Production MGMT
Production MGMT
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Q1 Comparison of job shop, mass production and batch production 10 Points
a) Suppose the setup time is 5 minutes, time to process a single unit is .25 minutes, and
a batch size can be as large as 100 units. Draw a figure showing how each
production model operates. Assume that 1000 products are to be made. 4 Points
b) What is the expected time of completing the order for each production model?
4 Points
Q2 A factory operates for a single shift, 5 days a week. There are 7 CNC machines. Each machines
can produce 10 items per hour. However, data for previous week suggests that the machines are
producing 300, 200, 200, 250, 150, 300 and 350 units respectively. Given this scenario, answer the
following questions: 10 points
Q3. Answer the questions considering the figures given below. Here S1, S2,,…,S5 are work stations.
T1, T2,,….,T5 represent the time in minutes, each worker takes to complete assembly tasks on the
station assigned to the worker. 10 Points
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Q4. Q2. Forecasting 20 Points
a) Generate a next three quarters forecast for the following data using three periods
moving average: 3 Points
Quarter Sales
1 330
2 450
3 530
4 670
5 450
6 590
7 660
8 720
9 870
10 920
11 1000
12 1140
b) Use simple exponential smoothing model to generate the next quarter’s forecast.
Your choice of parameters should be such that makes the forecast more responsive
to recent changes in sales. 4 Points
c) Use simple linear regression to generate the next three quarters forecast. 5 points
d) Can you improve the regression forecast by adding a seasonality factor? Show the
improvement in your results. 4 Points
e) Which method generated the best forecast? You can justify your answer by
comparing mean squared error or mean absolute deviations? 4 Points
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