Scribd
Upload
3 views17 pages

Chapter 1-Part 1

The document outlines the syllabus for a course on Metal Cutting and Machine Tools, covering topics such as machining processes, cutting tool materials, mechanics of metal cutting, and CNC machining. It emphasizes the significance of metal cutting in manufacturing and includes historical context and basic elements of machining. Additionally, it lists reference books for further reading on the subject.

Uploaded by

mauryavansaj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
3 views17 pages

Chapter 1-Part 1

The document outlines the syllabus for a course on Metal Cutting and Machine Tools, covering topics such as machining processes, cutting tool materials, mechanics of metal cutting, and CNC machining. It emphasizes the significance of metal cutting in manufacturing and includes historical context and basic elements of machining. Additionally, it lists reference books for further reading on the subject.

Uploaded by

mauryavansaj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

Metal Cutting and Machine Tool

(MEL3132)

Source-Google images

Rajiv Kumar,
Assistant Professor,
SMVD University, J&K
1
Syllabus

UNIT I

● MACHINING PROCESSES: Introduction, History of machining,


Scope and significance of machining. Types of motions in machining
operations turning, boring, shaping, planing drilling and milling,
broaching and grinding etc. Machining parameters, Cutting Speed, Feed
and Depth of Cut and related quantities. [Sketches pertaining to relative
motions between tool and work piece only]
● CUTTING TOOL MATERIALS & CUTTING FLUIDS:
Introduction, Characteristics of Tool Materials, Various Types of Cutting
Tool Materials, Coated Tools, Cutting Tool Selection, Single point
cutting tool geometry. Purpose and Types of Cutting Fluids, Basic
Actions of Cutting Fluids, Effect of Cutting Fluid on Tool Life

2
Syllabus
UNIT II

● MECHANICS OF METAL CUTTING: Introduction, Deformation of Metal


During Machining, Mechanics of Chip Formation, Types of Chip, Mechanics of
Orthogonal and Oblique Cutting, Merchant Cutting Force Circle and Shear
Angle Relationship in Orthogonal. Temperature Distribution , Tool Chip
Interface. Numericals on Cutting Forces and Merchant Circle.
● MACHINE TOOLS: Introduction, Classification, construction and
specifications of lathe, drilling machine, milling machine, boring machine,
shaping machine, planing machine, grinding machine [Simple sketches showing
major parts of the machines]
● TOOL WEAR, TOOL LIFE: Introduction, Tool wear mechanism, Tool life
equations, Effect of process parameters on tool life, Machinability, Numerical
problems on tool life. Economics Of Machning Processes.

3
Syllabus

UNIT III

● GEAR MANUFACTURING: Introduction, Methods of Manufacture,


Gear Generation and Forming: Gear Cutting by Milling, Single Point
Form Tool, Gear Hobbing. Gear Finishing Operations: Gear Shaving,
Gear Grinding, Lapping.
● NON-CONVENTIONAL MACHINING PROCESSES: Abrasive Jet
Machining: Principles, Applications, Process Parameters. Ultrasonic
Machining: Principles, Applications, Analysis of Process Parameters.
Electric Discharge Machining: Principles, Selection of Tools Materials
and Dielectric Fluid. Electron Beam Machining: Generation of Electron
Beam, Relative Merits and Demerits. Laser Beam Machining: Principles
and Applications.
● CNC MACHINING: CNC Types, machining centre and part
programming fundamentals of CNC machine.

4
Reference Books

● Rao PN, Manufacturing Technology–Metal Cutting and Machine Tools, 3/e,


TMH, New Delhi, 2013. 3.
● M. C. Shaw, Metal cutting-Principles and Practices, Cambridge University
press. 2005 2.
● Bhattacharya A, Metal Cutting: Theory and Practice, New Central Book
Agency, Kolkata, 2007 4.
● Winston A. Knight and Geoffrey Boothroyd, Fundamentals of Machining
and Machine Tools, 3/e, Taylor & Francis Group, 2005. 5.
● Trent, E. M. and P. K. Wright, Metal Cutting, 4th edition., Butterworth-
Heinemann, 2000

5
Introduction

➢ Metals are shaped into different usable forms by various


processes

➢ No Cutting Shaping-
e.g. Rolling, Forging, Extruding, etc.

➢ Cutting Shaping-
e.g. Turning, Milling, Drilling, Boring, Shaping etc.

6
Importance of Metal Cutting

➢ Every product we use in daily life has used this process

➢ 80% of machine tools used are of metal cutting nature

➢ 10 to 15% of all metal produced in USA is converted into


chips

7
History of Metal Cutting

➢ James Watt built first successful steam engine in 1776


after the invention of boring machine by John Wilkinson

➢ Before the end of 19th century, some work was done by


Tresca, Thime, Mallock etc. (mainly scattered work)

➢ Monumental work by F.W. Taylor in the end of 19th and


beginning of 20th century.

➢ 30 years of the results of his experimental work, ASME


1907 (about 300 pages)
8
Basic Elements of Machining

1. Work Piece
2. Tool
3. Chip

Source-Google images
9
Basic Elements of Machining

To provide cutting action relative motion between tool


and work piece is required.

There may be 3 cases:


1. Either tool will move and w/p will be stationary
2. or w/p will move and tool will be stationary
3. or both will move in relation to one another

10
Scope and Significance

1. High Metal Removal Rate


2. High Surface Finish
3. Economy in tool cost
4. Less power consumption
5. Minimum deal time of machine tool

11
Types of Motions in Machining

(a) Turning (Lathe) (b) Drilling

12
Source-Google images
Types of Motions in Machining

(a) Peripheral milling (b) Face milling

13
Source-Google images
Types of Motions in Machining

14
Source-Google images
Types of Motions in Machining

Grinding Operation

15
Source-Google images
THANK YOU

16
17

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy