CONTENTS

■Preface --------------------------------------------------------------------------------3

■ Safety Attentions ----------------------------------------------------------------------4

Chapter 1 Operation Method -------------------------------------------4

Chapter 2 Regular Inspection ----------------------------------------6
Chapter 3 Problems and solvent-------------------------------------14

1
 ELECTRIC CHAIN HOIST

■Disclaimers

● We do not undertake any responsibility for the damages caused by fire, earthquake, lightning or other natural
disasters, acts of third parties, accidents, the user's intent, negligence or misuse, or other damages from the
conditions beyond the usages environments.
● we do not undertake any responsibility for the collateral damages caused by using this product or cannot put into
use, such as the loss of business interests, business interruption, damage to lifting loads, etc.).
● We do not undertake any responsibility for the damages caused by non-compliance with the contents of the
operating manuals or beyond the specified scope.
● Not involved with the company due to a mechanical malfunction caused by the combination of such damages
arise, the Company does not undertake any responsibility.

■Use restrictions
● Do not move for the transportation of persons, as this product is not designed and produced as a manned
transport products.
● Please do not use outside of the designing occasion, the products is designed under the purposes of load up and
down, horizontal loading and unloading in normal use environment.
● Do not use this product as parts of a non-mechanical devices with moving loads.

■ Operation and use

● Please read carefully of this operating manual and other user manuals, understand the whole contents before you
operation and use our products.
● Please wear protective clothing and appliance before operator operation and use our products.

■ Safety precautions

● Operate any kind of lifting equipment may have caused the potential risk of loss of personnel or property.
● Dangerous substantial increase in the chance of the operators don’t follow the correct operation mode and
precautions. So as to ensure safe operation, before you start to use our product, each operator should be fully
familiar with the description of the contents of all manuals and precautions.

When there appears warning symbols like the beside ones show in
this frame in the manuals contents, and these contents have been
bordered, it means these text are very important safety
instructions or precautions. The operators have to be sure to
fully comply with the instructions, otherwise it is likely
to endanger you or other people's lives and property.
Therefore, Please read carefully of our operation manuals and
precautions before you use PAWELL electric chain hoists.

2
 ELECTRIC CHAIN HOIST

■Preface

The contents covered in this manual can help you with correct installation, operation and maintenance of
PAWELL electric chain hoists and let your hoists operated in the best safety, efficiency and economy.
Please thoroughly study on our manual contents, correct process, operation modes and preventative
maintenance before you use our hoists, you will get practical and reliable services.
In order to provide you with the necessary replacement parts in a fastest time, please kindly supply us with the
bellowing information when you get in touch with us:

（1） Model type

（2） Product serial Number

（3） Name of parts which need to be replaced（It is better to enclose with explains）

You will find out that PAWELL electric chain hoists will offer you with many years various and satisfied services.

Whenever you have any doubts, Please do not hesitate to contact with us：

（Dealer’s stamp）

■Safety attentions

Chapter 1 Operational methods

3
 ELECTRIC CHAIN HOIST
1．Main specification
1.1 Specification chart
Suitable for all kinds of PAWELL electric chain hoists
1-1
Item Specs

Operating temperature range（℃） -20 to +40

Operating humidity range（%） 85 or below

Hoist IP54
Protection class
Button switch IP54

Power 3 phases，200～600V，50/60HZ

Single speed hoist 81

Noise level（dB）
Double speed hoist 81

Working load limit Diameter（mm） Chain pitch（mm）

0.3, 0.5 ￠6.3 19
Chain specs 1t, 2t, 3t ￠7.1 21
1.5t ,2t ￠10.0 30
2.5t，3t，5t,7.5t,10t,15t,25t ￠11.2 34
Remarks：（1）When the operating temperature and humidity is beyond the above table, Please get in touch with
PAWELL agency for more details.
（2）Expected usage ：Our hoists are designed to lift up and down under the common atmospheric and
working conditions.
（3）The noise level is measured under the normal level of one meter from the hoist working place where
the hoists is proceeding with standard operation.

1.2 Mechanical level and service life

The guarantee of the service life and safety for electric chain hoists is based on the operator strictly follows
bellowing operation levels.
Our electric chain hoists are designed to be 1Am level in FEM standards（FEM 9.511）

The average of the daily operation hours and total operation hours is calculated by load distribution.
Load level Definition Cubic value Average daily operation hours(hours)
The mechanism and parts are

≦2 ≦16
1 frequently under light load, and
K≦0.50 2-4 4-8 8-16 >16
(light) there is no max. load unless
exceptional conditions.
2 The mechanism and parts are 0.50<k≦0.63 ≦1 1-2 2-4 4-8 8-16 ≦16
(medium) frequently under light load, but

4
 ELECTRIC CHAIN HOIST
also under max. load with low
frequency.
The mechanism and parts are
≦0.5
3
frequently under medium and 0.63<k≦0.80 0.5-1 1-2 2-4 4-8 8-16
(heavy)
heavy load.
4 The mechanism and parts are
(overweight frequently under max. or almost 0.80<k≦1.00 ≦0.25 0.25-0.5 0.5-1 1-2 2-4 4-8
) reach to max. load.
1Bm 1Am 2m 3m 4m 5m

Basis of selecting motors for lifting equipments

Group Intermittent Service Short-Time service

F.E.M ISO Cycles/h Starts/h (ED%) Operation period min
1 DM M1 15 90 15 7.5
1 CM M2 20 120 20 7.5
1 BM M3 25 250 25 15
1 AM M4 30 180 30 15
2M M5 40 240 40 30
3M M6 50 300 50 30
4M M7 60 360 60 60
5M M8 60 360 60 >60

Chapter 2 Regular Iinspection

2. Periodic inspection
2.1 Daily inspection on electric chain hoists
Items Inspection ways Standards Resolutions to
deviations

5
 ELECTRIC CHAIN HOIST
Marks such as ·Visual check · No peeling and clear marks. Proceed with
nameplates、 cleaning, repairing
labels etc. and replacing.
Please mark the
serial number for
replacing.

The deformation or · No remarkable deformation, damage, Replace the parts

damage of body ·Visual check
defect and chap. which are
parts deformation,
damage, defect and
chap

Bolts, nuts and · Visual and using tools · Practical and reliable installation. Precise installation
cutters’ loosing or check
falling Even an tiny bolt, when it is loosing
off it will cause the whole equipment
falling down.
Therefore Please make sure the
precise installations.
Otherwise it will lead to death or
serious injury etc.

Items Inspection ways Standards Resolutions to

deviations

6
 ELECTRIC CHAIN HOIST
The attrition · Check by visual and · No remarkable open.
and opening of vernier caliper · No remarkable attrition.
the hook Load a b c d e g
0.5 27 18 25 17 35 28
1 34 24 30 24 42 32
2 46 29 39 30 49 40
3 56 35 49 34 59 48
5 67 43 57 44 60 48
7.510 82 55 80 48 85 80
15 110 78 120 80 120 90
20,25 142 95 155 98 150 115

Deformation, · Visual check · No remarkable deformation, harmful Replace hook

damage and damage and corrosion.
corrosion

Hook safety · Check by visual and fold · can exactly fold inside of the hook Replace hook
block and unfold actions · No deformation and work flexibly safety block
Dangerous
··Don’t use the hook which safety block is
losing.
Otherwise it will lead to death or serious
injury accidents.

Hook · Check by visual and rotate · No remarkable interspace between bottom Replace hook
movements by hands supporting and top.
（rotate） · Equal at right and left.
· Easy to rotate 360°.

Items Inspection ways Standards Resolutions to

deviations

7
 ELECTRIC CHAIN HOIST
Extend of pitch ·Check by chain measurement
tool

OK NO
Attrition of · Check by chain
chain measurement tool
diameters
OK NO

deformation , · Visual check · No deep cut. Replace load chains

damage, damage chap · No deformation.
wind · No welding spatters.
· No wind.
· No chap.

Confirm the chain if or not

stick to the welding spatters
Rust and by· visual.
Visual check · No remarkable rust and corrosion. Replace load chains
corrosion

Distortion · Visual check ·No distortion due to bottom block roll over Correct distortion
of double chain models.

Oil supply · Visual check · Adequate supply of oil. Oiling

Items Inspection ways Standards Resolutions to

deviations

8
 ELECTRIC CHAIN HOIST
Limit switch Check by pushing button · Keep operating until upper and lower limit Replace limit switch,
where shutdown motor automatically. Disassemble and
clean the limit lever

Movement · Check by pushing button · Load chain can roll up easily.

confirmation · Move towards the same direction to the
buttons.
· Motor shutdown immediately when stop
operating.
· All movements shutdown when push the
E-stop button.
· Push any other buttons can’t cause any
moves when pushing the E-stop button.
· All movements back to normal operation
when relieve the E-STOP button.

Brake · Check by pushing button · Brake quickly works and bottom hook stop
movements immediately when the
operation is stopped.
( The amount of movement of the load
chain is within 2 to 3 rings)

Chain spring · Check by visual and Replace chain spring

measure dimensions

2.2 Unpacking
After unpacking, please careful check over the appearance of the cable, gear box and motor shell.

9
 ELECTRIC CHAIN HOIST
Check the quantity of the bellowing items as well.
Every set of our hoist should including the bellowing standard spare parts:

1．Chain bag（box） 1pcs

2．Control cable 1mtrs
3．Button switch 1pcs

2.3 Supply voltage

If the supply voltage exceeds ± 10% compare to the standard voltage, operation may cause damage to
the motor under this abnormal voltage. Thus operator have to confirm whether the power
supply voltage within the operating range of the standard firstly before operating the hoists.

2.4 Installations

Strictly prohibited connecting to the power before

the completion of the installation process.

（1）Chain bag assembly

（2）Switch on the power supply to the hoist and operate the push button（operated by professional）.

10
 ELECTRIC CHAIN HOIST

（3）Operation test
（a）Press the button indeed，let the hook down until the limit spring touches the limit switch, the motor will
stop automatically.
（b）Press the button indeed until the chain is collected into the chain bag completely, and the motor stops.
c）Test the function of the emergency stop switch (if the optional emergency stop switch is purchased)Press
or button, meanwhile press the emergency stop switch. Check if the hoist stop running immediately or
not after press the emergency stop switch, and make sure the hoist can not be started again when press
this button. Rotate the emergency stop switch clockwise, make the emergency switch back to the original
place. When it bounces back, the hoist can be started again. If any of tests above is failed, please check the
distribution circuit and the automatic locking of the emergency switch.
（d）Check the lubricating condition of load chain ( the load chain has been lubricated before delivery, but could
be dried when delivery). Any lubricant you have can be used to lubricate the chain. We suggest that
infunde a little of lubricant into the chain bag to protect the load chain.
（e）Check the direction a of the chain eyes. All welding points should be of the same direction. The hoist can
not be operated properly and utterly unless all welding chain eyes are in the same line.

2.5 Installation of the trolley

（1）Install the trolley
1）Insert the suspension pin into the lateral plate G and lock it with suspension pin bolts and nuts.
2）Install the suspension pin with adjusting disk.
3 ） Install the suspension pin into the hanger T. The nameplates of hoist and trolley should be in the same
direction.
4）Install more gaskets into the suspension pin before insert it into the lateral plate S.
5 ） Install the outside adjusting disk and spacer pin into the suspension pin, and insert the cotter pin into the
spacer pin. When install the spacer pin, check if the cotter pin can be seen at the left side from the front of the
trolley switch box.

11
 ELECTRIC CHAIN HOIST

（2）Adjust width of the trolley

Please adjust width of the trolley according to below drawing to get appropriate clearance.
Size A is the dimension when two side plates stretch outside completely.
Size A must be approximate B (the width of rail flange) +4mm.
Please adjust size A by increasing or decreasing adjusting disk. Insert the cotter pin into the spacer pin and
bend two branches of cotter pin if the size A is ok.

The nut must be fixed and strong, insert cotter pin and bend it
（3）Install trolley into the beam.
completely.
1）Install the trolley at the end side of the beam and than slip the trolley which has been connected with hoist
already to the appropriate place. This is the most convenient method.
2）If first method is unavailable, please follow drawing 5-9.
a）Unload the brake stopper from hole A on the suspension pin, and insert it into hole B. Insert cotter pin again
and bend it completely.
b）Pull the side plate S and G outside then lift the trolley until the orbit wheel and orbit surface is in the same
horizontal. Put the orbit wheel of side plate G onto the surface of the orbit.
c）Hold the side plate G and stop it from dropping from the orbit. Push side plate S harder and put its orbit
wheel onto the surface of the girder.
d）Unload the brake stopper from hole B and insert into hole A. Do not forget to bend the cotter pin.

WARNING
12
 ELECTRIC CHAIN HOIST

Chapter 3 Problems and Solvent

3. Fault Resolution
3.1 Wiring Diagram
（1）2 directions wiring diagram for single speed----------------------------15
（2）4 directions wiring diagram for single speed----------------------------16
（3）6 directions wiring diagram for single speed----------------------------17
（4）2 directions wiring diagram for double speeds--------------------------18
（5）4 directions wiring diagram for double speeds--------------------------19
（6）6 directions wiring diagram for double speeds--------------------------20
（7）wiring diagram for single phase motor-------------------------------------21

The above mentioned wiring diagrams above are only for reference, user should take the one inside the
electric box as the proper one.

The electric specifications can be made according to the follows:

（a） 3 phase
（b） Frequency
（c） Single or double voltage

13
 ELECTRIC CHAIN HOIST
（1）2 directions wiring diagram for single speed

“e.stop” means emergency stop

（2）4 directions wiring diagram for single speed

14
ELECTRIC CHAIN HOIST

15
 ELECTRIC CHAIN HOIST

（3）6 directions wiring diagram for single speed

16
 ELECTRIC CHAIN HOIST

（4）2 directions wiring diagram for double speeds

17
 ELECTRIC CHAIN HOIST

（5）4 directions wiring diagram for double speeds

18
 ELECTRIC CHAIN HOIST

（6）6 directions wiring diagram for double speeds

19
 ELECTRIC CHAIN HOIST

（7）wiring diagram for single phase motor

20
 ELECTRIC CHAIN HOIST

3.2 Reason of faults and inspection

Faults Major Cause Check Items Remarks
Exceptional voltage Power
Power supply
Inner wiring
Contactor is Fault of operating circuit
Contactor
soundless break-off, electric parts
Transformer
overburning
Can not Brake in soundless Up and dowm limit switch
operate in non- Button switch
load state Motor
Fault of power circuit
Contactor is Brake
break-off, overburning
soundable Inner wiring
motor, brake
Contactor(junction fusing)
Overburning of driving Gear, joint
fusing）
Brake in soundable
part’s broken bearing Bearing
Power
DefaultPhase（single Feed power
Can operate in Can not lift up（motor roar）
phase operation） motor
non-load state
Contactor(junction fusing）
Can lift up but very slow Low voltage Feed power
Different Anti-phase wiring Feed power
Different reaction from the button（inverse
reaction from Inner wiring
reaction from the button） Wrong wiring
the button Button switch
Wire break of operated Inner wiring
circuit Button switch
Contactor
Up and dowm limit switch
Contactor
Brake
No reaction after pressing the button Feed power
Fault of electric
Inner wiring
installation parts
Button switch
Load chain
Load pulley, bare pulley
Gear, joint
Bearing
Noise of brake Running (grating) Drag Brake

21
 ELECTRIC CHAIN HOIST
Stop Wear of friction plate Brake
abnormal noise of rail curve（grating） Obstruction of Operation of trolley
orbit/wheel

Trouble description Reason Inspection Items Remarks

Can not move Rail declining Trolley movement

in horizontal Electric trolley /manual trolley Inclined pull (wheel is Trolley movement
Electric trolley /manual trolley lift)
Gear occlusion problem Trolley movement
Electric trolley /manual trolley Brake fastening Trolley movement
Electric trolley Electric faults Trolley movement
Rail & wheel’s
Move at “S” interference
Side wheel lack oil
way and along Wheel uneven wear
Electric trolley /manual trolley Trolley movement
with abnormal Wheel deformation
noise Rail deformation,wear
Bearing aging
Brake wear
Hook deformation hook
Load chain Wear,extension,deforma Load chain
Electric shock once touching the machinery tion
Imperfect earth,cabe Electric Hands
body or control switch break-off
Supply power voltage Supply power voltage
Cables
Wiring inside the
operating circuit break-
machinery
Transformer
off, electric parts
Electrical relay
Brake is not soundable overturning
Limit switch
The hoist can Push-button switch
not operation motor
Braking interval too
in non-loaded Brinking
large or small.
state
Tripping as motor too Thermal protector
heat
Bearing burning Gea, top sub
Brake is soundable out,driving component Bearing
wearing
Load operation slow but work Voltage drop Feed cable
Low speed status operation;High speed Low voltage Supply power
status did not operation or work slow Voltage drop Feed cable
The movement The movment did not coincident with as Motor wires inverse Motor
did not switch button phase connect
Connection Error Wiring inside the
machinery
22
 ELECTRIC CHAIN HOIST
Push-button switch
operating circuit break- Wiring inside the
Opertion all the switch button,the hoist did off machinery
Push-button switch
coincident
not work Electrical installation Limit switch
with as switch
fault
button

3.3 Trouble & Measures

Supply Power：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Operation supply voltage Check the power supply, when powerreasons
supply Check the power
abnormal each phase voltage abnormality extraordinary supply regularly
·
Power Cable：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Operation Wire break Check the wire continuity, wastage Strongreasons
force exerted Firmly fixed on the
（2 or more） and the pressure welding terminals, cable support or
Repair or change the cable if Not use the anti other
Use theequipment
anti
abnormal vibration cable vibration cable in
Twisted, knotted movable
No part.
twisted, no
knotted
Interference other Used the fixed cable
equipment in the case of no
Overburning Check the cables, Exchange the it if Temperature rise interference
Adopt the proper
（2 or more） it is overburning caused by Off- cable
capacitycable used
Binding Do not use the
Starting slow or Off-capacity Check the suitability of the cable Voltage drop caused binding cable
Adopt the proper
No operation dia, replace the cable if the Dia is by Off-capacity cable
Operation only in 1 wire break or small
To refer to above break or overburning item
free load overburning
(Single-phase)
state)
The movement did Power line Replace 2 wire Wiring assembly connecting wire as
not coincident with connection error error per wiring diagram
as switch button
(opposite)
Motor：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Operation Coil burning Measure phase resistance value; reasonscaused Operation under
Over-current
(above 2 phase) change the motor if all the value is by over-voltage, low Rated voltage
infinite. voltage
Over-current caused Operation under
by over load Rated voltage

23
 ELECTRIC CHAIN HOIST
Beyond the short- Confirmed that
term rating and short-term rating,
intermittent cycle intermittent cycle
rating
Micro-Motion over, rating,
Do not Operation
over-
reverse braking operation
operation (Starting
current addedcaused Refer to brake
Over-current
by daggling brake
leading wire Measure phase resistance value; leading wire break Do not infibulate
break（above 2 change the motor if all the value is when assembly
Vibration ,Drop wires
Avoid when
large
phase） infinite. bumping in using
Operation only in Coil burning (1 Measure phase resistance value; hierarchical Short Do not mix foreign
free load phase only) change the motor if infinite value circuiting caused by matter into the
(Single-phase exist wire low insulation motor
state) leading wire Measure phase resistance value; (phase
leadingfault)
wire break Do not infibulate
break（1 phase change the motor if infinite value when assembly wires when
only） exist Vibration ,Drop assambly
Avoid large
bumping in using

Brake：
Condition Reasons Confirmation & solvent Main occurrence Measurement
No Operation Braking Coil Measure brake phase resistance reasonscaused Operation under
Over-current
burning value; change a brake if all the by over-voltage, low Rated voltage
value is infinite. voltage
Micro-Motion over, Do not over-
reverse braking operation
operation (Starting
current addedcaused Operation under
Over-current
by over load Rated voltage
Micro-Motion over, Confirmed that
reverse braking short-term rating,
operation (Starting intermittent cycle
current addedcaused
Over-current rating,
As Operation
In the single-
by operation in phase operation can
singe phase state not load lifting.plS
stop immediately if
any
unconventionality
Friction plate Measure brake space, replace one Over Micro- Do not over-
waste (beyond if the space is over the use limit operation operation
brake magnetism
scop)
Brake wire break make sure wire is connected, leading wire Do not infibulate
replace it when disconnect damaged when wires when
asambly assambly

24
 ELECTRIC CHAIN HOIST
Brake wire insert Replace the insert terminal when it Bad combination Effective
terminal bad loose when assembly combination when
combination
Rust assambly
Replace a brake when insensitivity unused in Humidity use it regularly
environment
condensation Pay attention when
use it in the
Friction plate Measure brake space, replace one Over Micro- Do not over-
waste if the space is over the use limit operation operation

Inside wiring：
Condition Reasons Confirmation & solvent Main occurrence Measurement
reasons
NO Operation Break Check the cable. Repair it when Vibration, drop Avoid large
wire break bumping in using
Leading wire Do not infibulate
damaged when wires when
Check Connector, Repair it when assembly
Connector did not assembly
Press it by the
wire break pressed well appropriate tool
Wiring error Refer to wiring diagram, properly Wiring error Refer to wiring
connected diagram, properly
Connector screws Fastening Bad fastening connected
Effective fastening
loose (overheat Vibration, Drop Avoid large
burning) bumping in using
Connector, insert Effective Combination Bad combination Effective
terminal bad when assembly Combination
combination

Transformer：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Coil burning, Measure coli resistance value; reasons
Overvoltage Operation under
Operation（Conta break Change a transformer if the value Rated
Micro-Motion over, Do notvoltage
over-
ctor No infinite. reverse braking operation
operation） operation (Starting
current addedcaused Refer to contactor
Over-current
by contactor bad act items
Vibration ,Drop Avoid large
bumping in using
Wire break Check leading wire, Repair or Vibration ,Drop Avoid large
change transformer if wire break bumping in using

Contactor & electric reply

Condition Reasons Confirmation & solvent Main occurrence Measurement
reasons

25
 ELECTRIC CHAIN HOIST
NON-STOP Junction welding, Star manual operation of the Micro-Motion over, Do not over-
burn out contactor, For contactor, Change reverse braking operation
one if continuous welding or burn operation (Starting
out.; For Electric reply, Visual current added
Overvoltage Operation under
inspection of the Junction (overcurrent)
Overcurrent cased proper voltage
Operation under
by overload Rated voltage
NO Operation Coil burning, Measure coli resistance value; Micro-Motion over, Do not over-
Change coli if the value infinite. reverse braking operation
operation (Starting
current added
Overvoltage Operation under
(overcurrent)
Shaking caused by Rated voltage
Operation under
low voltage Rated voltage
Moveable parts Star manual operation of the (Starting current
Vibration ,Drop Avoid large
breakage contactor, For contactor replaced it bumping in using
when the action is not smooth; For
Electric reply, visual inspect if any
parts breakage
Limit switch：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Contact fused reasons
Operate the limit switch, Check the Limit switch used Do not use limit
Operation（Conta continuity of contactor, replace it if frequently switch frequently
ctor No the result is negative
operation） Wire break Inspect the cable, change it if wire Vibration ,Drop Avoid large
break or replace limit switch bumping in using
Moveable part Check the movable part, like limit Place up/down limit Don not be placed
rusting（moveabl lever, Remove rusty or replace it if for long time in up/down limit
e part bad it getting adhesive.
Motor did not restoring）
Contact fused Operate the limit switch, Check the Limit switch used Do not use limit
stop even reach continuity of contactor, replace if it frequently switch frequently
in Upper and can not stop
down limit Moveable part Check the movable part, like limit Not using; use in Regular Checking
rusting lever, Remove rusty or replace it if moisture places
it getting adhesive. more.
Wiring error Reference to the wiring diagram, if Wiring error Properly connect the
the limit switch cable is properly line as per wiring
connected, then that is the reverse diagram
connection. Swap 2 wire power
Push-button switch：
Condition Reasons Confirmation & solvent Main occurrence Measurement
NO Operation Emergency If the emergency button is pressed, Forgotreasons
to recover Reading “Push-
(Contactor No button is pressed Turn right the button to recover. the emergency button switch
operation） button state. operationguid” First
Switch gear fault Check whether the conduction Vibration ,Drop Avoid large
contacts, replace the switch if it is bumping in using

26
 ELECTRIC CHAIN HOIST
Wiring break Check if the button cable is Vibration ,Drop Avoid large
correctly connected to the bumping in using
Terminal screw switching
Tighten it device.repair
when loosing it if break Vibration ,Drop Avoid large
loose bumping in using
Button cable wire Check if it break over. Replace a Cable coating Do not touch with
break cable or button cable when wire damaged other equipment
break Cable forced caused during operation
Install protection
by protection line line Firmly
The action did not Wiring error Reference to the wiring diagram, if Wiring error Properly connect the
in accordance the limit switch cable is properly line as per wiring
with display connected, then that is the reverse diagram
connection. Swap 2 wire power
Did not Stop even Switch gear part cords
Replace switch when it is not Vibration ,Drop Avoid large bumping
release button bad restoring smooth. in using

Electric shock:
Condition Reasons Confirmation & solvent Main occurrence Measurement
Electric shocked Imperfect earth Measuring earth resistance, reasons
Ground wire Ground wire connect
once touching Ground wire need to be assembled imperfec conection
Ground wire bad firmly
Assemble firmly to
machinery or if the earth resistance below 100Ω connection prevent screw
control switch Cable break loose.
Do not apply
excessive force on
the cable
Water drop Clean drop first, using it after dry Wet hands Do not operation
Hook： with wet hands
Condition Reasons Confirmation & solvent Main occurrence Measurement
Hook mouth open Hook reasons
Replace hook if the deformation Overload Operation under
deformation beyond permitted range. Rated
Lifting (i.e. hook lift Do notvoltage
lift ground
sth. connected with object. Do not let
earth) the hook hooking
protuberance
The load hanging on Lifting load with
the hook head; hook central
hook is pull
Hanger suspension Lifting angle must
errors be controlled within
Hanger size is 120
Using° proper hook
inappropriate with
Hook twist hook wrapped
Chain Do not wrap chain
around the load directly

Head part Bearing rust, Hand rotation; maintain or replace Inadequate of Apply grease
rotating rough corrosion if rotating rough grease lubricant; lubricant regularly;
corrosion caused by prevent the hook
using environment contamination of
27
 ELECTRIC CHAIN HOIST
Bearing damage Dust Prevent foreign
matter entry head
Load chain：
Reasons Confirmation & solvent Main occurrence Measurement
Chain twisted bottom hook Restitute the hook state Rotatereasons
the bottom Check the hook
upturn hook once during state before
working operation, when it is
Chain twisted in Remove the chain guide, load Improper assembly multiple
Assemblychain drop
properly
Machinery body chain. Re-assembly it.
Limit switch Chain twisted or Confirm the chain bag capacity Chain bag Confirm the lifting
sudden work knot in Chain bag (Chain bag nameplate), replace a inadequate capacity height and chain
when decline larger one if capacity insufficient bag capacity first
Crackling sound Change damage Measuring wearing of the chain link Operation under no Apply grease
diameter .Replace it when up to grease lubricant lubricant regularly
the wear limit long time

Measure the diameter on the wear excessive budge Do not do the

of chain, and replace when arriving operation excessive operation
at the wear boundary.
spring’s knocking the wear of link （referring to P67） overload Used under the
sound part rated load
（cracking sound） pull inclined Don’t pull inclined
The wear of load referring to the item
pulley and empty of load pulley and
pulley empty pulley
extension of the Measure the pitch, and replace overload Used under the
pitch when exceeding the limit value. rated load
The damage and Replace it when obvious damage use under the Use under the
irregular deformation on and deformation occur transition situation models with
abnormal sound chain surface multiple chain
Chain usies under Assemble Correctly
the Distortions
Mark of chain situation
strongly hit with
Pay Attention to the
surface other equipments surrounding
environment when
use to avoid the
collision
discoloration and Rust, corrosion Remove rust, daub lubricants, and Lubricant exhausted daub lubricating oil
lackluster surface replace when obvious rust and Regularly
corrosion occurring use under the rain keep it under the
environment indoor situation or
places with ponchos

28
 ELECTRIC CHAIN HOIST
influence by please inform us if
seawater and used in the special
chemical reagent circumstances, and
used correctly in the
safeguard range

Load chain Reaching service Check the chain, and replace the Mechanical life Operate correctly
fractured life equipment which deviate from the and manage
specifications. properly including
daily inspection,
regular check.

Chain Wheel：
Condition Reasons Confirmation & solvent Main occurrence Measurement
The sound of Wear of chain Check the wear degree on the reasons
long use under the daub lubricating oil
DaDa wheel chain wheel slot and load chain, condition with Regularly
and replace it if it badly worn. grease oil exhausted
, and achieve using
life

excessive budge Do not do the

operation excessive operation
overload Used under the
pull inclined rated
Don’t load
pull inclined

Load pulley and empty pulley：

Condition Reasons Confirmation & solvent Main occurrence Measurement
spring’s knocking Wear of pulley Measure the slot edge thickness reasons
long use under the daub lubricating oil
sound and load chain, and replace it if it condition with Regularly
（cracking sound badly worn. grease oil exhausted
n,and achieve
excessive using Do not do the
budge
operation
overload excessive
Used underoperation
the
pull inclined rated
Don’t load
pull inclined

Chain Guide：
Condition Reasons Confirmation & solvent Main occurrence Measurement
Shaking degree Wear of chain Measure the benchmark size and reasons
pull inclined Don’t pull inclined
become bigger guide and guide load chain, and replace it if it badly
pulley worn and exceeding the limit size.

Chain Wheel、Junction Part

29
 ELECTRIC CHAIN HOIST
Condition Reasons Confirmation & solvent Main occurrence Measurement
Couldn’t lift loads wear, breakage Replace it when obvious wear or reasons
long time of use Abide by the change
breakage occur under the condition cycle of lubricating
of insufficient oil
lubricant
long time of use daub lubricating oil
under the condition When inspect
of insufficient annually
lubricant（the joint
part of motor shaft
）

Irregular wear, breakage limit switch used Don’t use the limit
operation too frequently switch too
frequently

Bearing：
Condition Reasons Confirmation & Main occurrence Measurement
Couldn’t lift loads Sintering, breakage solvement
Replace the bearing reasons
Under the Avoid to use under
environment of high the environment of
Abnormal sound Aging Replace the bearing temperature or high high temperature or
frequency usage high frequency usage

Trolley：
Condition Reasons Confirmation & solvent Main occurrence Measurement
Reasons reasons

Couldn’t be derived Rail tilt Confirm the rail slope Rail Settings is not Set up the orbit
because of the wheel is within 1 ° good correctly
skid
Couldn’t be derived oil adhere above the Clean the sundries use under the clean the orbit
because of the wheel orbit wheel tread. environment with regularly
skid or cannot be easy adherent
drive isokinetic sundries

friction sound when The friction resistance Daub the thin

travelling on the curve between the wheel lubricating oil on the
track and rail track tread of
abnormal sound.
Couldn’t be drive on interference of the Confirm that orbit used on the curve Don’t use on the on
the curve track curve track and trolley curve's radius is track of exceeding the the curve track of
minimal bending limit value exceeding the limit
radius value

30
 ELECTRIC CHAIN HOIST
Wheel raised and pull inclined（Wheel Operation method Correct use
couldn’t be drived raised）
wheels stopped Gear’s bite is bad Remove the things Use environment Confirm regularly
revolving between wheel and
gear
abnormal sound The adjustment of Confirm adjustment Insufficient Install correctly
adjust circle is bad circle number and confirmation
insert position

Wear of wheel Confirm wear degrees The travelling surface Confirm regularly
has bump
Deformation of wheel Confirm the wheels peneumatied device Replace and use
‘bending and surface collided excessively, correctly
damage the travelling surface
has bump

aging of wheel confirm whether gu Reach service life Replace

bearings long gu long sound
exist when the wheel
rotates

the deformation and Confirm rail wear and Overload or reach Replace and use
wear of track deformation service life correctly

Electric Trolley：
Condition Reasons Confirmation & solvent Main occurrence Measurement
Reasons reasons
wheels stopped Brake gelling open the motor cover, Use environment Confirm regularly
revolving and remove rust and
dirt
electric fault Refer to the items of electric chain hoist
abnormal sound wear of edge guide Confirm wear degrees Reach service life Confirm regularly
wheel

Wear of friction slices Confirm wear Reach service life Confirm regularly
degrees of friction
slices

Manual Trolley：
Condition Reasons Confirmation & solvent Main occurrence Measurement
Reasons reasons
Hand chain couldn’t the bite between Hang the hand chain Acuteness operation, Replace the worn
be moved hand wheel and hand right up on the etc components with
chain is bad handwheel deformation

31
 ELECTRIC CHAIN HOIST

3.4 Structure of the electric chain hoist and its parts’ details

32
ELECTRIC CHAIN HOIST

33
 ELECTRIC CHAIN HOIST

Spare Parts List

QT
S/N PART NAME QTY REMARK S/N PART NAME REMARK
Y
1 Hexagonal circular bolt 4 36 chain wheel 1
2 spring gasket 4 37 Oil seal 1
3 gearbox base cover 1 38 Deep groove ball bearing 1
4 Gasket of gearbox base 1 39 Output shaft assemble 1
5 Hexagonal circular bolt 4 40 Bearing fixed ring 1
6 Serrated gasket 4 41 Deep groove ball bearing 1
7 gearbox base cover pin 1 42 Internal circlip 1
8 Lifting eyebolt 1 43 Hexagonal bolt 1
9 lifting eyebolt gasket 1 Ring 1 matched by
44
10 gearbox 1 up hook assembly 1 choose
11 Notch countersink bolt 6 45 Slotted hex nuts 1
12 wiring fixing ring 1 46 Cotter pin 1
13 wiring fixing ring fittings 1 47 side cover gasket 1
14 Deep groove ball bearing 1 48 side cover 1
15 Washer on shaft 1 49 Haxagonal circular bolt 4
16 Output gear 1 50 Base plate of motor 1
17 Deep groove ball bearing 1 51 spring gasket 4
18 Gear-gear shaft 1 52 Nut 4
19 Deep groove ball bearing 1 53 Bushing 2
20 Gearbox gasket 1 54 Motor case gasket 1
21 Hexagonal circular bolt 6 55 Fitting pin 2
22 spring gasket 6 56 Hexagonal awl bolt 1
23 Fitting pin 2 57 spring gasket 4
24 Hex bolt 2 58 Hexagonal circular bolt 4
25 Hex bolt gasket 2 59 Motor case 1
26 Middle pieces 1 60 motor stator 1
27 Middle pieces gasket 1 61 motor rotor 1
28 Panels bolts 4 62 motor axle 1
29 Fitting pin 2 63 disc spring 1 big
30 gearbox base plate 1 64 guide block 1
31 Connection joint 4 65 Two-piece ring 2
32 connection box gasket 1 66 Fixing ring 1
33 connection box 1 67 Brake spring 1
34 Deep groove ball bearing 1 68 Brake assembly 1
35 Oil seal 1 69 disc spring 4 small

BOM

SYM INT. CHANGE NO. DA SIGN DWG.SYM. PAWELL MAHCINERY

TE MANUFACTRING INC.

34
 ELECTRIC CHAIN HOIST
DR INSP. APP.

S/N PART NAME QTY REMARK S/N PART NAME QTY REMARK

70 Rotor gasket 1 105 Hook Fixing Ring 1

71 End cover of motor 1 106 Mono directional ball bearing 1
72 spring gasket 4 107 Cross recess head screw 1
73 Hexagonal circular bolt 4 108 Hook spring 1
74 Deep groove ball bearing 1 109 Safty piece 1
75 Internal circlip 1 110 Hexagonal nut 1
76 Upper gasket of the ring 1 111 Bottom hook 1
77 Locking piece 1
78 Screw cap 1
79 Rubber cover 1
80 Guide sheet iron 1
81 Notch countersink bolt 2
82 Pulley axle 1
83 Guide pulley 1
84 Chain guide 1
85 spring gasket 4
86 Hexagonal circular bolt 4
87 Guide bracket assembly 1
88 Stop pin assembly 1
89 Hexagonal circular bolt 2
90 chain 7pcs
91 Limit spring 2
92 chain limit ring 2
93 spring gasket 2
94 Hexagonal circular bolt 2
95 Hexagonal circular bolt 2
96 Hexagonal Nut 2
97 chain bag assembly 1
98 Cotter pin 1
99 Connection shaft of limit switch 1
100 Pin roll 1
101 Hexagonal Nut 2
102 Single back-hooking case 1
103 Hexagonal circular bolt 2
104 Hook Two-piece Ring 7pairs

BOM

SYM INT. CHANGE NO. DATE SIGN DWG.SYM PAWELL MAHCINERY

. MANUFACTRING INC.
DR INSP. APP.

35
ELECTRIC CHAIN HOIST

36