Start-Up Instructions & Warranty Validation

Start-Up Date: _________ / _________ / _________

This form must be filled out completely by factory authorized representative during the startup and returned to Blue Star Power Systems, Inc. to
activate the factory warranty. Signing this form represents acceptance of unit and that all information on the start-up is correct. The factory authorized
representative signature acknowledges review and understanding of this Start-Up Instructions and Warranty Validation form. Please return a copy of the
completed form to Blue Star Power Systems, Inc. within 30 days of start-up.

AUTHORIZED BLUE STAR POWER SYSTEMS, INC.

REPRESENTATIVE PERFORMING START-UP OWNER/SITE LOCATION

Company Name: Company/Site Name:

Street Address: Street:

City: State: Zip: City: State: Zip:

Phone: Email: Phone: Email:

Technician Name: Owner or Owner’s Representative Name:

GENSET DATA ENGINE DATA

Model Number: Engine Model:

Serial Number: Engine Serial Number (Found on Engine Block):

Application:  Stationary  Mobile Fuel Type: Fuel Pressure:

Rating:  Standby  Prime AUTOMATIC TRANSFER SWITCH DATA

RPM: Hz: Manufacturer:

kWe: kVa: Model Number:

Volts: Phase: Serial Number (Found on ATS Cabinet):

Amps Per Terminal: UTILITY SERVICE DATA

GENERATOR/ALTERNATOR DATA Volts: Phase:

Generator Model Number: Phase Rotation Amps:

Generator Serial Number: Monitoring System (If Applicable):

Phase Rotation: Serial Number (If Applicable):

The Blue Star Power Systems, Inc. Warranty will be void if the installation does not meet the general guidelines, standards and recommendations as laid out in the Installation
Guide (provided with generator set) and all local standards and codes applicable in the location of the installation.

Note - The start of the warranty period can be adjusted to the date of the unit start-up (limited to 180 days from invoice date) provided that the following information is provided
to Blue Star Power Systems, Inc. within 30 days of start-up: (1) A copy of the Blue Star Power Systems, Inc. start-up instructions & warranty validation forms must be properly
and completely filled out and returned to Blue Star Power Systems, Inc. (2) The engine manufacturer engine registration form must be completed and returned to the engine
manufacturer as stated in the instructions with the registration form.

** Upon completion, return the original white copy or digital copy of this form to Blue Star Power Systems, Inc. to activate product warranty. The yellow copy is to be retained by
the factory authorized representative performing the start-up, and the pink copy is to be left with the customer.**

This agreement is deemed made and executed in North Mankato, Nicollet County, Minnesota and shall be construed and interpreted in accordance with the laws of the state of Minnesota without giving effect
to its conflicts of laws principals. Each of the parties submits to the exclusive personal jurisdiction and venue with respect to any action or proceeding arising out of, in connection with, relating to, or by reason
of this agreement before the district court of the state of Minnesota, located in Nicollet County and agrees that all claims in respect of the action or proceeding may be heard and determined in any such court.

Blue Star Power Systems, Inc. | 2250 Carlson Drive, North Mankato, Minnesota 56003 | Phone + 1 507 345 1776 | bluestarps.com | Revised 11/1/22 Page 1 of 4
 Start-Up Instructions & Warranty Validation
Check only those that apply to the specific application.

Installation Checks
Yes No N/A MOUNTING Yes No N/A EXHAUST SYSTEM
   1. Wood shipping skid removed.    19. Flexible connector installed in extended exhaust
piping.
   2. Mounting structure constructed of non-combustible
material.    20. Condensation trap with drain installed.
   3. Mounting surface level.    21. Silencer installed, hanger and mounting hardware
tight and secure.
   4. Vibration isolation mounts installed between unit and
mounting structure.    22. Heat-isolating wall thimble (per local code)
installed where exhaust piping penetrates
   5. Anchor bolts installed, tightened down and double
combustible walls.
nutted.
   23. Exhaust piping free of excessive bends and
restriction.
ENVIRONMENTAL
   24. Exhaust installed with a downward slope away
   6. Equipment room protected from freezing from the engine.
temperatures during unit operation (water lines Etc).
   25. Exhaust piping wall penetration protected from
   7. Adequate clearance around the unit for service and entry of rain, snow, and pests.
proper operation.
   26. Exhaust outlet termination suitable to prevent
   8. Equipment room protected with a fire suppression entrance of rain and pests (Rain cap Etc)
system.
   27. Exhaust outlet termination location prevents
   9. Adequate ventilation for engine starting battery(ies). re-entry of exhaust gases into buildings or
structures.

COOLING SYSTEM    28. Personnel protection from hot surfaces and gases
installed or accounted for.
   10. Ample inlet and outlet airflow (motorized louvers
adjusted and ventilation fan motor(s) connected to an
available source of power of the correct voltage. ELECTRICAL
   11. Radiator ductwork properly sized and connected    29. Generator and transfer switch nameplate electrical
to the air vent or exhaust louver to prevent air data matches normal/utility source ratings.
recirculation and transmission of vibration.
   30. Generator set load conductors are of adequate
   12. Flexible connectors installed in the cooling water ampacity and are correctly connected to the
lines (remote radiator applications). output means and the emergency side terminals
of the transfer switch.

FUEL SYSTEM    31. Generator load conductors, remote start contacts,

battery charger, engine heater and remote
   13. Adequate dedicated fuel supply of proper type, monitoring panel wiring installed in separate
volume and pressure. Record type and pressure conduits.
above.
   32. Battery charger AC supply connected to a
   14. Fuel filters/drain leg installed. circuit of the proper voltage and amperage, and
   15. Adequate fuel transfer pump lift capacity (diesel energized.
units).
   33. Engine jacket water heater AC supply connected
   16. Fuel transfer pump connected to available source of to a circuit of the proper voltage and amperage
power with the correct voltage (diesel units). and energized.

   17. Flexible connectors installed in fuel piping (supply    34. Engine starting battery(ies) fully charged and
and return and diesel systems). connected to the engine and battery charger.

   18. Diesel fuel storage tanks properly installed and    35. Transient Voltage Surge Suppression protection
vented according to local codes. devices installed to protect the equipment against
voltage spikes.

Blue Star Power Systems, Inc. | 2250 Carlson Drive, North Mankato, Minnesota 56003 | Phone + 1 507 345 1776 | bluestarps.com | Revised 11/1/22 Page 2 of 4
 Start-Up Instructions & Warranty Validation
Check only those that apply to the specific application.

Pre-Start/Running Checks
Yes No N/A Yes No N/A

 1. Inspect unit for freight damage (ensure components    24. Check the utility source voltage, frequency, and phase
are tight). sequence on three-phase models. The generator set
must match the utility source and load.
 2. Engine is filled with oil, cooling system is filled with
coolant/antifreeze and the battery(ies) are filled with acid.    25. Place the generator set engine control switch in the OFF/
RESET position.
 3. Inspect belts, hoses and clamps for proper
alignment and tension.    26. Close the generator set main line circuit breakers
connected to the transfer switch.
 4. Gas solenoid valve functions when energized.
 5. Inspect all electrical connections to verify tightness    27. Place the generator set engine control switch in the RUN
position.
and security.
 6. Open all water and fuel valves. Temporarily remove    28. Check the generator set voltage, frequency, and phase
sequence on three-phase models. The generator set
the radiator cap to eliminate air in the cooling
must match utility source and load.
system.
 7. Prime the fuel system.    29. Place the generator set engine control switch in the OFF/
RESET position.
 8. Place the generator set engine control switch in the
OFF/RESET position. Observe Not-In-Auto display    30. Record fuel pressure while running ___________.
and alarm, if equipped on the controller.    31. Place the transfer switch in the Test Position. NOTE: Obtain
permission from the building authority before proceeding.
 9. Open the generator main line circuit breakers.
This procedure tests transfer switch operation and connects
 10. Verify power to the water/oil heaters and fuel lift pumps. building load to generator set power.
11. Place the generator set engine control switch in the    32. Re-adjust frequency to 60 Hz with total building loads.
 RUN position. Allow the engine to start and run. Verify no load frequency to be no more than 62.0. Adjust
 12. Check the battery charging voltmeter for battery if necessary (Mechanical governor only).
charging indication.    33. Verify that the AC current is balanced for three phase
 13. Verify sufficient oil pressure. systems and record. L1_____L2_____L3_____.

 14. If the speed is unstable, adjust.    34. Release the transfer switch test switch. The transfer
switch should retransfer to the utility source after
 15. Adjust the AC output voltage to match the utility appropriate time delay(s).
voltage using the voltage adjusting control on the
automatic voltage regulator.    35. Allow the generator set to run and shut down automatically
after the appropriate cool down time delay(s).
 16. Allow the engine to reach normal operating temperature.
Check for oil, coolant, and exhaust leaks. Check and    36. Perform a proper fuel system setup with a wide range
tighten all hose connectors and clamps. O2 sensor. Record air/fuel ratio (AFR) NO LOAD_____
BUILDING or FULL LOAD_____ With Load Bank_____.
 17. Check the operating temperature on city water- If Building Load used list AMPS_____(only required on
cooled models and adjust the thermostatic valve as gas units 80 kilowatts and larger).
necessary.
   37. If equipped, set the plant exerciser with load to the
 18. Manually overspeed (if applicable) the engine to customer’s required exercise period.
cause an engine shutdown. Place the generator set
in the OFF/RESET position.    38. Verify that all options on transfer switch are adjusted
and functional per the customer’s requirements. Transfer
 19. Check the coolant level, add coolant as necessary, Switch delay setting:
and replace the radiator cap. Verify that all hose TDES____TDE____TDN____TDEC____.
clamps are tight and secure.
   39. In phase monitor ON____ Setting______OFF____ .
 20. Place generator set in the RUN position.
   40. If possible, run the building loads with the generator set
 21. Verify the engine low oil pressure and high coolant or perform the load bank test if required.
temperature shutdowns.
   41. Verify that the customer has the appropriate engine/
 22. Check the overcrank shutdown. generator set and transfer switch literature and manuals.
 23. Check and verify any additional protection devices. Instruct the customer in the operation and maintenance
List them:__________,__________,___________ of the system.

Blue Star Power Systems, Inc. | 2250 Carlson Drive, North Mankato, Minnesota 56003 | Phone + 1 507 345 1776 | bluestarps.com | Revised 11/1/22 Page 3 of 4
 Start-Up Instructions & Warranty Validation
Check only those that apply to the specific application.

Running Checks
Time of Gen. Gen. Gen Amb. Oil DC Charg. Water Run Time
Notes:
Day Amps Volts Freq. Temp. Press. Volts. Temp. Meter

Was the mode switch left in the automatic position for auto start? Yes_____ No_____(Explain)

GENERATOR SET OR SITE NOTES

Signature Confirmation
I ACKNOWLEDGE THAT I HAVE RECEIVED TRAINING ON THIS UNIT SERVICE CONTRACT DELAYED TRAINING

_______________________________________ ______________________________________ _________________________________ __________________

Please Print Customer Name Company Name Customer Signature Date

I ACKNOWLEDGE THAT I HAVE ADMINISTERED TRAINING TO THE CUSTOMER ON THIS UNIT Yes_____ No_____ SERVICE CONTRACT

_______________________________________ ______________________________________ _________________________________ __________________

Please Print Factory Authorized Representative Name Company Name Factory Authorized Representative Signature Date

THIS UNIT HAS BEEN INSTALLED TO FACTORY SPECIFICATIONS

_______________________________________ ______________________________________ _________________________________ __________________

Please Print Factory Authorized Representative Name Company Name Factory Authorized Representative Signature Date

Blue Star Power Systems, Inc. | 2250 Carlson Drive, North Mankato, Minnesota 56003 | Phone + 1 507 345 1776 | bluestarps.com | Revised 11/1/22 Page 4 of 4