Valves Technical

Ball Valve Accessories & Troubleshooting Guide

Ball Valve Accessories &

Troubleshooting Guide

ENGINEERING GUIDE

Contact Spears® for any Information not found.

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 1 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories

True Union 2000 Retrofit Kits

Easily converts any system over to all True Union 2000 style
valves for consistent valve type and uniform maintenance.
Special extended socket style End Connectors (2) allow retrofit
replacement of older Spears® and other brand valves in existing
piping systems with a new True Union 2000 valve. Simply cut
out old valve according to specified dimension and install retrofit
end connectors. End connectors are provided with either EPDM
or FKM O-rings.

True Union Retrofit Kits - Other Brand Valves

(Socket Style Only)
Kit EPDM FKM
Size PVC CPVC PVC CPVC
1/2 RFK2-005 RFK2-005C RFK3-005 RFK3-005C
3/4 RFK2-007 RFK2-007C RFK3-007 RFK3-007C
1 RFK2-010 RFK2-010C RFK3-010 RFK3-010C
1-1/4 RFK2-012 RFK2-012C RFK3-012 RFK3-012C
1-1/2 RFK2-015 RFK2-015C RFK3-015 RFK3-015C
2 RFK2-020 RFK2-020C RFK3-020 RFK3-020C
2-1/2 RFK2-025 RFK2-025C RFK3-025 RFK3-025C
3 RFK2-030 RFK2-030C RFK3-030 RFK3-030C
4 RFK2-040 RFK2-040C RFK3-040 RFK3-040C

Cut-Out Dimensions
Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4
L 4-29/32 5-7/16 6-3/32 7-1/4 7-1/2 8-17/32 10-3/4 11-7/16 14-15/16

True Union Retrofit Kits - Older

(Regular Style) Spears® Valves
(Socket Style Only)
Kit EPDM FKM
Size PVC CPVC PVC CPVC
1/2 RFKS2-005 RFKS2-005C RFKS3-005 RFKS3-005C
3/4 RFKS2-007 RFKS2-007C RFKS3-007 RFKS3-007C
1 RFKS2-010 RFKS2-010C RFKS3-010 RFKS3-010C
1-1/4 RFKS2-012 RFKS2-012C RFKS3-012 RFKS3-012C
1-1/2 RFKS2-015 RFKS2-015C RFKS3-015 RFKS3-015C
2 RFKS2-020 RFKS2-020C RFKS3-020 RFKS3-020C
2-1/2 RFKS2-025 RFKS2-025C RFKS3-025 RFKS3-025C
3 RFKS2-030 RFKS2-030C RFKS3-030 RFKS3-030C
4 RFKS2-040 RFKS2-040C RFKS3-040 RFKS3-040C

Cut-Out Dimensions
Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4
L 5-5/16 6-1/4 6-11/16 7-1/8 8-3/16 8-15/16 12 12-1/16 13-3/16

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 2
 Valves Technical
Ball Valve Accessories

True Union 2000 Retrofit Ball Valve Complete

Replacement Valve for Older Spears® 2300
Series Regular True Union Ball Valves.
Retrofit valve consists of either Spears® Standard or
Industrial True Union 2000 Ball Valve supplied with factory
installed extended socket end connectors. Simply cut out old
valve to specified dimensions (see preceding cut-out
dimensions) and install Retrofit Valve end connectors.

Dimensions
Size A ± 1/16 B ± 1/16 C ± 1/16 D ± 1/16 E ± 1/16 F ± 1/16 G ± 1/16
1/2 1-7/8 5-5/16 7-1/16 2-9/16 2-13/16 2-1/2 1-5/8
3/4 2-1/4 6-1/4 8-1/4 2-7/8 3-5/16 3 2
1 2-1/2 6-11/16 8-15/16 3-1/8 3-7/16 3-7/16 2-5/16
1-1/4 3-1/16 7-1/8 9-3/4 3-5/8 3-13/16 3-9/16 2-13/16
1-1/2 3-1/2 8-3/16 10-15/16 4 4-3/16 3-7/8 3-1/16
2 4-1/4 8-15/16 11-15/16 4-1/2 5-1/8 5 3-3/4
2-1/2 6-3/16 12 15-1/2 5-1/8 6-1/4 7-5/16 5-7/8
3 6-3/16 12-1/16 15-7/8 5-7/8 7-5/8 7-5/16 5-7/8
4 7-5/8 13-3/16 19 6-3/4 9-3/16 8-3/8 6-3/4

True Union 2000 Retrofit Ball Valve - Replaces Older (Regular Style) Spears® Valves
TU 2000 Industrial Retrofit Ball Valves TU 2000 Standard Retrofit Ball Valves
Size EPDM FKM EPDM FKM
PVC CPVC PVC CPVC PVC CPVC PVC CPVC
1/2 1822RS-005 1822RS-005C 1832RS-005 1832RS-005C 3622RS-005 3622RS-005C 3632RS-005 3632RS-005C
3/4 1822RS-007 1822RS-007C 1832RS-007 1832RS-007C 3622RS-007 3622RS-007C 3632RS-007 3632RS-007C
1 1822RS-010 1822RS-010C 1832RS-010 1832RS-010C 3622RS-010 3622RS-010C 3632RS-010 3632RS-010C
1-1/4 1822RS-012 1822RS-012C 1832RS-012 1832RS-012C 3622RS-012 3622RS-012C 3632RS-012 3632RS-012C
1-1/2 1822RS-015 1822RS-015C 1832RS-015 1832RS-015C 3622RS-015 3622RS-015C 3632RS-015 3632RS-015C
2 1822RS-020 1822RS-020C 1832RS-020 1832RS-020C 3622RS-020 3622RS-020C 3632RS-020 3632RS-020C
2-1/2 1822RS-025 1822RS-025C 1832RS-025 1832RS-025C 3622RS-025 3622RS-025C 3632RS-025 3632RS-025C
3 1822RS-030 1822RS-030C 1832RS-030 1832RS-030C 3622RS-030 3622RS-030C 3632RS-030 3632RS-030C
4 1822RS-040 1822RS-040C 1832RS-040 1832RS-040C 3622RS-040 3622RS-040C 3632RS-040 3632RS-040C

True Union 2000 Check True Union 2000 Ball

Valve Seal Carrier Tool Valve Seal Carrier Tool
Size Part Number Size Part Number
1/2 TSK-00503 1/2 TSK1-00503
3/4 TSK-00703 3/4 TSK1-00703
1 TSK-01003 1 TSK1-01003
1-1/4 TSK-01203 1-1/4 TSK1-01203
1-1/2 TSK-01503 1-1/2 TSK1-01503
2 TSK-02003 2 TSK1-02003
3 TSK-03003 3 TSK-03003
4 TSK-04003 4 TSK-04003
6 TSK-06003 6 TSK-06003

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 3 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories

True Union 2000 Retrofit Ball Valve Complete

Universal Replacement Valve for Domestic
and Import PVC or CPVC Valve.
Retrofit consists of either Spears® Standard or Industrial
True Union 2000 Ball Valve supplied with factory installed
extended socket end connectors. Simply cut out old valve to
specified dimensions (see cut-out dimensions) and install
Retrofit Valve end connectors.

Dimensions
Size A ± 1/16 B ± 1/16 C ± 1/16 D ± 1/16 E ± 1/16 F ± 1/16 G ± 1/16
1/2 1-7/8 4-15/16 6-11/16 2-9/16 2-13/16 2-1/2 1-5/8
3/4 2-1/4 5-7/16 7-1/2 2-7/8 3-3/8 3 2
1 2-1/2 6-1/16 8-5/16 3-1/8 3-7/16 3-7/16 2-5/16
1-1/4 3-1/16 7-5/16 9-7/8 3-5/8 3-7/8 3-9/16 2-13/16
1-1/2 3-1/2 7-1/2 10-5/16 4 4-3/16 3-7/8 3-1/16
2 4-1/4 8-1/2 11-1/2 4-1/2 5-1/8 5 3-3/4
2-1/2 6-3/16 10-7/8 14-3/8 5-7/8 7-5/8 7-5/16 5-7/8
3 6-3/16 11-1/2 15-3/16 5-7/8 7-5/8 7-5/16 5-7/8
4 7-5/8 14-3/8 18-15/16 6-3/4 9 8-3/8 6-3/4

True Union 2000 Retrofit Ball Valve - Replaces Other Brand Valves
TU 2000 Industrial Retrofit Ball Valves TU 2000 Standard Retrofit Ball Valves
Size EPDM FKM EPDM FKM
PVC CPVC PVC CPVC PVC CPVC PVC CPVC
1/2 1822R-005 1822R-005C 1832R-005 1832R-005C 3622R-005 3622R-005C 3632R-005 3632R-005C
3/4 1822R-007 1822R-007C 1832R-007 1832R-007C 3622R-007 3622R-007C 3632R-007 3632R-007C
1 1822R-010 1822R-010C 1832R-010 1832R-010C 3622R-010 3622R-010C 3632R-010 3632R-010C
1-1/4 1822R-012 1822R-012C 1832R-012 1832R-012C 3622R-012 3622R-012C 3632R-012 3632R-012C
1-1/2 1822R-015 1822R-015C 1832R-015 1832R-015C 3622R-015 3622R-015C 3632R-015 3632R-015C
2 1822R-020 1822R-020C 1832R-020 1832R-020C 3622R-020 3622R-020C 3632R-020 3632R-020C
2-1/2 1822R-025 1822R-025C 1832R-025 1832R-025C 3622R-025 3622R-025C 3632R-025 3632R-025C
3 1822R-030 1822R-030C 1832R-030 1832R-030C 3622R-030 3622R-030C 3632R-030 3632R-030C
4 1822R-040 1822R-040C 1832R-040 1832R-040C 3622R-040 3622R-040C 3632R-040 3632R-040C

Split-Nut Repair Kits for All True Union 2000 Valves, Union 2000 Pipe Unions and True Union
Diaphragm Valves
• Allows replacement of broken Union Nuts
• No Reduction in Valve Operating Pressure
• Kit includes 2-piece Split Nut and SS 316 Gear Clamp
• Simply cut or remove broken nut, align Split-Nut halves around end connector
and secure with Gear Clamp. Thread nut onto valve to complete repair.
Note: Split-Nut Repair Kit does NOT fit Regular Style True Union Valves

Valve PVC Kit CPVC Kit

Size
1/2 SNK-005 SNK-005C
3/4 SNK-007 SNK-007C
1 SNK-010 SNK-010C
1-1/4 SNK-012 SNK-012C
1-1/2 SNK-015 SNK-015C
2 SNK-020 SNK-020C
2-1/2 SNK-025 SNK-025C
3 SNK-030 SNK-030C
4 SNK-040 SNK-040C

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 4
 Valves Technical
Ball Valve Accessories
Supplemental End Connector Sets for All True Union
2000 Valves, Union 2000 Pipe Unions and True Union
Diaphragm Valves
• Allows easy conversion of valve end connections due to system change,
modification, or inadvertent misorder of product.
• Each set includes 2 each of either Socket, SR Threaded or Spigot End
connectors with either EPDM or FKM O-rings installed.

Valve PVC Part Number CPVC Part Number

Size EPDM O-ring FKM O-ring EPDM O-ring FKM O-ring
1/2 ECS2-005 ECS3-005 ECS2-005C ECS3-005C
3/4 ECS2-007 ECS3-007 ECS2-007C ECS3-007C
Socket 1 ECS2-010 ECS3-010 ECS2-010C ECS3-010C
1-1/4 ECS2-012 ECS3-012 ECS2-012C ECS3-012C
End 1-1/2 ECS2-015 ECS3-015 ECS2-015C ECS3-015C
Connector 2 ECS2-020 ECS3-020 ECS2-020C ECS3-020C
Set (2) 2-1/2 ECS2-025 ECS3-025 ECS2-025C ECS3-025C
3 ECS2-030 ECS3-030 ECS2-030C ECS3-030C
4 ECS2-040 ECS3-040 ECS2-040C ECS3-040C
6 ECS2-060 ECS3-060 ECS2-060C ECS3-060C
Valve PVC Part Number CPVC Part Number
Size EPDM O-ring FKM O-ring EPDM O-ring FKM O-ring
1/2 ECSRT2-005 ECSRT3-005 ECSRT2-005C ECSRT3-005C
3/4 ECSRT2-007 ECSRT3-007 ECSRT2-007C ECSRT3-007C
SR Threaded 1 ECSRT2-010 ECSRT3-010 ECSRT2-010C ECSRT3-010C
End 1-1/4 ECSRT2-012 ECSRT3-012 ECSRT2-012C ECSRT3-012C
Connector 1-1/2 ECSRT2-015 ECSRT3-015 ECSRT2-015C ECSRT3-015C
2 ECSRT2-020 ECSRT3-020 ECSRT2-020C ECSRT3-020C
Set (2) 2-1/2 ECSRT2-025 ECSRT3-025 ECSRT2-025C ECSRT3-025C
3 ECSRT2-030 ECSRT3-030 ECSRT2-030C ECSRT3-030C
4 ECSRT2-040 ECSRT3-040 ECSRT2-040C ECSRT3-040C
6 ECSRT2-060 ECSRT3-060 ECSRT2-060C ECSRT3-060C
Valve PVC Part Number CPVC Part Number
Size EPDM O-ring FKM O-ring EPDM O-ring FKM O-ring
1/2 ECSP2-005 ECSP3-005 ECSP2-005C ECSP3-005C
3/4 ECSP2-007 ECSP3-007 ECSP2-007C ECSP3-007C
Spigot 1 ECSP2-010 ECSP3-010 ECSP2-010C ECSP3-010C
End 1-1/4 ECSP2-012 ECSP3-012 ECSP2-012C ECSP3-012C
Connector 1-1/2 ECSP2-015 ECSP3-015 ECSP2-015C ECSP3-015C
2 ECSP2-020 ECSP3-020 ECSP2-020C ECSP3-020C
Set (2) 2-1/2 ECSP2-025 ECSP3-025 ECSP2-025C ECSP3-025C
3 ECSP2-030 ECSP3-030 ECSP2-030C ECSP3-030C
4 ECSP2-040 ECSP3-040 ECSP2-040C ECSP3-040C
6 ECSP2-060 ECSP3-060 ECSP2-060C ECSP3-060C

Handle Lockout Ring for True Union 2000 Industrial Ball Valves
• Use with Built-in Handle Lockout Valve Size Part Number
Device 1/2 TU2LR-005
• Allows selective lockout position of 3/4 TU2LR-007
Lock-Open Only or Lock-Closed 1 TU2LR-010
Only 1-1/4 TU2LR-012
1-1/2 TU2LR-015
• Simply remove valve handle and
2 TU2LR-020
install ring below handle lockout
2-1/2 & 3 TU2LR-030
mechanism
4 TU2LR-040

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 5 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories
Stem Extension Kits
• Kits for True Union 2000 Valves and for Regular True Union,
Single Entry or Compact Ball Valves
• Simple 2-Piece Kit for use with existing Valve Handle and
Schedule 80 pipe, or can be ordered factory assembled to
desired length as 1-piece unit.
• Kit includes 1 - Stem Adapter and 1 - Handle Adapter
• Corrosion resistant PVC construction

2-Piece Stem Extension Kit W/Non-Locking Handles

Part Numbers1
Valve For True Union 2000,
Size Compact 2000 & Single For Regular True Union &
Compact Ball Valves
Entry Ball Valves2
1/2 BVSE2-005-000 BVSE-005-000
3/4 BVSE2-007-000 BVSE-007-000
1 BVSE2-010-000 BVSE-010-000
1-1/4 BVSE2-012-000 BVSE-012-000
1-1/2 BVSE2-015-000 BVSE-015-000
2 BVSE2-020-000 BVSE-020-000
2-1/2 & 3 BVSE2-030-000 BVSE-030-000
4 BVSE2-040-000 BVSE-040-000
6 BVSE2-060-000 N/A
1. For factory assembled units, replace last 3 zeros with length code. See SPS-1 for length
codes.
2. Not for use on True Union 2000 Industrial 3-Way Ball Valves.

Required for Assembly:

• Two-Piece Stem Extension Kit
• Desired Length of PVC Schedule 80 Pipe*
• Saw & Miter Box or Wheel-Type Cutter
• PVC Solvent Cement & Primer
• Black Marker
• Ruler
* NOT INCLUDED

Use the Schedule 80 pipe size listed for the appropriate valve size
Valve Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6
Required Sch 80
Pipe Size 3/4 1 1-1/2
To calculate the length of Schedule 80 pipe needed,
subtract the appropriate figure shown below from the desired handle height
For True Union 2000 Industrial Ball Valves1
Valve Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 6
Subtract (in.) 3-7/8 4 4-5/16 5 5-5/8 6-1/4 8-1/16 8-1/16 9-5/8 10-11/16
Minimum Height (in.) 4-9/16 5-3/16 5-1/2 6-3/4 7-3/8 8 9-13/16 9-13/16 11-5/8 12-3/4
For True Union 2000 Standard, Compact 2000 & Single Entry Ball Valves
Valve Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 N/A
Subtract (in.) 2-1/2 3-1/16 3-9/16 4-1/4 4-5/8 5-11/16 7-11/16 7-11/16 9 N/A
Minimum Height (in.) 3-5/8 4-1/4 4-3/4 6 6-3/8 7-7/16 9-1/2 9-1/2 11 N/A
For Regular True Union & Compact Ball Valves
Valve Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 N/A
Subtract (in.) 3-5/16 4 4-5/16 5-1/8 5-5/8 6-1/16 7-1/8 7-1/8 8-3/8 N/A
Minimum Height (in.) 4-1/2 5-1/4 5-1/2 7 7-1/2 8 9 9 10-1/2 N/A
1: Stem Extension does not permit use of Handle Lockout on True Union 2000 Industrial Ball Valves.

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 6
 Valves Technical
Ball Valve Accessories
Round Safety Handles
• Handles for True Union 2000 Valves and for Regular True
Union, Single Entry or Compact Ball Valves
• Helps prevent accidental operation of valve
• Special design provides positive hand grip
• Impact and corrosion resistant Polypropylene construction
Note: Round Handle does not allow use of Handle Lockout on True Union 2000
Industrial Ball Valve. Not for use on True Union 2000 Industrial 3-Way Ball Valve.

Part Numbers
Valve For TU 2000, Compact 2000, & Single Handle Handle
Size Entry, & Utility Ball Valves For Regular True Union & Compact Ball Valves Height Diameter
3-Slot Stem 1-Slot Stem 3-Slot Stem 1-Slot Stem Flat/2-D Stem
1/2 RSH2-005 RSH5-005 RSH-005 RSH6-005 RSH4-005 1-13/32 2-1/2
3/4 RSH2-007 RSH5-007 RSH-007 RSH6-007 RSH4-007 1-9/16 2-7/8
1 RSH2-010 RSH5-010 RSH-010 RSH6-010 RSH4-010 1-9/16 3-1/4
1-1/4 RSH2-012 RSH5-012 RSH-012 RSH6-012 RSH4-012 1-13/16 3-9/16
1-1/2 RSH2-015 RSH5-015 RSH-015 RSH6-015 RSH4-015 1-15/16 4-3/16
2 RSH2-020 RSH5-020 RSH-020 RSH6-020 RSH4-020 2-1/4 5-1/16
2-1/2 & 3 RSH2-030 RSH5-030 NA NA RSH-030 2-3/4 6-11/16
4 RSH2-040 RSH5-040 NA NA RSH-040 3 8-1/8

2" Square / T-Style Operator Nuts

• Operator Nuts for True Union 2000 Valves and for Regular True Union, Single Entry or
Compact Ball Valves
• Designed for use with standard 2" square drive or conventional "T" drive operators
Note: Not for use on True Union 2000 Industrial 3-Way Ball Valves

Part Numbers
Valve All True Union (Reg./2000) For True Union 2000
Size For Regular True Union
Compact, Compact 2000 Industrial, Standard &
& Compact Ball Valves
& Single Entry Ball Valves Single Entry Ball Valves
1/2 VTN2-005
3/4 VTN2-007
1 VTN2-010
N/A N/A
1-1/4 VTN2-012
1-1/2 VTN2-015
2 VTN2-020
2-1/2 & 3 VTN2-030 VTN-030
N/A
4 VTN2-040 VTN-040

Adjustable Stop Ring for True Union Industrial 3-Way Full Port Ball Valves

• The Adjustable Stop Ring (sold separately) Valve Size Part Number
1/2 ASR-005
• Must be used with any "MIXING" Port 3/4 ASR-007
Option to provide proper mid-way handle 1 ASR-010
stop function
1-1/4 ASR-012
• Required for handle positioning when using 1-1/2 ASR-015
MIXING Ball Port Options 2 ASR-020
• For 3-Way Full Port Ball Valves Only

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 7 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories

Multi-Mount Valve Mounting Brackets

• Separate Brackets for True Union 2000 Industrial & Standard Ball
Valves and for Regular True Union Ball Valves.
• Provides solid, versatile valve mounting to machinery supports,
panels, etc.
• Simple 2-piece clamp-on unit allows quick removal of valve for
maintenance or servicing without altering position.
• Includes mounting hardware.
• Impact and corrosion resistant Polypropylene construction.
• Easily adapts to actuator mount using optional Multi-Mount
Actuator Mounting Platform.
Note: 1) Bracket does not fit True Union 2000 Industrial 3-Way Ball Valves.
2) True Union 2000 Valve brackets come with Stainless Steel hardware,
Regular True Union brackets come with zinc-plated steel hardware.
3) Will not fit with Low Profile Actuation Mounting Kit.

Multi-Mount Valve Mounting Brackets

True Union 2000 Industrial Ball Valve Regular True Union Ball Valve
Valve Part Dimensions Valve Part Dimensions
Size Number A B C D E F Size Number A B C D E F
1/2 TUMB2-005 2.38 1.19 1.04 1.72 2.46 3.54 1/2 TUMB-005 2.92 1.46 0.68 1.55 2.25 4.44
3/4 TUMB2-007 2.82 1.41 1.10 1.81 2.75 3.54 3/4 TUMB-007 3.54 1.77 0.94 1.87 2.55 4.87
1 TUMB2-010 2.98 1.49 1.04 2.00 2.90 3.54 1 TUMB-010 3.56 1.78 1.05 2.00 2.87 5.12
1-1/4 TUMB2-012 3.60 1.80 1.25 2.00 3.50 4.13 1-1/4 TUMB-012 3.98 1.99 1.19 2.09 3.25 5.31
1-1/2 TUMB2-015 4.00 2.00 1.38 2.15 3.90 4.53 1-1/2 TUMB-015 4.54 2.27 1.47 2.47 3.84 5.90
2 TUMB2-020 5.00 2.50 1.50 2.50 4.50 5.10 2 TUMB-020 5.56 2.78 1.81 2.75 4.75 7.00
2-1/2 & 3 TUMB2-030 6.30 3.15 2.00 3.25 6.25 7.00 2-1/2 & 3 TUMB-030 7.54 3.77 2.47 3.75 6.87 9.47
4 TUMB2-040 8.25 4.12 2.00 4.10 7.72 8.50 4 TUMB-040 9.16 4.58 2.72 4.19 8.28 11.41

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 8
 Valves Technical
Ball Valve Accessories

Multi-Mount Actuator Mounting Platforms

• Separate Platforms for True Union 2000 Valves and for
Regular True Union Ball Valves.
• Add-on actuator adapter for use with Multi-Mount Valve
Mounting Bracket (may also be purchased with bracket
as complete kit).
• Universal actuator mounting accepts ISO, MSS or
Part Numbers comparable square bolt-pattern actuators.
Valve
Size For True Union 2000 For Regular True Union
Ball Valves Ball Valves • Impact and corrosion resistant Polypropylene
1/2 MMP1-005 MMP-005 construction.
3/4 MMP1-007 MMP-007 • Includes hardware for mounting Platform to Bracket
1 MMP1-010 MMP-010 Note:
1-1/4 MMP1-012 MMP-012 1) True Union 2000 Valve platforms come with Stainless Steel hardware,
1-1/2 MMP1-015 MMP-015 Regular True Union platform come with zinc-plated steel hardware.
2 MMP1-020 MMP-020 2) See Complete Multi-Mount Actuation Mounting Kit for applicable dimensions.
2-1/2 & 3 MMP1-030 MMP-030
4 MMP1-040 MMP-040

Complete Multi-Mount Actuation Mounting Kits

• Separate Platforms for True Union 2000 Industrial Ball Valves & for True Union 2000
Standard Ball Valves and for Regular True Union Ball Valves.
• Combines Multi-Mount Valve Mounting Bracket and Multi-Mount Actuator Mounting
Platform into one complete kit.
• Provides solid, fully supported valve and actuator mounting.
• Impact and corrosion resistant Polypropylene construction.
• Bracket and platform hardware included
Note: 1) True Union 2000 Valve kits come with Stainless Steel hardware,Regular True Union kits come with zinc-plated steel hardware.
2) Does not fit True Union 2000 Industrial 3-way Ball Valves.
3) Actuator coupling not included (see Valve Stem Output Detail for design of user supplied drive coupling).

Dimensions
True Union Regular True
Valve Bolt Bolt
2000 Ball Union Ball TU 2000 Reg. TU TU 2000 Reg. TU TU 2000 Reg. TU
Size Circle Circle
Valves Valves A B B C C D E E
Max Min.
1/2 TUAK1-005 TUAK-005 3.00 3.00 3.24 4.19 4.67 .87 3.54 4.44 2.50 1.41
3/4 TUAK1-007 TUAK-007 3.00 3.13 3.46 4.54 5.20 .87 3.54 4.87 2.50 1.41
1 TUAK1-010 TUAK-010 3.00 3.31 3.60 4.88 5.38 .87 3.54 5.12 2.50 1.41
1-1/4 TUAK1-012 TUAK-012 3.75 4.64 4.80 6.44 6.76 .90 4.13 5.31 3.00 1.41
1-1/2 TUAK1-015 TUAK-015 3.75 5.02 5.27 7.02 7.52 .90 4.53 5.90 3.00 1.41
2 TUAK1-020 TUAK-020 3.75 5.52 5.77 8.02 8.52 1.12 5.10 7.00 3.12 1.75
2-1/2 & 3 TUAK1-030 TUAK-030 5.25 6.34 6.91 9.49 10.63 1.37 7.00 9.47 5.00 2.20
4 TUAK1-040 TUAK-040 5.25 7.99 8.36 12.11 12.86 1.37 8.50 11.41 5.00 2.20

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 9 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories

Low Profile Actuation Mounting Kits

• Separate kits for True Union 2000 Industrial & Industrial 3-Way Ball
Valves and for True Union 2000 Standard Ball Valves.
• Compact bolt-on mount provides positive actuator support and
alignment.
• Universal actuator mounting plate accepts ISO, MSS or comparable
square bolt-pattern actuators.
• Impact and corrosion resistant Polypropylene construction.
• Includes Stainless Steel hardware for mounting to valve.
Note: 1) Actuator coupling not included (see Valve Stem Output Detail for design of user supplied
drive coupling).
2) Will not assemble with Multi-Mount Valve mounting bracket — See Mini-Mount Actuation
Mounting Kit or Mini-Mount Combo Actuation Mounting Kit.

Dimensions
Dimensions
True Union True Union
Valve Compact Bolt Bolt
2000 Ind 2000 Std TU 2000 66 Series TU 2000 66 Series
Size 66-Series A D Circle Circle
Ball Valves Ball Valves B B C C Max. Min.
1/2 AMB5-005 AMB6-005 3.18 2.45 2.45 3.38 3.16 0.87 3.00 1.62
3/4 AMB5-007 AMB6-007 3.18 2.61 2.61 3.78 3.50 0.87 3.00 1.75
1 AMB5-010 AMB6-010 3.18 2.77 2.77 4.10 3.79 0.87 3.00 1.75
1-1/4 AMB5-012 AMB6-012 3.68 3.40 3.40 4.97 4.68 0.87 3.75 2.00
1-1/2 AMB5-015 AMB6-015 3.68 3.64 3.64 5.42 5.12 0.87 3.75 2.00
2 AMB5-020 AMB6-020 3.68 4.31 4.31 6.45 6.10 1.12 3.75 2.50
2-1/2 & 3 AMB5-030 AMB6-030 N/A 5.25 5.56 N/A 8.64 N/A 1.96 5.62 4.50
4 AMB5-040 AMB6-040 N/A 5.75 6.11 N/A 9.97 N/A 2.68 5.88 4.80
6 AMB5-060 N/A N/A 5.75 7.92 N/A 13.73 N/A 2.88 5.88 4.80

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 10
 Valves Technical
Ball Valve Accessories

Mini-Mount Actuation Mounting Kits

• Separate kits for True Union 2000 Industrial & Industrial 3-Way Ball
Valves and for True Union 2000 Standard Ball Valves.
• Simple bolt-on mount provides positive actuator support
and alignment.
• Universal actuator mounting plate accepts ISO, MSS or comparable
square bolt-pattern actuators.
• Impact and corrosion resistant Polypropylene construction.
• Includes Stainless Steel hardware for mounting to valve.
Note: 1) Actuator coupling not included (see Valve Stem Output Detail for design of user supplied
drive coupling).

Dimensions
TU TU Dimensions
Valve 2000 Ind 2000 Std Compact Compact TU 66 21 TU 66 21 Bolt Bolt
Size Ball Ball 66-Series 21-Series A 2000 Series Series 2000 Series Series D Circle Circle
Valves Valves B B B C C C Max. Min.
1/2 AMB2-005 AMB3-005 AMB4-005 3.18 2.95 2.95 2.90 3.88 3.66 3.75 0.87 3.00 1.62
3/4 AMB2-007 AMB3-007 AMB4-007 3.18 3.36 3.36 3.47 4.53 4.25 4.51 0.87 3.00 1.75
1 AMB2-010 AMB3-010 AMB4-010 3.18 3.60 3.60 3.61 4.93 4.62 4.80 0.87 3.00 1.75
1-1/4 AMB2-012 AMB3-012 AMB4-012 3.68 4.37 4.37 4.30 5.94 5.65 5.71 0.87 3.75 2.00
1-1/2 AMB2-015 AMB3-015 AMB4-015 3.68 4.64 4.64 4.60 6.42 6.12 6.22 0.87 3.75 2.00
2 AMB2-020 AMB3-020 AMB4-020 3.68 5.47 5.47 5.32 7.61 7.26 7.38 1.12 3.75 2.50
2-1/2 & 3 AMB2-030 AMB3-030 N/A AMB3-030 5.25 6.15 N/A 5.87 9.23 N/A 8.87 1.96 5.62 4.50
4 AMB2-040 AMB3-040 N/A AMB3-040 5.75 6.92 N/A 6.91 10.78 N/A 10.59 2.68 5.88 4.80
6 AMB2-060 N/A N/A AMB2-060 5.75 8.31 N/A 8.31 14.12 N/A 13.39 2.88 5.88 4.85

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 11 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories
Mini-Mount Combo Actuation Mounting Kits
• Separate, complete actuation mounting kit specially designed for
True Union 2000 Industrial Ball Valve and for True Union 2000
Standard Ball Valve.
• Combines Multi-Mount Bracket with Mini-Mount Actuation Mounting
Kit for additional mounting support.
• Universal actuator mounting plate accepts ISO, MSS or comparable
square bolt-pattern actuators.
• Impact and corrosion resistant Polypropylene construction.
• Includes Stainless Steel hardware for mounting to valve.
Note: 1) Does not fit True Union 2000 Industrial 3-way Ball Valves
2) Actuator coupling not included (see Valve Stem Output Detail for design of user supplied
drive coupling).

Dimensions
Dimensions
True Union True Union
Valve Bolt Bolt
2000 Industrial 2000 Standard
Size A B C D E F Circle Circle
Ball Valves Ball Valves
Max. Min.
1/2 TUAK2-005 TUAK3-005 3.18 2.95 4.14 .87 1.72 3.54 3.00 1.62
3/4 TUAK2-007 TUAK3-007 3.18 3.36 4.77 .87 1.81 3.54 3.00 1.75
1 TUAK2-010 TUAK3-010 3.18 3.60 5.09 .87 2.00 3.54 3.00 1.75
1-1/4 TUAK2-012 TUAK3-012 3.68 4.37 6.17 .87 2.00 4.13 3.75 2.00
1-1/2 TUAK2-015 TUAK3-015 3.68 4.64 6.64 .87 2.15 4.53 3.75 2.00
2 TUAK2-020 TUAK3-020 3.68 5.47 7.97 1.12 2.50 5.10 3.75 2.50
2-1/2 & 3 TUAK2-030 TUAK3-030 5.75 6.15 9.30 1.96 3.25 7.00 5.62 4.50
4 TUAK2-040 TUAK3-040 5.75 6.92 11.05 2.68 4.10 8.50 5.88 4.80

Standard and Compact Foot Valve Screens

• Easily converts Ball Check Valve to a Foot Valve.

• Standard IPS spigot connection fits slip-socket valve
end connector.
• Enlarged screen provides open area equivalent to valve for
optimum flow characteristics.
• Chemical and corrosion resistant PVC, CPVC or Compact
HDPE threaded construction.
• Compact fits any IPS socket or threaded Ball Check Valve

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 12
 Valves Technical
Ball Valve Accessories

3-Way Full Port Mini-Mount Actuation Mounting Kits

• Simple bolt-on mount provides positive actuator support

and alignment.

• Universal actuator mounting plate accepts ISO, MSS or comparable

square bolt-pattern actuators.

• Impact and corrosion resistant Polypropylene construction.

• Includes Stainless Steel hardware for mounting to valve.

Dimensions
Valve BOLT CIRCLE BOLT CIRCLE
Part Number A B C D E
Size MAX MIN
1/2 AMB7-005 3.18 3.00 4.04 .95 5.70 3.00 1.62
3/4 AMB7-007 3.18 3.46 4.73 .95 6.62 3.00 1.75
1 AMB7-010 3.18 3.67 5.10 .95 7.06 3.00 1.75
1-1/4 AMB7-012 3.68 4.50 6.25 1.20 8.57 3.75 2.00
1-1/2 AMB7-015 3.68 4.79 6.79 1.20 9.28 3.75 2.00
2 AMB7-020 3.68 5.57 7.90 1.12 10.70 3.75 2.50

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 13 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Accessories
Standard Dimensions
Part Number L H M
Size
PVC CPVC ±1/16 ±1/32 ±1/16
1/2 FVS-005 FVS-005C 3-7/16 2-1/2 2-1/4
3/4 FVS-007 FVS-007C 3-1/2 2-7/16 2-5/16
1 FVS-010 FVS-010C 3-5/8 2-9/16 2-5/8
1-1/4 FVS-012 FVS-012C 3-7/8 2-9/16 2-5/8
1-1/2 FVS-015 FVS-015C 5-15/32 4-1/64 4-7/16
2 FVS-020 FVS-020C 5-1/2 4-1/64 4-7/16
2-1/2 FVS-025 FVS-025C 6-7/16 4-3/4 5-5/8
3 FVS-030 FVS-030C 6-5/8 4-3/4 5-11/16
4 FVS-040 FVS-040C 6-29/32 4-3/4 5-3/4
6 FVS-060 FVS-060C 7-3/8 4-11/16 7-3/16

Compact Dimensions
Part Number H L M
Size Threaded Spigot ±1/16 ±1/16
±1/32
PVC HDPE PVC Threaded Spigot Threaded Spigot
1/2 CFVS1-005 CFVS1-005P CFVS7-005 1-9/16 2-7/32 2-5/16 31/32 1-3/32
3/4 CFVS1-007 CFVS1-007P CFVS7-007 1-27/32 2-1/2 2-25/32 1-7/32 1-5/16
1 CFVS1-010 CFVS1-010P CFVS7-010 2-1/16 2-7/8 3-3/32 1-7/16 1-5/8
1-1/4 CFVS1-012 CFVS1-012P CFVS7-012 2-7/32 3-1/4 3-15/32 1-27/32 2
1-1/2 CFVS1-015 CFVS1-015P CFVS7-015 2-19/32 3-5/8 3-29/32 2-1/8 2-1/4
2 CFVS1-020 CFVS1-020P CFVS7-020 2-15/16 4 4-5/16 2-5/8 2-3/4

Valve Stem Output Detail

For All True Union 2000, Compact 2000, & Single Entry
Ball Valves
E (max.)
Flat
Size A (max.) B (max.) C (max.) D (max.) 3-PIN Fig
(max.)
SLOT
1/2 1.40 .23 .52 .26 .21
3/4 1.76 .30 .56 .28 .21
1 2.07 .38 .62 .31 .23
3
1-1/4 2.58 .52 .56 .28 .19
N/A
1-1/2 2.83 .58 .75 .37 .27
2 3.48 .61 .95 .47 .31
2-1/2 & 3 5.24 1.16 1.28 .63 .44
3
4 5.78 .88 1.86 .93 .63
6 7.53 1.33 2.12 N/A N/A 1.90 1

For Regular True Union & Compact* Ball Valves

Size A (max.) B (max.) C (max.) D (max.) E (max.) Flat (max.) Fig.
1/2 1.45 .28 .52 .26 .21
3/4 1.85 .28 .56 .28 .21
1 2.15 .44 .62 .31 .23
N/A 3
1-1/4 2.66 .66 .56 .28 .19
1-1/2 2.84 .63 .75 .37 .27
2 3.57 .85 .95 .47 .31
2-1/2 & 3 5.24 1.09 1.48 .63 .44 N/A
4 5.78 1.85 2.12 .93 .63 N/A 3
6 7.53 1.28 2.12 N/A N/A 1.92
*The 2-1/2", 3" & 4" regular Compact Ball Valves have the same stem output detail as specified in the
True Union 2000, Compact 2000, & Single Entry Ball Valves in preceding table.

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 14
 Valves Technical
Ball Valve Troubleshooting Guide

Spears® True Union, Single Entry and Compact Ball Valves are designed and produced for trouble-free operation and use. However,
certain aspects of installation and application can result in valve malfunctions.
This guide identifies some of the more common problems encountered and their necessary corrective actions. Such problems have
been categorized as External Leaks, Internal Leaks, Frozen Movements and Structural Breakage.

External Leaks
Location Possible Cause Corrective Action
At Thread/Socket Improper solvent cementing. Replace end connector(s) according to installation
Connections instructions.
Improper threads. Check threads for proper size; replace or reinstall.
Insufficient or improperly applied thread sealant; Reinstall thread connection according to proper
incompatible sealant (paste). procedures; check paste compatibility.
Over-tightened thread joint splitting connector. Replace cracked end connector(s).
Insufficient valve support splitting connector. Replace cracked end connector(s). Add support on each
side of valve.

At Union Nuts End connector misaligned. Check system alignment - end connector(s) must be
parallel. Check for adequate valve support.
Displaced or damaged O-ring; particles in O-ring groove. Remove valve and inspect O-ring for physical or chemical
damage. Check O-ring compatibility, replace accordingly.
Clean and re-seat O-ring.
System contraction pulling end connectors; improper end Check thermal variations; anchor pipe each side of valve;
connector spacing. install expansion loop. Correct spacing.
Loose Union Nut. Re-tighten nut.
Displaced or pinched seal carrier O-ring. Remove and disassemble seal carrier; re-seat or replace
O-ring.

At Stem Damaged stem O-ring. Remove and disassemble valve stem; inspect for physical
or chemical damage. Check O-ring compatibility, clean
and replace accordingly.

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 15 See Spears® Product Sourcebook for product offerings
 Valves Technical
Ball Valve Troubleshooting Guide

Internal Leaks — In-line Leakage Past Valve

Possible Cause Corrective Action
Ball obstruction Check that the valve is in its "full-closed" position. If not, remove valve and check for solids blocking the ball port.
Clean and reinstall valve.

Broken Stem Remove end connector and check for ball rotation while operating valve. Replace as necessary.

Seal Carrier Loose True Union Valves - remove valve; CAREFULLY tighten seal carrier (located on inlet end of body).
Single Entry Valves - CAREFULLY tighten single Union Nut.
IMPORTANT: Generally only a slight adjustment is required (either valve). A properly adjusted valve should have
significant resistance to operation without binding - AVOID OVER-TIGHTENING!

PTFE Seat Damage or Debris Laden Remove and disassemble valve seats. Check for excessive debris and physical damage (nicks, cuts, scoring, etc.).
Clean and replace as necessary.

Seat O-ring Displaced, Damaged or Remove and disassemble valve seat O-rings; check for physical or chemical damage. Check O-ring chemical
Debris Laden compatibility; clean and replace accordingly. Check for excessive system flow rate.

Ball Damaged Remove and disassemble valve ball. Check for physical damage (excessive nicks, scoring, etc.) at seat sealing
surface (perpendicular to ball port). Clean surface; replace ball if necessary. Check for chemical damage and valve
material (PVC, CPVC) compatibility.

Solvent-Cement (glue) Contamination from Installation Remove valve and check for glue deposits on ball or seat areas. Clean, if possible; excessive damage may require
Spillage component replacement.

Thermal Damage (component distortion) Check system operating temperatures, external heat sources (including direct sun), and heat generated from
system design or valve placement.

Frozen Movements — unable, or very difficult, to open/close; sometimes accompanied by stem break
(shear)
Possible Cause Corrective Action
Internal Obstructions; Sediment or Particle Buildup; Remove valve and check for solids, debris or solvent cement deposits blocking the ball or valve interior. Check for
Solvent Cement on Ball sediment particles lodged around ball-to-seat contact areas. Remove stem and check for the same. Clean and
reinstall.

Over-tight Seal Carrier True-Union Valves - remove valve; slightly loosen seal carrier (located on inlet end of body).
Single Entry Valves - slightly loosen single Union Nut.
IMPORTANT: Generally only a slight adjustment is required (either valve). A properly adjusted valve should have
significant resistance to operation without binding.

Chemical Attack (generally appears as distortion, Check valve material (PVC, CPVC) chemical compatibility with system fluids. Be sure to consider operating
peeling, etching or bleaching of ball sealing surfaces or temperatures with this determination.
other internal components)

Made in the U.S.A. Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas
See Spears® Product Sourcebook for product offerings Page 16
 Valves Technical
Ball Valve Troubleshooting Guide

Structural Breakage
Location Possible Cause Corrective Action
Handle broken Frozen movements. See "Frozen Movements" section. Replace.

External impact. Identify and correct source.

Handle Stripped Overextending open/close range. Replace handle.

Excessive exposure to direct-sunlight has softened handle material. Shield or screen valve from direct-sun exposure.

Stem Sheared / Broken Frozen movements; external impact. See "Frozen Movements" section.

Broken Union Nut Nut has been overtightened to draw-up or align end connectors; Adjust spacing between end connectors for proper valve lay-
external impact. lengths. Check system alignment - end connector(s) must be
parallel.

Inadequate valve supports. Provide system support on each side of valve.

Excessive internal pressure / Hydraulic Shock Check system pressures and surge pressures; check for entrapped
air.

End Connector Break System misalignment; external impact. Check system alignment - end connector(s) must be parallel.

Install new end connector according to installation instructions.

Over-tighten thread-joint connection.
Provide system support on each side of valve.

Inadequate valve support.

Body Break External impact. Identify and correct source.

Excessive internal pressure. Check system pressures and surge pressures; check for entrapped
air.

System misalignment. Check system alignment - end connector(s) must be parallel.

Provide system support on each side of valve.

Inadequate valve support.
Check chemical compatibility of system fluids.
Chemical attack.

NOTES: Certain corrective actions of this guide may not be feasible with the Compact Ball Valve
(sealed unit).
Improper system operating temperatures and chemical incompatibility can cause a variety of
functional and structural failures. Be sure to use proper valve material-types for both
temperature and chemical resistance.
Most valve problems are traceable to improper system design or installation. Be sure to have
all design performed by a qualified Engineer and installation made by properly trained
personnel.
Spears® valve Installation Instructions and Maintenance/Service Procedures should be
followed in conjunction with all corrective actions.

Suitable for Oil-Free air handling to 25 psi, not for distribution of compressed air or gas Spears® Manufacturing Company
Page 17 See Spears® Product Sourcebook for product offerings