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E-STOP Relays, Safety Gate Monitors: Pnoz X9

The PNOZ X9 is a safety relay designed for monitoring E-STOP pushbuttons, safety gates, and light beam devices, compliant with PL e of EN ISO 13849-1. It features 7 safety contacts, 2 auxiliary contacts, and dual-channel operation with self-monitoring capabilities to ensure safety functions remain effective even in case of component failure. The relay meets various safety standards and is suitable for applications requiring reliable emergency stop and safety gate monitoring.

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Andey Ribalko
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0% found this document useful (0 votes)
23 views8 pages

E-STOP Relays, Safety Gate Monitors: Pnoz X9

The PNOZ X9 is a safety relay designed for monitoring E-STOP pushbuttons, safety gates, and light beam devices, compliant with PL e of EN ISO 13849-1. It features 7 safety contacts, 2 auxiliary contacts, and dual-channel operation with self-monitoring capabilities to ensure safety functions remain effective even in case of component failure. The relay meets various safety standards and is suitable for applications requiring reliable emergency stop and safety gate monitoring.

Uploaded by

Andey Ribalko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Unit features ` Light beam devices

` Positive-guided relay outputs: Safety features


Gertemerkmale

– 7 safety contacts (N/O), instanta-


neous The relay meets the following safety
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 2 auxiliary contacts (N/C), in- requirements:


stantaneous ` The circuit is redundant with built-in
` 2 semiconductor outputs self-monitoring.
` Connection options for: ` The safety function remains effec-
– E-STOP pushbutton tive in the case of a component fail-
– Safety gate limit switch ure.
Gertebild
– Reset button ` The correct opening and closing of
Safety relay for monitoring E-STOP
][Bildunterschrift_NOT_Sch.tuer_Licht – Light barriers the safety function relays is tested
pushbuttons, safety gates and light ` LED indicator for: automatically in each on-off cycle.
– Switch status channel 1/2 ` The tranformer is short circuit-
Sicherheitseigenschaften Zusatz - AC/DC-Gerte_PNOZ

beam devices
– Supply voltage proof. An electronic fuse is used on
Approvals – Reset circuit a DC supply.
– Input circuits
` Semiconductor output signals:
PNOZ X9 – Supply voltage is present
– Switch status channel 1/2
` See order reference for unit types
‹
Unit description

The safety relay meets the require-


Bestimmung/Gertebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ

SÜDDEUTSCHLAND
‹
ments of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
‹ applications with
` E-STOP pushbuttons
` Safety gates
Zulassungen

Block diagram
il
tb
a
h
s
k
c
lo
B
d

B1 B2 S11 S12 S21 S22 S52 S33 S34 S37 13 23 33 43 53 63 73 81 91

= Reset/ Reset/
Input Input Input Start Start K1
=
K2
Power

= Feed-
back K3
~ 0 V 24 V

A1 A2 Y1 Y2 Y30 Y31 Y32 Y35 14 24 34 44 54 64 74 82 92

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Function description ` Dual-channel operation with detec- ` Manual reset: Unit is active once
tion of shorts across contacts: re- the input circuit is closed and then
` Single-channel operation: no re- dundant input circuit, detects the reset circuit is closed.
][Funktionen_einkanalig

dundancy in the input circuit, earth – earth faults in the reset and input ` Monitored reset: Unit is active once
][Funktionen_berStart_allg

faults in the reset and input circuit circuit, – the input circuit is closed and
are detected. – short circuits in the input circuit then the reset circuit is closed
` Dual-channel operation without de- and, with a monitored reset, in and opened again.
][Funktionen_zweikanalig_ohne_quer

tection of shorts across contacts: the reset circuit too, – the reset circuit is closed and
redundant input circuit, detects – shorts between contacts in the then opened again once the in-
– earth faults in the reset and input input circuit. put circuit is closed.
circuit, ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart ][Funktionen_Kontaktvervielfachung

– short circuits in the input circuit the input circuit has been closed. instantaneous safety contacts by
and, with a monitored reset, in connecting contact expansion
][Funktionen_manuStart

the reset circuit too. modules or external contactors.


][Funktionen_zweikanalig_mit_quer_ber

Timing diagram
H
C
N
U
R
s
x
1
b
n
o
u
_
rm
g
a
itd
e
][Z

1 2 3
a b a b

POWER

Reset/Start

Input

Output safe

Output aux.

Out semi RUN

Out semi CH
t1 t2 t1 t2 t1 t2 t1 t2 t1 t2 t1 t2
t3

Key
` Power: Supply voltage ` Out semi RUN: Semiconductor out- ` b: Reset circuit closes before input
` Reset/Start: Reset circuit S33-S34 put supply voltage Y35 circuit
` Input: Input circuits S11-S12, S21- ` Out semi CH: Semiconductor out- ` t1: Switch-on delay
S22, S52 put switch status Y32 ` t2: Delay-on de-energisation
` Output safe: Safety contacts 13-14, ` c: Automatic reset ` t3: Recovery time
23-24, 33-34, 43-44, 53-54, 63-64, ` d: Manual reset
73-74 ` e: Monitored reset
` Output aux: Auxiliary contacts 81- ` a: Input circuit closes before reset
82, 91-92 circuit

Wiring

Please note: ` Calculation of the max. cabling runs ` Sufficient fuse protection must be
][Verdrahtung_Si_Hi_unverz

` Information given in the “Technical lmax in the input circuit: provided on all output contacts with
details” must be followed. Rlmax capacitive and inductive loads.
` Outputs 13-14, 23-24, 33-34, 43- Imax =
44, 53-54, 63-64, 73-74 are safety Rl / km
contacts, outputs 81-82, 91-92 are Rlmax = max. overall cable resist-
auxiliary contacts (e.g. for display). ance (see technical details)
` To prevent contact welding, a fuse Rl /km = cable resistance/km
should be connected before the
` Use copper wire that can withstand
output contacts (see technical de-
60/75 °C.
tails).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Preparing for operation


Betriebsbereitschaft herstellen

` Supply voltage

Supply voltage AC DC

A1 L1 B1 L+
A2 N

B2 PE B2 L-

` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- S11 S11
tacts S21 S12 S21
S22 S52 S22 S12
S52

E-STOP S1
with detection of shorts across contacts S11
S11 S21
S52 S22
S12

Safety gate
without detection of shorts across con-
tacts
S1
S11 S11
S1
S21 S12 S21 S2
S22 S52 S22 S12
S52

Safety gate
with detection of shorts across contacts

S11
S1
S11 S12 S2
S52 S21
S22

Light barrier with detection of shorts 24 V DC


across contacts via ESPE
S21
S22 S12
S52
GND

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

` Reset circuit

Reset circuit E-STOP/safety gate wiring (single and E-STOP/safety gate wiring (dual-channel,
dual-channel, without shorts across con- with shorts across contacts)
tacts)
Automatic reset
S33 S12

S34 S34

Manual reset S3 S3
S33 S12

S34 S34

Monitored reset S3 S3
S33 S12
S34 S34
Y1 Y1
S37 S37

` Feedback loop

Feedback loop
Contacts from external contactors
Y1
K5 K6
Y2
13 (23, 33) L1
K5 N
14 (24, 34)
K6

` Semiconductor output

Y31 24 V DC
Y32 SPS Input

Y30 0V

` Key

S1/S2 E-STOP/safety gate switch


S3 Reset button

Switch operated

Gate open

Gate closed

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Terminal configuration
u
g
b
n
m
le
K

S11 S12 S12 S21 S22 S33 S34 Y1 Y2 S52 S11

A1 B1 13 23 33 43 53 63 73 81 91
POWER
13 23 33 43 53 63 73 81 91
CH. 1 IN PNOZ X9
CH. 2 IN
START
CH. 1
14 24 34 44 54 64 74 82 92
CH. 2

14 24 34 44 54 64 74 82 92 /B2 A2

Y30 Y31 Y32 Y35 Y1 S37

Installation Dimensions

` The safety relay should be installed


Montage_PNOZ_X g
n
u
s
e
m
b
A

in a control cabinet with a protec-


tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
121 (4.76")

on a vertical DIN rail (35 mm) by us-


ing a fixing element (e.g. retaining
bracket or an end angle).

75 (2.95") 90 (3.54")
87 (3.42")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Notice Service life graph

This data sheet is only intended for use


][WICHTIG_PDB_alt v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


DC1: 24 V
unit.
Nennbetriebstrom (A) DC13: 24 V

Courant coupé (A) 1


AC1: 400 V

AC15: 230 V

0.1
GB

NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Número de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manœuvres x 103 NL Aantal schakelingen x 103
][Technische Daten PNOZ

Technical details

Electrical data
Supply voltage
Supply voltage UB AC 24 V, 42 V, 100 - 120 V, 200 - 230 V
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 11.0 VA
Power consumption at UB DC 5.5 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 50.0 mA
Reset circuit DC: 24.0 V 100.0 mA
Feedback loop DC: 24.0 V 100.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 7
Auxiliary contacts (N/C): 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Safety contacts: AC1 at 400 V Imin: 0.01 A , Imax: 5.00 A
Pmax: 2000 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 7.0 A
Contact material AgSnO2 + 0.2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Electrical data
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Semiconductor outputs (short circuit proof) 24.0 V DC, 20 mA
External supply voltage 24.0 V DC
Voltage tolerance -20 %/+20 %
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 45 Ohm
single-channel at UB AC 45 Ohm
dual-channel without detect. of shorts across contacts at UB DC 90 Ohm
dual-channel without detect. of shorts across contacts at UB AC 90 Ohm
dual-channel with detect. of shorts across contacts at UB DC 15 Ohm
dual-channel with detect. of shorts across contacts at UB AC 15 Ohm
Min. input resistance in the starting torque 89 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
tM in years 20
Times
Switch-on delay
with automatic reset typ. 200 ms
with automatic reset max. 250 ms
with automatic reset after power on typ. 220 ms
with automatic reset after power on max. 300 ms
with manual reset typ. 200 ms
with manual reset max. 250 ms
on monitored reset with rising edge typ. 150 ms
on monitored reset with rising edge max. 220 ms
Delay-on de-energisation
with E-STOP typ. 20 ms
with E-STOP max. 30 ms
with power failure typ. 170 ms
with power failure max. 250 ms
Recovery time at max. switching frequency 1/s
after E-STOP 50 ms
after power failure 300 ms
Min. start pulse duration with a monitored reset
with rising edge 50 ms
Simultaneity, channel 1 and 2 150 ms
Supply interruption before de-energisation 35 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
E-STOP relays, safety gate monitors

Up to PL e of EN ISO 13849-1
PNOZ X9

Environmental data
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20
Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.20 - 4.00 mm² , 24 - 10 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 2.50 mm² , 24 - 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 - 2.50 mm² , 24 - 14 AWG
Torque setting with screw terminals 0.60 Nm
Dimensions
Height 87.0 mm
Width 90.0 mm
Depth 121.0 mm
Weight 750 g
Technische Daten_Satz No.

No. stands for order number.


Technische Daten_Satz Normen

The standards current on 06/04 apply.


][Dauerstrom_ACDC

Conventional thermal current

Number of contacts Ith (A) at UB DC Ith (A) at UB AC


1 8.00 A 8.00 A
2 8.00 A 5.60 A
3 8.00 A 4.60 A
4 7.00 A 4.00 A
5 6.00 A 3.50 A
6 5.50 A 3.20 A
7 5.00 A 3.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.


PNOZ X9 24 VAC/DC Screw terminals 774 609
PNOZ X9 42 VAC 24 VDC Screw terminals 774 601
PNOZ X9 110 - 120 VAC 24 VDC Screw terminals 774 605
PNOZ X9 220 - 230 VAC 24 VDC Screw terminals 774 606

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-037-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8

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