you open a project file, each device tile and the Overview
dialog of the device window show whether the configuration is verified.
You can transfer a verified configuration to the same or an identical device again.
Configuration information
► Check the changed configuration in Safety Designer (Report page) before transfer‐
ring the configuration.
► Then ensure the correct functioning of the device.
Procedure
1. Connect the extension module to the computer via USB.
2. Open the connected system in the device window.
3. Ensure that the desired system is connected, click on Identify the device in the
toolbar.
✓ The FIELD LED of the connected senders and receivers and the STATE LED of the
extension module flash red and green alternately.
4. In the main navigation pane, click on Configuration.
✓ The Configuration menu opens. The different pages within the configuration are
displayed in the Navigation area.
5. In the navigation area, click on Read out.
✓ The Read out page opens. On this page, you will find the device being configured
in Safety Designer on the left, and the connected physical device on the right. The
checksums of the two devices indicate whether the configurations differ.
6. Click on Read from device.
✓ The transfer process is displayed in Safety Designer. Safety Designer will notify you
as soon as the transfer process is complete.
Procedure
1. Connect the extension module to the computer via USB.
2. Open the connected system in the device window.
3. Ensure that the desired system is connected, click on Identify the device in the
toolbar.
✓ The STATE LED (extension module) and the field indicator (receiver, sender) of the
devices of the system flash red and green alternately.
4. In the main navigation pane, click on Configuration.
✓ The Configuration menu opens. The different pages within the configuration are
displayed in the Navigation area.
5. Check the configuration thoroughly.
6. In the navigation area, click on Transfer.
✓ The Transfer page opens. On this page, you will find the device being configured in
Safety Designer on the left, and the connected physical device on the right. The
checksums of the two devices indicate whether the configurations differ.
7. Click on Transfer to device.
✓ The transfer process is displayed in Safety Designer. Safety Designer will notify you
as soon as the transfer process is complete.
✓ If the configuration has not yet been verified, Safety Designer displays a verifica‐
tion report.
Further topics
• "Verifying configuration", page 133
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Errors can occur when transferring the configuration to the device, e.g., due to environ‐
mental influences or faulty cables. The verification report always contains the exact
settings stored in the device.
► Check the verification report carefully before confirming.
Prerequisites
• The configuration corresponds to the planned safety function and meets the
requirements of the risk assessment.
• The configuration has just been transferred to the system and Safety Designer
displays the verification report.
Procedure
1. Thoroughly review the verification report.
► If the verification report does not match the planned safety function, click on
Cancel, correct the configuration, and transfer it again.
► If the verification report matches the planned safety function, click on OK.
✓ Device configuration is shown as verified.
Complementary information
After successful transfer and verification of a configuration, the safety function remains
stopped. You have the following options for reactivating the safety function:
• Start the safety function (via Safety Designer or the SICK Safety Assistant app)
• Perform a device restart (via Safety Designer or the SICK Safety Assistant app)
• Disconnect and reconnect the voltage supply
7.6.2 Overview
On the Overview alternately you will find information about your project, the extension
module and current system data, if it is connected.
The system is configured on various pages in the device window. On the Hardware config‐
uration page, you can view and adjust the hardware and connections of all devices. On
the pages under Feature configuration, you can activate various functions and configure
the corresponding settings.
Non-combinable functions
The following functions cannot be combined with each other when configuring via
Safety Designer.
Table 53: Functions and their limitations
Function Non-combinable functions
Cascade • Muting (general)
(incl. smart presence detection) • Smart Box Detection
Automatic calibration of the protective field • Reduced transmitting power
width
Reduced resolution (Basic) • Partial muting
Smart Box Detection • Cascade (incl. smart presence detection)
• Muting (general)
• Multiple sampling
• SDI
SDI • Smart Box Detection
Figure 67: Hardware configuration page for a deTec system with DMM4
1 Hardware configuration: Overview of the free and assigned connections or inputs/outputs on the product
2 Catalog: Overview of the available elements and devices
3 Properties: Settings for the configurable elements and devices
4 Pin assignment: Settings for manual pin assignment
Hardware configuration
In the Hardware configuration area, you can see the current hardware configuration of
your system. All free and assigned connections or inputs/outputs of your system are
displayed there. You can move already connected devices or elements to other connec‐
tions using drag-and-drop. If a connection is already assigned, the new assignment
overwrites the old assignment. Move a device or element to the trash can icon to
remove it from the configuration.
Catalog
In the Catalog area, you can see the available devices and elements that you can
connect to your system. If you point to a device with the mouse pointer, the possible
positioning of the device in the system is highlighted. If you point to an element with the
mouse pointer, the possible connections for the element on the system are highlighted.
When you double-click on a device, it is automatically positioned at the standard posi‐
tion in the system. When you double-click on an element, it is automatically positioned
on the standard connection. Devices and elements can also be set at a position using
drag-and-drop.
Properties
On the Properties tab, you can adjust the properties of the selected element, e.g., the
switching function or the assignment of application diagnostic outputs.
You can also configure settings for the individual devices (host device, guest devices,
extension module).
Pin assignment
On the tab Pin assignment tab, you can deactivate the automatic pin assignment and
manually configure the function of the pins (inputs and outputs) on the connections.
7.6.3.2.1 Elements
Table 54: Available elements for the hardware configuration
Element Function
Application diagnostic output (ADO) Displays various system statuses for diagnostic pur‐
poses.
Belt stop Input for belt stop signal when muting. Stops the timers
of time monitors and muting conditions if a conveyor belt
stop is detected at the belt stop input.
Command device pushbutton Input device, e.g., for reset or override (depending on the
configuration).
Command device pushbutton with key Input device that has Command device pushbutton and
switch key-operated pushbuttons, e.g., for reset and override
(depending on the configuration).
Muting release Additional muting signal
Switching from partial muting to muting Additional muting signal
External device monitoring (EDM) Monitors the status of downstream contactors that are
controlled by the OSSD of the product.
IO-Link Connection for an IO-Link master. Serves as an interface
for the transmission of non-safety diagnostic and status
data.
Operating mode switch Input device for selecting different operating modes,
or input for signals for switching to different operating
modes.
Muting Input for muting signals.
Safety device inputs (SDI) Input for connecting safety sensors.
Important information
NOTE
The beam coding is set for the system and must be the same for the sender and
receiver.
► Ensure that the same beam coding is used for the sender.
► If the sender is connected to the extension module, check that the Also transfer
configuration for sender(s) checkbox is activated on the General page.
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. In the Protective field configuration area, select the desired coding for Beam coding.
Further topics
• "Protection against interference from systems in close proximity to each other",
page 36
• "Using beam coding", page 37
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. In the Protective field configuration area, select Manual for Protective field width.
3. Select the desired range for the protective field width.
Further topics
• "Manual adjustment of the protective field width", page 28
Prerequisites
• An application diagnostic output is connected.
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the Application diagnostic output (ADO) element to the desired connection.
3. In the Properties area, select the desired output signal.
✓ The application diagnostic output is assigned the selected output signal. Repeat
the procedure to configure further application diagnostic outputs.
Complementary information
On the General page, you will find an overview of all application diagnostic outputs and
the assigned signals. You can also change the signals on this page if they are not
automatically specified by an element assigned on the Hardware configuration page. In
this case, to make a change the automatic assignment must first be deactivated on the
Hardware configuration page.
Some output signals cannot be connected to the same connection as other functions
for safety reasons. In this case, the task list displays an error and you need to change
the assignment of the connections.
The following combinations are not possible:
• If you use the muting release or switching between partial muting and muting
functions:
° The Muting object in protective field output signal cannot be connected to the
same connection (applies to system connection, extension connection, X1 or
X2).
° The Weak signal output signal cannot be connected to the same connection
(applies to X1 or X2).
° The Ignored object output signal cannot be connected to the same connec‐
tion (applies to X1 or X2).
• If you use the safety sensors (SDI) on connection X1:
° The application diagnostic output at connection X1 cannot be used.
Further topics
• "Application diagnostic output", page 77
• "Output signals", page 78
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the Command device pushbutton or Command device pushbutton with key switch
element to the connection to which the reset pushbutton is connected.
3. In the Properties area, select the desired switching function.
° Reset: If you only use the reset pushbutton for the restart interlock.
° Reset/Override: If you also use the reset pushbutton for override.
✓ You have configured the restart interlock. The application diagnostic output associ‐
ated with connection has been assigned automatically. Continue with the following
steps to configure the smart restart interlock.
4. In the Navigation area, click on General.
✓ The General page opens.
5. Activate the Smart restart interlock checkbox.
6. Set the object size for the smart restart interlock via the number of beams.
Further topics
• "Restart interlock", page 73
Important information
NOTE
The configuration for the cascade is set for the system and must be the same for the
sender and receiver.
► Ensure that the same cascade configuration is used for the sender.
► If the sender is connected to the extension module, check that the Also transfer
configuration for sender(s) checkbox is activated on the General page.
Prerequisites
• At least two devices are connected as a cascade.
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the required number of Devices for the cascade into the configuration.
3. Click on each device individually and in the Properties area, check and if necessary
adjust the values for Protective field height and Resolution.
Complementary information
Apart from the protective field height and resolution settings configured here, all other
functions apply to the entire cascade.
The exception to this is functions where individual configuration of host devices and
guest devices is possible (e.g., reduced resolution).
During online configuration, the hardware configuration of the devices is automatically
read in and preset.
Further topics
• "Cascading", page 83
• "Configuring smart presence detection", page 140
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. Activate the Smart presence detection checkbox in the Cascade area.
Further topics
• "Smart presence detection", page 84
• "Configuring cascading", page 140
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. Activate the Also transfer configuration for sender(s) checkbox in the Sender configuration
area.
3. In the Protective field configuration area, selected the desired value for Transmitting
power.
4. If the Reduced value has been selected: Make sure that the value Manual is
selected for Protective field width.
Further topics
• "Transmitting power adjustment", page 38
• "Configuring the protective field width", page 138
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. In the Multiple sampling area, set the desired number of scans.
Further topics
• "Multiple sampling", page 67
Prerequisites
• For cascade: The devices are entered in the hardware configuration.
Procedure
1. In the Navigation area, click on Reduced resolution (basic).
✓ The Reduced resolution page opens. On this page, you can see the individual device
or all devices in the cascade.
2. Activate the Interruption allowed up to checkbox for the host.
3. Enter the desired number of beams for the host.
✓ The resulting effective resolution is displayed.
4. Optional: Repeat the last two steps for guest 1 and guest 2.
Further topics
• "Reduced resolution", page 40
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the element used for the input signals (Operating mode switch or IO-Link) to the
intended connection.
3. For IO-Link only: In the Properties area. activate the Operating modes checkbox.
4. In the Navigation area, click on Operating modes.
✓ The Operating modes page opens.
5. Activate the Activate operating modes checkbox.
✓ A table for creating the operating modes appears. A standard operating mode
(required) is created with the current configuration.
6. If required: Activate the Input evaluation tolerance time checkbox and enter the
desired time.
7. If required: Activate the Monitoring of the maximum operating mode switchover time
checkbox and enter the desired time.
8. Add the desired operating modes to the table. Click on the plus symbol at the
right-hand end of the table and select the desired operating mode:
° Add standard operating mode
° Add alignment mode
° Add OSSD OFF mode
You need several standard operating modes if you want to use a function (e.g.,
muting) with different settings.
Complementary information
Further configuration of the standard operating modes is carried out in the areas for
the corresponding functions (e.g., muting). You can check the respective settings of the
created standard operating modes in the overview table on the Operating modes page.
No further settings are required for the alignment mode and OSSD OFF mode.
Further topics
• "Operating mode selection", page 67
Prerequisites
• The muting sensors required for the muting variant are connected.
• Optional: The supplementary signals used for muting are connected.
• Optional (for override): A pushbutton control switch or a pushbutton control switch
with key switch is connected.
Procedure
1. In the Navigation area, click on Hardware configuration.
Complementary information
You can define different operating modes with different muting settings. The Muting
parameters and Partial muting pages are available for each defined operating mode.
You can deactivate muting for individual operating modes. You cannot select different
muting variants, however.
Further topics
• "Muting", page 41
• "Data sheet", page 189
Prerequisites
• An IO-Link connector is connected.
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the IO-Link element to the connection to which the IO-Link connector is
connected.
3. In the Properties area, activate the checkboxes for the functions that are to be
controlled via IO-Link.
Further topics
• "IO-Link", page 85
Procedure
1. In the Navigation area, click on General.
✓ The General page opens.
2. Deactivate the Activate IO-Link for diagnostics checkbox.
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the External device monitoring (EDM) element to the connection to which the
auxiliary contacts of the contactors are connected.
Procedure
1. In the Navigation area, click on Hardware configuration.
✓ The Hardware configuration page opens.
2. Drag the Safety device inputs (SDI) element to the connection to which the safety
sensor is connected.
3. Optional: Repeat the step for other safety sensors.
Complementary information
• You can output the status of the safety sensors via an application diagnostic
output.
Further topics
• "Inputs for safety sensors (SDI)", page 88
7.6.3.18 Identification
Overview
On the Identification page, you can optionally enter attributes for the system. The attrib‐
utes are used to identify the system (and the associated devices) or to differentiate
between different systems. The attributes appear in reports and in the diagnostic data.
Device name
If a number of systems are used in an application or in a project, a unique device name
helps to tell the individual devices apart.
Project name
The project name is used to identify an entire project. The same project name should
be chosen for all systems in the project.
Application name
The application name can be the same for a number of systems in the project.
User name
The optional user name helps later users to find a contact for the application.
Application image
An image helps to identify the application more quickly. The application image is saved
in the project file on the computer. Safety Designer supports the following file formats:
BMP, GIF, JPG, PNG, TIF.
Description
A description makes it easier to understand an application’s context more quickly.
Procedure
Start safety function
►
Click on the button.
Stop the safety function
►
Click on the button.
7.6.5 Report
Overview
A report shows the settings and data of a system. You have the option of saving and
archiving this data as a PDF.
Report
When you open the Report dialog box, the Safety Designer creates a report. If you click
on Update after making changes to the configuration, you will receive an updated report.
Complementary information
National and international standards promote or recommend specific data and the
person responsible for it. The required data are included in the report.
7.6.6 Service
Overview
The service functions are always performed for the entire system (all devices of the
ESPE with connected extension module).
You can run the following under service:
• Reboot device
• Reset the device to factory settings
• Manage user groups and passwords
• Activate/deactivate the laser alignment aid
Procedure
1. Open the connected system in the device window.
2. Click on Identify the device on the toolbar to check that the desired system is
connected.
✓ The FIELD LED of the connected devices and the STATE LED of the extension
module flash red and green alternately.
3. In the device window under the main navigation Service, select the User password
entry.
4. If you are assigning the password for a user group for the first time, the user group
may need to be activated first.
5. In the User password dialog box, select the user group.
6. Enter the new password twice and use Transmit to device to confirm.
7. When you are prompted to log on, select your user group and enter the corre‐
sponding password.
✓ The new password is valid for the user group immediately.
✓ The new password applies to the entire system (all devices of the ESPE with
connected extension module).
Prerequisites
• The system is connected to the computer.
Procedure
1. Request the form for resetting your password from SICK support.
2. Open the connected system in the device window.
3. Ensure that the desired system is connected, click on Identify the device in the
toolbar.
✓ The FIELD LED of the connected devices and the STATE LED of the extension
module flash red and green alternately.
4. In the main navigation pane, click on Service.
5. In the Navigation area, click on User password.
6. In the User password dialog box, select the Start password reset process option.
7. Send the information displayed on the form to SICK support.
✓ You will then receive an activation code.
8. Enter and confirm the activation code in the field provided.
✓ The password for the Administrator user group is reset to the factory settings
(SICKSAFE) for the entire system (all devices of the ESPE with connected extension
module).
✓ The Maintenance and Authorized Client user groups are deactivated for the entire
system. The configuration is not changed.
Further topics
• "User groups", page 148
Procedure
1. Open the connected system in the device window.
2. Ensure that the desired system is connected, click on Identify the device in the
toolbar.
✓ The FIELD LED of the connected devices and the STATE LED of the extension
module flash red and green alternately.
3. In the main navigation pane, click on Service.
4. In the Navigation area, click on Factory settings.
✓ The Factory settings page opens.
5. In the Reset device completely area, click on Resetting the device completely.
✓ The system (all devices of the ESPE with connected extension module) is reset to
the factory settings.
✓ If devices are connected in a cascade, the cascading is configured automatically.
✓ If 24 V is present at the EDM input, the external device monitoring is activated
automatically.
Important information
NOTICE
If you change passwords using the Safety Assistant app with a de-energized system and
using the default password, unauthorized persons must be prevented from accessing
the contents of the NFC tag.
This is relevant until the system is commissioned. When the voltage supply is active,
the new passwords are adopted by the system and the contents of the NFC tag are
overwritten.
NOTICE
If you reset the system to factory settings using the SICK Safety Assistant app when
the system is de-energized, the voltage supply must then be restored to complete the
process.
Prerequisites
• NFC-enabled device, e.g., a smartphone
• Existing connection with the device in the SICK Safety Assistant app
Complementary information
The SICK Safety Assistant app is available for devices with the following operating
systems:
• Android
• iOS
Further topics
• "User groups", page 148
User groups
Table 55: User groups
User group Password Authorization
Operator No password required. Anyone can • May read configuration from the
log on as a machine operator. device.
Maintenance Deactivated ex-works, i.e. it is not • May read configuration from the
personnel initially possible to log on as a device.
maintenance technician. The user • May transfer verified configura‐
group can be activated by the user tion to the device.
group administrator and provided • Changing own password
with a password. allowed.
Important information
NOTICE
If you connect an extension module with a configuration to the ESPE, the system
applies the configuration from the configuration memory of the extension module.
► Ensure that the configuration memory of the new extension module contains no
configuration or the intended configuration.
NOTICE
After replacing the device, check whether the configuration has been transferred to the
replacement device as expected.
NOTICE
After replacing the sender, check whether the replacement device is using the correct
transmitting power.
Complementary information
If the software configuration saved in the receiver or extension module also contains
the sender configuration, the sender must also be connected to the receiver to auto‐
matically restore the configuration of a device.
When the configuration is restored automatically, the replacement device also adopts
the user group and password settings in addition to the configuration.
Once the configuration has been restored and transferred to a replacement device, the
following devices switch to configuration mode:
• Sender: If a sender has been replaced, all senders switch to configuration mode.
• Receiver: If a receiver or the extension module has been replaced, all receivers
switch to configuration mode.
Further topics
• "Configuration mode", page 113
8 Commissioning
8.1 Overview
Important information
NOTICE
Before commissioning, check that the sender is using the correct transmitting power.
Prerequisites
• Project planning is completed.
• Mounting is completed.
• Electrical installation is completed.
• Configuration is completed.
• The correct transmitting power is set for the sender.
• Dangerous state of the machine is and remains off during commissioning.
• The outputs of the device do not affect the machine during commissioning.
• The machine has been inspected and released by qualified safety personnel.
• Protective device works properly.
• The protection function is checked after each change to the machine or to the
integration or the operating and boundary conditions of the device. If necessary, a
new commissioning is carried out.
Procedure
1. If required: Connect up to three devices to form a cascade.
2. Check the DIP switches at the sender and receiver and set them correctly if
required.
3. Fitting the system plug.
4. If required: Connect the receiver and sender using the DMM4 extension module.
5. Switch on the voltage supply.
° If a change to the configuration is detected or the device has been reset
to the factory settings, the device is in configuration mode and the field
indicator flashes green.
6. Configure the system:
For software configuration:
° Transfer the software configuration from Safety Designer.
For configuration on the system plug:
° If required: Configure restart interlock.
° If the configuration for the cascading of the restart interlock or external
device monitoring needs to be changed, reset the device to factory settings.
7. Once configuration is complete, start the safety function, restart the device, or
briefly interrupt the voltage supply and switch it back on.
8. After completing the configuration, align the sender and receiver.
9. Check the protective device.
Further topics
• "Project planning", page 26
• "Mounting", page 94
• "Electrical installation", page 104
• "Configuration", page 111
• "Aligning the sender and receiver", page 153
• "Check during commissioning and modifications", page 158
8.2 Switching on
Overview
After switching on, the sender and receiver initialize. All LEDs on the sender and
receiver will light up briefly. They then indicate the following information:
• If a change to the configuration is detected or the device has been reset to the
factory settings, the device is in configuration mode and the field indicator flashes
green.
• The field indicator and diagnostic LEDs indicate the current configuration.
• The receiver indicates the alignment quality using diagnostic LEDs 1, 2, 3 and 4
after a few seconds.
Diagnostic LEDs 5 and 6 light up if the topmost beam (far from system plug) is
synchronized. Diagnostic LEDs 7 and 8 light up if the bottommost beam (near
system plug) is synchronized.
• In normal operation, the diagnostic LEDs indicate the current configuration. The
field indicator, the STATE LED of the sender and the OSSD LED of the receiver also
light up.
Further topics
• "Configuration mode", page 113
• "Indications when switching on", page 163
Important information
DANGER
Dangerous state of the machine
► Make sure that the dangerous state of the machine is (and remains) switched off
during the alignment process.
► Ensure that the outputs of the ESPE have no effect on the machine during the
alignment process.
DANGER
Hazard due to lack of effectiveness of the protective device
The integrated laser alignment aid switches the OSSDs to the OFF state.
► Ensure that the outputs of the ESPE have no effect on the machine when the
integrated laser alignment aid is activated.
► Only use the integrated laser alignment aid to align the ESPE.
DANGER
Hazard due to lack of effectiveness of the protective device
The integrated laser alignment aid may influence the receiver of an ESPE in close
proximity. In such cases, the neighboring ESPE may not detect persons or parts of the
body that require protection.
► Perform an alignment or take other measures to ensure that the laser beam only
hits the front screen of the relevant receiver. The laser beam must not hit any
external receiver should the integrated laser alignment aid be switched on by
mistake or due to a fault. An external receiver is a receiver that is not part of the
same ESPE or same cascade.
► During alignment in particular, make sure that the laser beam does not hit any
external receiver.
NOTE
While aligning to the indication of the alignment quality, pay attention to the synchroni‐
zation indication of the topmost and bottommost beam and the bracket with which the
sender and receiver are attached.
Prerequisites
• Sender and receiver have been mounted at the correct height.
• The sender and receiver can be rotated in the brackets. If necessary, loosen the
fixing screws slightly.
• The protective field is free of objects. Neither objects nor body parts (e.g. hand,
tool, optional AR60 laser alignment aid) are in the protective field. Otherwise, at
most diagnostic LEDs 1 and 2 light up during alignment.
Procedure
1. Switch on the voltage supply of the ESPE.
2. Roughly align the sender with the receiver: Rotate the sender so that it points
toward the receiver.
► If required, you can activate the integrated laser alignment aid (e.g., via a
connected switch or pushbutton). Turn the sender so that the beam of the
integrated laser alignment aid hits the area of diagnostic LEDs 1, 2, 3 and 4
on the longitudinal axis of the receiver.
3. Align the receiver to the sender: Turn the receiver and pay attention to the indica‐
tion of the alignment quality and the synchronization status of the topmost and
bottommost beams.
► If a hand or a tool is in the protective field during the alignment, but diagnos‐
tic LEDs 5, 6, 7 and 8 are already lit up, remove the object and continue with
step 6.
4. Align the sender to the receiver with more precision as needed and pay attention
to the indication of the alignment quality and the synchronization status of the
topmost and bottommost beams.
5. Align the receiver to the sender with more precision as needed and pay attention
to the indication of the alignment quality and the synchronization status of the
topmost and bottommost beams.
6. If at least 3 (better: 4) of diagnostic LEDs 1, 2, 3 and 4 and diagnostic LEDs 5,
6, 7 and 8 light up blue, fix the components in place in the brackets. Torque:
2.5 Nm ... 3 Nm.
7. Switch the voltage supply off and back on again.
8. Check diagnostic LEDs 1 ... 4 for the alignment quality and the diagnostic LEDs
5 ... 8 for the synchronization of the topmost and bottommost beams in order to
ensure that the components are still aligned with each other correctly.
NOTE
If suitable wiring has been established, activate the integrated laser alignment aid.
Complementary information
In many cases, the optional AR60 laser alignment aid and the alignment tool available
as an accessory can make alignment even easier. If deflector mirrors are installed, the
AR60 laser alignment aid can be used at the receiver. If there is a large protective field
height, it can be used at the top end of the sender and at the receiver.
Since the optional AR60 laser alignment aid is placed with the adapter inside the
protective field of the ESPE, at most diagnostic LEDs 1 and 2 light up blue and the
OSSD LED lights up red. To check whether the OSSD LED of the receiver lights up
green and diagnostic LEDs 5,6,7 and 8 light up blue, remove the optional AR60 laser
alignment aid.
Further topics
• "Alignment with the QuickFix bracket", page 155
• "Alignment with the FlexFix bracket or with the replacement bracket", page 156
• "Alignment quality display", page 157
• "Diagnostic LEDs", page 162
• "Accessories", page 207
8.3.2 Alignment with the FlexFix bracket or with the replacement bracket
Prerequisites
• A FlexFix bracket or replacement bracket has been used to mount the sender and
receiver.
± 15°
NOTE
Recommendation for aligning a long device so that it rotates uniformly in both brackets:
► Grab the alignment device roughly in the center between the two brackets.
9) If muting arms are attached to the sender or receiver, the devices can be rotated by ± 5° around their longitudinal axis
NOTE
As soon as the diagnostic LEDs 1, 2 and 3 light up, the alignment is good and availabil‐
ity is stable.
Body parts or objects in the protective field (e.g., hand, tool, AR60 optional laser
alignment aid) may impair the indication of the alignment quality (at most diagnostic
LEDs 1 and 2 light up).
► Ensure that no body parts or objects are in the protective field
Or
► Watch out for diagnostic LEDs 5, 6, 7 and 8. If diagnostic LEDs 5, 6, 7 and 8 light
up, the alignment is good and availability is stable.
Further topics
• "Indications when switching on", page 163
9 Operation
9.1 Overview
Complementary information
You can find additional information on IO-Link in the IODD and the SDD for SOPAS ET.
You can find additional information on NFC in the SICK Safety Assistant app.
Information on the status of the ESPE and on diagnostics and troubleshooting can be
displayed as follows:
• Diagnostic LEDs
Status and fault information, as well as diagnostics data, are displayed directly on
the sender and receiver by means of the diagnostic LEDs.
• IO-Link
Status and error information as well as diagnostics data can be read by means of
an IO-link interface.
• NFC
Status and fault information, as well as diagnostics data, can be read out to an
NFC-capable device by means of an integrated NFC interface.
• Safety Designer configuration software
Status and error information as well as diagnostic data can be read out via the
Safety Designer configuration software in conjunction with an extension module.
Further topics
• "Diagnostic LEDs", page 162
10 Maintenance
10.1 Regular cleaning
Overview
Depending on the ambient conditions of the safety light curtain, the front screens must
be cleaned regularly and in the event of contamination. Static charges can cause dust
particles to be attracted to the front screen.
The weld spark guard and deflector mirrors must be cleaned regularly and in the event
of contamination.
With increasing contamination, the 2 illuminated diagnostic LEDs 1 and 2 indicate that
the receiver is receiving a weak signal from the sender. If the device is not cleaned
and contamination increases, the safety light curtain switches to the OFF state when
contamination is high.
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Regularly check the degree of contamination on all components based on the
application conditions.
► Observe the information concerning test rod testing.
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Make sure that the optical properties of the front screens of the sender and
receiver are not changed, e.g., by:
° beading water, mist, frost, or ice formation. If applicable, remove films or
other types of contamination, disconnect the voltage supply of the receiver
and then switch it back on.
° Scratches or damage. Replace the device if the front screen is scratched or
damaged.
► Make sure that all reflective surfaces and objects maintain a minimum distance
from the protective field.
► Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the
calculated minimum distance from the protective field.
NOTICE
► Do not use aggressive or abrasive cleaning agents.
► Recommendation: Use lens cleaner and lens cloths from SICK.
Prerequisites
• Dangerous state of the machine is and remains off during cleaning.
• The outputs of the device do not affect the machine during cleaning.
Procedure
1. Use a clean and soft brush to remove dust from the front screen.
2. Then wipe the front screen with a clean, damp cloth.
3. Check the alignment of the sender and receiver after cleaning.
4. Check the effectiveness of the protective device.
Further topics
• "Test rod check", page 90
• "Minimum distance from reflective surfaces", page 33
11 Troubleshooting
11.1 Overview
Complementary information
You can find additional information on IO-Link in the IODD and the SDD for SOPAS ET.
You can find additional information on NFC in the SICK Safety Assistant app.
Information on the status of the ESPE and on diagnostics and troubleshooting can be
displayed as follows:
• Diagnostic LEDs
Status and fault information, as well as diagnostics data, are displayed directly on
the sender and receiver by means of the diagnostic LEDs.
• IO-Link
Status and error information as well as diagnostics data can be read by means of
an IO-link interface.
• NFC
Status and fault information, as well as diagnostics data, can be read out to an
NFC-capable device by means of an integrated NFC interface.
• Safety Designer configuration software
Status and error information as well as diagnostic data can be read out via the
Safety Designer configuration software in conjunction with an extension module.
Further topics
• "Diagnostic LEDs", page 162
11.2 Security
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Immediately shut the machine down if the behavior of the machine cannot be
clearly identified.
► Immediately put the machine out of operation if you cannot clearly identify or
allocate the error and if you cannot safely remedy the error.
► Secure the machine so that it cannot switch on unintentionally.
NOTE
Additional information on troubleshooting is available from your SICK subsidiary.
Sender
Position of the LEDs: see "Sender displays", page 20.
Table 58: Indications on the sender when switching on
LEDs Meaning
STATE Field
o (3 s) Uncoded beam coding is configured. 1)
Ö Yellow, flashes once Beam coding, code 1 is configured. 1)
Ö Yellow, flashes twice Beam coding, code 2 is configured. 1)
O Yellow (3 s) Software configuration is active.
O Red ÖÖ Yellow/green Resetting the configuration to factory settings is
activated via DIP switch, see "Factory settings",
page 112.
O Red Ö Green The device is in configuration mode, see "Config‐
uration mode", page 113.
OR
Reset to factory settings is complete.
OR
Safety function is stopped.
o LED off. Ö LED flashes. O LED illuminates. Empty cells mean that the LED lights up, flashes, or is off.
1) No software configuration active.
Receiver
Position of the LEDs: see "Receiver displays", page 21.
Table 59: Indications on the receiver when switching on
LEDs LED-end cap Meaning
OSSD Field Diagnostic LEDs
1 2 3 4 5 6 7 8
o (3 s) o (3 s) o (3 s) o (3 s) Beam coding, uncoded is
configured.1)
o LED off. Ö LED flashes. O LED illuminates. Empty cells mean that the LED lights up, flashes, or is off.
1) No software configuration active.
After the configuration is displayed, diagnostic LEDs 1, 2, 3 and 4 indicate the alignment quality. Additionally, the synchronization
status of the topmost and bottommost beams of the ESPE are displayed by means of diagnostic LEDs 5 and 6 as well as 7 and 8.
If the configuration was changed, the diagnostic LEDs flash white for 3 s upon activation.
Once the ESPE is aligned and the protective field is clear (field indicator: flashing yellow or lit up green), the alignment quality display
switches off after a certain period of time.
LEDs Meaning
Diagnostic LEDs
1 2 3 4 5 6 7 8
O Blue O Blue The bottommost light beam (near system plug) is synchronized.
Sender
Position of the LEDs: see "Sender displays", page 20.
The LEDs of the sender indicate the same status as the LEDs of the receiver when the sender and receiver are connected and when
the sender is in normal operation.
The OSSD state is displayed on the STATE LED of the sender and the status of the protective field is displayed on the field LED of the
sender.
The status information is transferred from the receiver to the sender automatically. A configuration process is not required.
Table 61: LEDs on the sender during normal operation
LEDs Description
STATE Field
O Yellow o Normal operation (sender and receiver are not connected to each other)
O Red Ö Ö Red/green The device has been identified in Safety Designer.
O Red ÖÖ Yellow/green Resetting the configuration to factory settings is activated via DIP switch.
O Red Ö Green The device is in configuration mode following a change to the configuration.
OR
Reset to factory settings is complete.
OR
Safety function is stopped.
Receiver
Position of the LEDs: see "Receiver displays", page 21.
o LED off. Ö LED flashes. O LED illuminates. Empty cells mean that the LED lights up, flashes, or is off.
1 If no software configuration is active.
If front screen contamination increases in ongoing operation, the laser alignment aid switches on or the alignment takes longer than
3 seconds, the receiver shows the alignment quality again.
Further topics
• "Alignment quality display", page 157
• "Connection of sender and receiver", page 80
Sender
Position of the LEDs: see "Sender displays", page 20.
Table 63: Fault indication on the sender
LEDs Possible cause Troubleshooting
STATE Field
O Yellow Ö Red Fault in the voltage supply. ► Check the voltage supply, see "Techni‐
cal data", page 188.
► Switch the voltage supply off and then
on again.
► If the error persists, replace the sender,
see "Ordering information", page 204.
Ö Yellow Ö Red The sender identified an internal fault. ► Switch the voltage supply off and then
on again or restart the device.
► If the error persists, replace the sender,
see "Ordering information", page 204.
O Red ÖÖ Yellow/green Resetting the configuration to factory set‐ For additional information: see "Factory
tings is activated via DIP switch. settings", page 112.
O Red Ö Green The device is in configuration mode. For additional information: see "Configura‐
OR tion mode", page 113.
Reset to factory settings is complete.
OR
Safety function is stopped.
Ö Green Ö Red A problem occurred when resetting the ► Restart configuration, see "Factory set‐
configuration to factory settings via DIP tings", page 112.
switch.
Receiver
Position of the LEDs: see "Receiver displays", page 21.
o LED off. Ö LED flashes. O LED illuminates. Empty cells mean that the LED lights up, flashes, or is off.
Prerequisites
• An extension module is connected.
• The system is connected to the computer.
By right-clicking on the table header, you can select the columns displayed in the
message history.
Safety Designer shows details about the events in the bottom part of the window, ways
to solve them are also shown.
Table 65: Message history
Start automatic update
The data can be recorded and then saved in a data recorder diagnostic file.
You can play the data recorder diagnostic file in the data recorder.
Table 66: Data recorder
Start recording
Stop recording
Prerequisites
• The system is connected to Safety Designer.
Typical applications
• Test the signals for a muting application
• Check input information on the current operating mode
• Check why a signal change occurred on the safety output
Data source
• Read from device: Only available when a system is connected. The data stored in the
system will be read.
• Load file: You can open a file that stores events that were previously read from a
system.
• Store data: You can save the events read from a system to a file for later analysis.
Event table
The event table shows all events for which an OSSD has switched to the OFF state.
If you select an entry in the event table, further details of that event are displayed in the
lower area.
The beam data of the host device for the last 5 scans before shutdown are available for
each event. You can use these to analyze an unexpected shutdown. For example, you
can determine the size of an object in the protective field that led to the shutdown.
The last signal changes before shutdown are available for the last 5 events. This allows
you to check, for example, the status change of input signals before the shutdown.
Prerequisites
• The system is connected to Safety Designer.
Diagnostic data
The following diagnostic data can be displayed in an NFC-capable device:
• Overview (system setup and OSSD status of the overall system)
• Configuration
• Status of the beams (e.g., alignment quality, also for guest devices)
• Technical data (e.g., serial number and type code)
• Error history (error analysis with details of the error code, error description and
troubleshooting)
• Shutdown analysis (list of the last shutdown reasons including beam data and the
last signal changes before shutdown)
The device-specific information of the protective device can also be accessed when the
device is switched off.
The error analysis can be sent directly to SICK by e-mail via the SICK Safety Assistant
app.
To access the information for diagnostics and configuration, you need an NFC-enabled
device, e.g., a smartphone and the SICK Safety Assistant app.
► Hold the NFC-enabled device near the marked NFC-area on the lower end of the
receiver to access the diagnostic data.
Complementary information
The SICK Safety Assistant app is available for devices with the following operating
systems:
• Android
• iOS
Further topics
• "Service functions of the mobile app", page 147
12 Decommissioning
12.1 Disposal
Procedure
► Always dispose of unusable devices in accordance with national waste disposal
regulations.
Complementary information
SICK will be glad to help you dispose of these devices on request.
13 Technical data
13.1 Version numbers and functional scope
The following table describes technical changes or extensions to the functional scope
on the sender and receiver made in the course of product maintenance.
We use a three-digit version number to identify the changes in functional scope. The
change statuses are downward compatible with devices already in use.
The functional scope of the device is found at the following locations:
• On the type label: Field under the “Type” field
• In the SICK Safety Assistant app via NFC. In the diagnostic report:
° Technical data (general system data)
° Configuration (device information / functional scope)
• Via IO-Link in the ISDU of the respective device (DeviceIdent*): Field "HcsvMajor",
"HcsvMinor", "HcsvRelease"
• Via IO-Link in the SDD for SOPAS ET
• On the "Overview" page in Safety Designer
Table 67: Version numbers and functional scope of the receiver
Version number Amendments and new functions Additional information
No version number (V Initial device version
1.0.0)
V 1.1.0 Supplement to the Smart Box Detec‐ "Smart Box Detection",
tionfunction page 59
V 1.2.0 1) • DMM4 extension module availa‐
ble
• Configuration of existing func‐
tions is possible via software
• Addition of the following functions
via software configuration:
° Reduced resolution (simple)
° Manual adjustment of the pro‐
tective field width
° Transmitting
ment
power adjust‐
14) The specified minimum and maximum values represent the respective configuration range when config‐
uring via software. The specified typical values refer to the preset fixed parameters for configuration via
the system plugs.
15) The values apply for the time from when the ESPE becomes clear until the termination of muting and
contain a sensor gap monitoring ESPE and a muting end delay.
16) The values depend on the object speed.
17) The values depend on the object speed and the set beam coding.
Table 76: Maximum number of beams in a cascade with two guest devices
Beam coding Resolution Multiple sampling Maximum number of
beams
Uncoded 14 mm, 30 mm 2, 3 No limitation
4 540
Code 1 or code 2 14 mm (all devices) 2 375 1)
3 240
4 165
30 mm (at least one 2 375
device)
3 232
4 159
1) For receivers with functional scope V 1.2.0 or higher: 390.
NOTE
The response time of the safety light curtain depends on whether the safety light
curtain is used as a single system or in a cascade. The response time of the system
must be determined differently depending on this.
NOTE
If the Smart Box Detection function is configured on the receiver with 14 mm resolu‐
tion, a response time of 80 ms applies regardless of the protective field height and
beam coding.
Table 77: Response time of a single device in ms with protective field height of 300 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 11 15 20
Code 1 or code 2 16 23 30
30 mm Uncoded 9 14 18
Code 1 or code 2 12 18 23
Table 78: Response time of a single device in ms with protective field height of 450 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 12 17 22
Code 1 or code 2 19 28 36
30 mm Uncoded 10 14 19
Code 1 or code 2 14 20 26
Table 79: Response time of a single device in ms with protective field height of 600 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 13 18 24
Code 1 or code 2 22 32 42
30 mm Uncoded 10 15 20
Code 1 or code 2 15 21 28
Table 80: Response time of a single device in ms with protective field height of 750 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 13 20 26
Code 1 or code 2 25 36 48
30 mm Uncoded 11 15 20
Code 1 or code 2 16 23 30
Table 81: Response time of a single device in ms with protective field height of 900 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 14 21 28
Code 1 or code 2 28 41 54
30 mm Uncoded 11 16 21
Code 1 or code 2 17 25 33
Table 82: Response time of a single device in ms with protective field height of 1,050 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 15 23 30
Code 1 or code 2 31 45 60
30 mm Uncoded 11 17 22
Code 1 or code 2 18 27 35
Table 83: Response time of a single device in ms with protective field height of 1,200 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 16 24 32
Code 1 or code 2 34 50 66
30 mm Uncoded 12 17 23
Code 1 or code 2 20 28 37
Table 84: Response time of a single device in ms with protective field height of 1,350 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 17 25 34
Code 1 or code 2 37 54 72
30 mm Uncoded 12 18 23
Code 1 or code 2 21 30 40
Table 85: Response time of a single device in ms with protective field height of 1,500 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 18 27 36
Code 1 or code 2 40 58 77
30 mm Uncoded 13 18 24
Code 1 or code 2 22 32 42
Table 86: Response time of a single device in ms with protective field height of 1,650 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 19 28 37
Code 1 or code 2 42 63 83
30 mm Uncoded 13 19 25
Code 1 or code 2 23 34 45
Table 87: Response time of a single device in ms with protective field height of 1,800 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 20 30 39
Code 1 or code 2 45 67 89
30 mm Uncoded 13 19 26
Code 1 or code 2 24 36 47
Table 88: Response time of a single device in ms with protective field height of 1,950 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 21 31 41
Code 1 or code 2 48 72 Combination not
possible
30 mm Uncoded 14 20 26
Code 1 or code 2 25 37 49
Table 89: Response time of a single device in ms with protective field height of 2,100 mm
Resolution Beam coding Multiple sam‐ Multiple sam‐ Multiple sam‐
pling (2x) pling (3x) pling (4x)
14 mm Uncoded 22 33 43
Code 1 or code 2 51 76 Combination not
possible
30 mm Uncoded 14 21 27
Code 1 or code 2 27 39 52
Protective field Typical power Maximum power Typical power Maximum power
height in mm consumption for consumption of consumption for consumption of
sender in W sender in W receiver in W 1)2) receiver in W 1)2)
2100 2.2 2.6 4.1 5.1
1) Power discharged again via the OSSDs depending on the connected OSSD load must be added to the
table values. The power consumption of connected loads and accessories must also be added to the
table values.
2) The power consumption increases by 0.5 W with the use of a receiver with integrated LED.
Typical applications
The following tables show the permissible cable lengths for typical applications in which
the current consumption of the overall system is a maximum of 2 A.
Table 94: Maximum lengths of cable for conductor cross section 0.34 mm2, copper wire
Single system Cascade with 1 guest Cascade with 2 guest
devices
Separate con‐ s r
necting cables d3 d4
for sender and
receiver s r s r
d1 d2 d1 d2
s r s r s r
b c b c b c
S S S
b ≤ 80 m c ≤ 30 m b ≤ 80 m c ≤ 30 m b ≤ 80 m c ≤ 20 m
b + c ≤ 100 m d1, d2 ≤ 7 m d1, d2, d3, d4 ≤ 5 m
b + c ≤ 100 m
Connection of s r
sender and d3 d4
receiver via T-
connector on s r s r
d1 d2 d1 d2
the sender
sT c r sT c r sT c r
a a a
S S S
a ≤ 10 m c ≤ 25 m a ≤ 12 m c ≤ 16 m a ≤ 10 m c ≤ 10 m
d1, d2 ≤ 5 m d1, d2, d3, d4 ≤ 3 m
connection of s r
sender and d3 d4
receiver via T-
connector on s r s r
d1 d2 d1 d2
the receiver
s b
T r s b
T r s b
T r
a a a
S S S
a ≤ 20 m b ≤ 80 m a ≤ 20 m b ≤ 30 m a ≤ 14 m b ≤ 30 m
d1, d2 ≤ 5 m d1, d2, d3, d4 ≤ 3 m
Table 95: Maximum lengths of cable for conductor cross section 0.25 mm2, copper cable
Single system Cascade with 1 guest Cascade with 2 guest
devices
Separate con‐ s r
necting cables d3 d4
for sender and
receiver s r s r
d1 d2 d1 d2
s r s r s r
b c b c b c
S S S
b ≤ 80 m c ≤ 25 m b ≤ 50 m c ≤ 22 m b ≤ 50 m c ≤ 14 m
b + c ≤ 100 m d1, d2 ≤ 7 m d1, d2, d3, d4 ≤ 5 m
Connection of s r
sender and d3 d4
receiver via T-
connector on s r s r
d1 d2 d1 d2
the sender
sT c r sT c r sT c r
a a a
S S S
a ≤ 10 m c ≤ 15 m a ≤ 10 m c ≤ 10 m a≤6m c≤9m
d1, d2 ≤ 5 m d1, d2, d3, d4 ≤ 3 m
connection of s r
sender and d3 d4
receiver via T-
connector on s r s r
d1 d2 d1 d2
the receiver
s b
T r s b
T r s b
T r
a a a
S S S
a ≤ 15 m b ≤ 80 m a ≤ 14 m b ≤ 30 m a ≤ 10 m b ≤ 22 m
d1, d2 ≤ 5 m d1, d2, d3, d4 ≤ 3 m
Table 96: Maximum cable lengths for applications with the DMM4 extension module, copper
cable
Single system Cascade with 2 guest devices
s r
d3 d4
s r
d1 d2
s b
DMM
c r s b
DMM
c r
a a
S S
b ≤ 30 m c ≤ 10 m b ≤ 13 m c ≤ 10 m
a + c ≤ 14 m a + c ≤ 12 m
d1, d2, d3, d4 ≤ 3 m
Other applications
For other applications (e.g., higher current consumption), the following conditions must
be taken into account when calculating the cable lengths:
• Maximum cable lengths for individual connections:
° Connection from receiver to extension module: 10 m
° Connection from sender to extension module: 100 m
° Connection from sender to receiver: 100 m
° Connection of receivers in a cascade (host to guest 1 or guest 1 to guest 2):
10 m
° Connection of senders in a cascade (host to guest 1 or guest 1 to guest 2):
10 m
• The maximum lengths of cable specified in the typical applications for the con‐
necting cables from the receiver to the control cabinet, including the cable to the
sender when using a separate T-splitter, must not be exceeded.
• Maximum permissible cable resistance between OSSD and load: 2.5 Ω
• Minimum supply voltage on all devices in the system: 19.2 V
• Maximum permissible potential difference between the 0 V connections on the
receiver (host) and the 0 V on the OSSD load: 2 V
30,7
41
30,7
40,8
20,8
12,8
56,8
29,5
L2
L1
L1
30
14
110,1
5
56,8
56,8
56,8
13,8
4
21,8
41 34 34
Table 98: Dimensions based on the protective field height, sender and receiver
Protective field height, nomi‐ Protective field height, effec‐ Dimension L2 in mm
nal in mm tive = dimension L1 in mm
300 313 332
450 463 482
600 613 632
750 763 782
900 913 932
1050 1063 1082
1200 1213 1232
1350 1362 1382
1500 1512 1531
1650 1662 1681
1800 1812 1831
1950 1962 1981
2100 2112 2131
14 Ordering information
14.1 Scope of delivery
Scope of delivery, sender
• Sender
System plug
Table 104: SP1 system plug ordering information
Connection type Type code Part number
System connection (M12, 5-pin) 1000 2076832
System connection (M12, 8-pin) 1200 2076834
System connection (M12, 5-pin) and extension 1100 2076833
connection (M12, 5-pin)
System connection (M12, 8-pin) and extension 1300 2076835
connection (M12, 5-pin)
15 Accessories
15.1 Brackets
Table 106: Brackets ordering information
Part Type code Part number
QuickFix bracket (2x) BEF-3SHABPKU2 2066048
QuickFix bracket (4x) BEF-3SHABPKU4 2098710
FlexFix bracket (2x) BEF-1SHABPKU2 2098709
FlexFix bracket (4x) BEF-1SHABPKU4 2066614
FlexFix mounting kit (2x FlexFix brackets and BEF-1SHAHBKU2 2141969
assembly materials for installation in device
columns PP4 and PC4)
Replacement bracket (kit with 4 brackets, BEF-1SHABS004 2100345
mounting kit for replacement of swivel mount
brackets 2019649 and 2019659 or side
bracket 2019506 with the FlexFix bracket
when using the wells provided)
Replacement bracket (kit with 4 brackets, BEF-1SHABU004 2099282
mounting kit for replacement of swivel mount
brackets 2030510 or side bracket 2019506
with the FlexFix bracket when using the wells
provided)
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
The weld spark guard may influence the optical properties of the safety light curtain,
leading to persons or body parts that should be protected being reflected and therefore
remaining undetected.
► Make sure that all reflective surfaces and objects maintain the correct minimum
distance from the protective field.
Ordering information
Mounting
1 4
Further topics
• "Minimum distance from reflective surfaces", page 33
Table 111: Ordering information for connection cable, M12, 8-pin (0.25 mm2) 11)
Part Type code Part number
Female connector, straight, 2 m cable, flying YF2A18-020UA5XLEAX 2095652
leads
Female connector, straight, 2.5 m cable, flying YF2A18-025UA5XLEAX 2099229
leads
Female connector, straight, 5 m cable, flying YF2A18-050UA5XLEAX 2095653
leads
Female connector, straight, 7.5 m cable, flying YF2A18-075UA5XLEAX 2099230
leads
Female connector, straight, 10 m cable, flying YF2A18-100UA5XLEAX 2095654
leads
Female connector, straight, 15 m cable, flying YF2A18-150UA5XLEAX 2095679
leads
Female connector, straight, 20 m cable, flying YF2A18-200UA5XLEAX 2095680
leads
Female connector, straight, 30 m cable, flying YF2A18-300UA5XLEAX 2095681
leads
Female connector, angled, 2 m cable, flying YG2A18-020UA5XLEAX 2095779
leads
Female connector, angled, 5 m cable, flying YG2A18-050UA5XLEAX 2095780
leads
Female connector, angled, 10 m cable, flying YG2A18-100UA5XLEAX 2095781
leads
Table 112: Ordering information for M12 connection cable, 5-pin (0.34 mm2) 12)
Part Type code Part number
Female connector, straight, 0.6 m cable, male YF2A15-C60UB5M2A15 2096006
connector, straight
Female connector, straight, 1 m cable, male YF2A15-010UB5M2A15 2096007
connector, straight
Female connector, straight, 2 m cable, male YF2A15-020UB5M2A15 2096009
connector, straight
Female connector, straight, 5 m cable, male YF2A15-050UB5M2A15 2096010
connector, straight
Female connector, straight, 10 m cable, male YF2A15-100UB5M2A15 2096011
connector, straight
Female connector, straight, 15 m cable, male YF2A15-150UB5M2A15 2096171
connector, straight
Table 113: Ordering information for M12 connection cable, 8-pin (0.25 mm2) 13)
Part Type code Part number
Female connector, straight, 0.6 m cable, YF2A18-C60UA5M2A18 2096031
straight male connector
Female connector, straight, 1 m cable, straight YF2A18-010UA5M2A18 2096032
male connector
Female connector, straight, 20 m cable, YF2A18-020UA5M2A18 2096033
straight male connector
Female connector, straight, 1 m cable, straight YF2A18-050UA5M2A18 2096034
male connector
Female connector, straight, 10 m cable, YF2A18-100UA5M2A18 2096035
straight male connector
Female connector, straight, 15 m cable, YF2A18-150UA5M2A18 2104374
straight male connector
Table 114: Ordering information for connection cable (replacement of C4000 with deTec4) 13)
Part Type codes Part number
M12 connection cable, 5-pin to M12, 5-pin YF2A14-C20UB3M2A14 2096013
Connection cable, M12, 8-pin to M12, 8-pin DSL-6108GM25034KM1 2034865
Connection cable M12 8-pin to M26, 7-pin DSL-6130GM25034KM1 2081443
Connection cable M12 8-pin to M26, 12-pin DSL-6129GM25034KM1 2081442
Connection cable M12 8-pin to M26, 12-pin DSL-6129GM25034KM7 2112706
Table 115: Ordering information for connection cable (connection of an extension module) 14).
Part Type code Part number
Connection cable for connecting sender or YF2A15-C30S01M2A15 2139463
receiver to extension module M12, 5-pin to
M12, 8-pin
Connection cable for system connection M12, YF2A14-C30S01M2A14 2139464
8-pin to M12, 5-pin
Important information
DANGER
Hazard due to lack of effectiveness of the protective device
Persons and parts of the body to be protected may not be recognized in case of
non-observance.
► Only mount deflector mirrors to solid walls or machine components. The position
of the deflector mirrors must not change after alignment.
► Do not use deflector mirrors if contamination, beading water, condensation, or
frost on the deflector mirrors is to be expected.
► Make sure that the deflector mirrors are intact and free of scratches, contamina‐
tion, beading water, condensation, frost, etc. at all times.
Further topics
• "Mirror columns", page 214
NOTE
The use of deflector mirrors reduces the scanning range depending on the number of
deflector mirrors in the protective field.
s s r
D1 D1 D3
D2 r D2
Complementary information
Observe the information on deflector mirrors, particularly on changing the scanning
range.
Further topics
• "Deflector mirrors", page 211
Table 133: Ordering information for test rods with reduced resolution
Part Part number
Test rod 24 mm 2045592
Test rod 34 mm 2045593
Table 136: Ordering information for muting sensor and reflector brackets
Part Part number
Muting bracket, fixed, for parallel muting, can be used for G6 muting sensor 2113145
or P250 reflector
Muting bracket, rotatable, for parallel muting or cross muting, can be used 2139886
for G6, G10, H18 muting sensor or P250 reflector
16 Annex
16.1 Conformities and certificates
You can obtain declarations of conformity, certificates, and the current operating
instructions for the product at www.sick.com. To do so, enter the product part number
in the search field (part number: see the entry in the “P/N” or “Ident. no.” field on the
type label).
17 List of figures
1. Laser class 1...............................................................................................................11
2. SICK product ID...........................................................................................................13
3. Sender and receiver................................................................................................... 14
4. Overview of the device (sender or receiver)..............................................................15
5. NFC symbol ................................................................................................................ 16
6. Sender displays...........................................................................................................20
7. Receiver displays........................................................................................................ 21
8. Hazardous point protection........................................................................................23
9. Access protection....................................................................................................... 24
10. Hazardous area protection.........................................................................................24
11. Access protection with smart presence detection, implemented using cascade.. 25
12. Minimum distance to the hazardous point for orthogonal (rectangular) approach
to the protective field..................................................................................................32
13. Representation of the accessibility of ESPE by reaching over. Left: Protective field
that cannot be reached over. Right: Protective field that can be reached over......33
14. Minimum distance from reflective surfaces............................................................. 33
15. Graph of minimum distance from reflective surfaces............................................. 34
16. Preventing mutual interference of system 1 and system 2.................................. 36
17. Trouble-free operation due to beam coding..............................................................37
18. Trouble-free operation due to reversed direction of transmission of system 1 and
system 2.................................................................................................................... 38
19. Trouble-free operation of 4 neighboring systems due to beam coding and reversed
direction of transmission........................................................................................... 38
20. Trouble-free operation with sufficient distance........................................................40
21. Cross muting............................................................................................................... 43
22. Exit monitoring............................................................................................................ 45
23. Serial arrangement of the muting sensors............................................................... 47
24. Parallel arrangement of the muting sensors............................................................ 47
25. Muting ends as soon as the ESPE is clear again (example for exit monitoring).....50
26. Signal sequence with configured supplementary signal during a muting cycle
(example for entry/exit monitoring)........................................................................... 54
27. Partial muting..............................................................................................................55
28. Signal sequence with configured supplementary signal during a muting cycle
(example for entry/exit monitoring)........................................................................... 56
29. Smart Box Detection application example................................................................60
30. Left: Rectangular shadow without gaps. Right: Shadow with gaps.........................61
31. Smart Box Detection: Object properties....................................................................61
32. Lateral object edge tolerance for an uncoded system.............................................62
33. Lateral object edge tolerance for a coded system................................................... 63
34. Object distance and object width dependent on object speed............................... 63
35. Dual-channel and isolated connection of OSSD1 and OSSD2................................72
36. No potential difference between load and protective device.................................. 72
37. Schematic representation of operation with restart interlock.................................74
38. Electrical diagram of the reset device.......................................................................74
39. Electrical diagram of external device monitoring (EDM).......................................... 77
40. Electrical diagram of the application diagnostic output.......................................... 77
41. Switch for the integrated laser alignment aid........................................................... 82
42. Cascade.......................................................................................................................84
43. Test rod check: Step 1................................................................................................92
44. Test rod check: Step 3................................................................................................92
45. Fitting the system plug............................................................................................... 95
46. Sender and receiver must not be installed such that they are rotated 180° relative
to each other...............................................................................................................96
47. Mounting the QuickFix bracket on a profile............................................................100
18 List of tables
1. Target groups and selected sections of these operating instructions.......................8
2. Function packages......................................................................................................16
3. Function packages and included functions.............................................................. 16
4. Use of SP1 system plug in a single system...............................................................18
5. Use of SP2 system plug in a single system...............................................................18
6. Use of system plugs in a cascade............................................................................. 18
7. Sender displays...........................................................................................................20
8. Receiver displays........................................................................................................ 21
9. Colors and their meaning...........................................................................................21
10. Indication of the configuration status....................................................................... 22
11. Alignment quality display........................................................................................... 22
12. Fault indication........................................................................................................... 22
13. Warnings......................................................................................................................23
14. Resulting ranges with manual setting of the protective field width (full transmitting
power, resolution 14 mm).......................................................................................... 28
15. Resulting ranges with manual setting of the protective field width (reduced trans‐
mitting power, resolution 14 mm)............................................................................. 29
16. Resulting ranges with manual setting of the protective field width (full transmitting
power, resolution 30 mm).......................................................................................... 29
17. Resulting ranges with manual setting of the protective field width (reduced trans‐
mitting power, resolution 30 mm)............................................................................. 29
18. Formula for calculating the minimum distance to reflective surfaces with auto‐
matic calibration of the protective field width.......................................................... 34
19. Formula for calculating the minimum distance to reflective surfaces when man‐
ually setting the protective field width (resolution 14 mm)..................................... 35
20. Formula for calculating the minimum distance to reflective surfaces when man‐
ually setting the protective field width (resolution 30 mm)..................................... 35
21. Effective resolution with reduced resolution (Basic)................................................41
22. Conditions for entry/exit monitoring..........................................................................47
23. Input signals from bandstop...................................................................................... 57
24. Permitted object properties....................................................................................... 62
25. Upper and lower object edge tolerance depends on the reduced resolution.........63
26. Supplement ZSBD.........................................................................................................64
27. Effective resolution with Smart Box Detection in combination with reduced resolu‐
tion...............................................................................................................................65
28. Valid combinations of input signals at connection X3 (safety inputs).................... 68
29. Calculation of the object sizes for the smart restart interlock................................ 76
30. Available output signals............................................................................................. 78
31. Combined output signals........................................................................................... 79
32. Side and rear mounting with the QuickFix bracket...................................................99
33. Lateral and rear mounting with the FlexFix bracket...............................................101
34. System connection pin assignment SP1 or SP2 (male connector, M12, 5-pin).. 106
35. Pin assignment of SP1 or SP2 system connection (male connector, M12, 8-pin)....
107
36. Pin assignment of system connection on the extension module (M12 plug, 8-pin)
...................................................................................................................................108
37. Pin assignment of SP1 or SP2 extension connection (female connector, M12, 5-
pin)............................................................................................................................ 108
38. Pin assignment of A1, A2, B1, B2 connections (DMM4, female connector, M12, 5-
pin)............................................................................................................................ 110
39. Pin assignment of X1, X2, X3 connections (DMM4, female connector, M12, 5-pin)
...................................................................................................................................110
40. Factory settings of the configurable functions.......................................................112
41. Configuration mode..................................................................................................113