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VTCY Checklist

The document outlines an Installation and Commissioning Checklist for a VTCY heating system, detailing critical checkpoints for various components such as nameplate details, supply voltage, motor specifications, thermic fluid parameters, and operational parameters. It includes specific installation checks, operational performance metrics, and flue gas properties to ensure proper functioning and safety standards. The checklist is prepared for a customer visit and includes sections for engineer details and approval signatures.

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umakant.electrician
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4 views2 pages

VTCY Checklist

The document outlines an Installation and Commissioning Checklist for a VTCY heating system, detailing critical checkpoints for various components such as nameplate details, supply voltage, motor specifications, thermic fluid parameters, and operational parameters. It includes specific installation checks, operational performance metrics, and flue gas properties to ensure proper functioning and safety standards. The checklist is prepared for a customer visit and includes sections for engineer details and approval signatures.

Uploaded by

umakant.electrician
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Classification: Confidential

Department Product Category Description DOCUMENT NO.

Heating Technical
Services CAT- B I&C Checklist for VTCY HTGPP23VTCY05

1 Name Plate Details

a Year
b Model
c Sl. No
d Fuel

2 Supply Voltage Details

a RY:YB:RB
b RN:YN:BN
c EN

3 Motor details
a ID Fan
b FD fan
c TF pump 1 & 2
d FD 2 Fan

4 Thermic Fluid Parameters

a Density @280 deg C


b Acidity
c Flash Point
d Fire Point
e Colour
f Volume (Heater+Pipeline)

5 Installation & Commissioning Checkpoints

1 Check foundation grouting of all componenets as per drawing.

2 Check tightness of all Instrumnet connection

3 Check DAE tank height as per NPSH requiremnet of pump & TF pipeline height

4 Check strainers in TF pipeline

5 Check platform must be free from coil, support should not be welded to coil

6 Flush TF pipeline

Perform pneumatic test for TF Pipeline & Heater at 6 bar pressure & note pr. drop at 1 hr interval, Bypass DAE
7 tank during Pneumatic test.

8 Check condition of refractory inside furnace & doors

9 Check if melboard is present in between refractory bricks.

10 Check bed nozzle height from casting, holes should be clear for BB units.

11 Check grate bar installation for SG units & below refractory as per drawing

12 Check TF pump pipeline should be installed with proper support & load is not on pump.

13 Cross check chimney top dia & height as per norms

14 Check ducting size as per P&I.

15 Check shed availibility

16 Check TF Pump alignment, perform clod & hot alignment

17 Check density of fuel available.

18 Check Insulation thickjness of ducting & pipeline as per P&I.

19 Check Soot Blower pneumatic line connection & guide operator for use.
Classification: Confidential

20 Check separate earthing availability at site for power & instrument earth.

21 Check Bearing greasing before ID fan & Gear oil in Gear Boxes as per recommendation prior to trial

22 Check alignment of ID fan pulley with motor pulley before starting ID Fan.

23 Check size of Incomer cable

24 Check Earthing of panel & motor insulation

25 Check Overload relay

26 Check current taken by Blower & Pump motors

27 Check the sequence of operation of Fans as per drawing.

28 Check mounting & position of all instruments as per P&I.

29 Programming of TIC as per drawing

31 Check pump flow from curve w.r.t power & NPSH

32 check pressure drop across coil & DP switch function

33 Check body temperature of Heater

6 Flue Gas Properties

a Oxygen

b CO2

c CO

d Temperature

e Draft

7 Operation Parameters

a TF Pump current

b ID Fan current

c Blower current

d TF Outlet Temp / High Set Point

e TF Inlet Temp / High Set Point

f Flue Gas Outlet Temp / High Set Point

g TF Flow (as per flow meter/ curve)

h Pressure Drop across APH

i Pressure drop across PCE

j Unit load (MKcal/Hr)

k Fuel Consumed

l Efficiency

Customer's Name

Address

Engineer's Name

Date of Visit

Release Date Rev Changes Prepared By Approved By


01-Mar-24 0 First Release (VTCY) Pranav Puneet Prabhakar Kumar

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