Journal Jpe 16-4 1993160079
Journal Jpe 16-4 1993160079
http://dx.doi.org/10.6113/JPE.2016.16.4.1288
JPE 16-4-5 ISSN(Print): 1598-2092 / ISSN(Online): 2093-4718
Abstract
This study proposes a single-stage light-emitting diode (LED) tube lamp driver with input-current shaping for T8/T10-type
fluorescent lamp replacements. The proposed AC–DC LED driver integrates a dual-boost converter with coupled inductors and a
half-bridge series-resonant converter with a bridge rectifier into a single-stage power conversion topology. This paper presents
the operational principles and design considerations for one T8-type 18 W-rated LED tube lamp with line input voltages ranging
from 100 V rms to 120 V rms. Experimental results for the prototype driver show that the highest power factor (PF = 0.988),
lowest input current total harmonic distortion (THD = 7.22%), and highest circuit efficiency (η = 92.42%) are obtained at an
input voltage of 120 V. Hence, the proposed driver is feasible for use in energy-efficient indoor lighting applications.
© 2016 KIPE
A Single-Stage LED … 1289
LPFC1
S1
Db1
CDC
Lr Cr
vAC
D1 D3
S2 Co
Db2
D2 D4
T8-Type
LED
LPFC2 Tube
Lamp
(a)
Mode 1 (t0 ≤ t < t1; in Fig. 3(a)): This mode begins when
the voltage vDS1 of S1 decreases to zero. Thereafter, the body
diode of switch S1 is forward-biased at time t0. The resonant
capacitor Cr provides energy to the resonant inductor Lr,
capacitors CDC and Co, and LED tube lamp through the body
(b)
diodes D2 and D3 of S1. This mode ends when S1 shifts to the
on state with zero-voltage switching (ZVS) at time t1.
Mode 2 (t1 ≤ t < t2; in Fig. 3(b)): This mode begins when S1
achieves ZVS turn-on at t1. The input voltage vAC provides
energy to the coupled inductor LPFC1 through the diode Db1
and switch S1. The inductor current iLPFC1 linearly increases
from zero and can be expressed as
2v AC rms sin(2f AC t ) (c)
iLPFC1 (t ) t t1 , (1)
LPFC1
where vAC-rms is the root-mean-square (rms) value of the input
utility line voltage and fAC is the utility line frequency.
The resonant capacitor Cr still provides energy to the
resonant inductor Lr, capacitors CDC and Co, and LED tube
lamp through the switch S1 and diodes D2 and D3. This mode
finishes when the current iLr decreases to zero at t2. (d)
Mode 3 (t2 ≤ t < t3; in Fig. 3(c)): The voltage vAC still
provides energy to the coupled inductor LPFC1 through the
diode Db1 and switch S1. The DC bus capacitor CDC supplies
energy to the inductor Lr, capacitors Cr and Co, and LED tube
lamp through the switch S1 and diodes D1 and D4. At t3, the
switch S1 shifts to the off state, and the inductor current
reaches its peak value; this condition is defined as iLPFC1-pk(t),
(e)
which is given by
2v AC rms sin(2f AC t )
iLPFC1 pk (t ) DTS , (2)
LPFC1
where D and TS are the duty cycle and switching period of the
power switch, respectively.
Mode 4 (t3 ≤ t < t4; in Fig. 3(d)): This mode starts when the
power switch S1 is in the off state at t3. The utility line voltage (f)
vAC and coupled inductor LPFC1 supply energy to the
drain-source capacitor of S1 through the diode Db1. The
inductor current iLPFC1 linearly decreases from the peak level
and can be given by
2v AC rms sin(2f AC t ) VDC
iLPFC1 (t ) t t3 , (3)
LPFC1
where VDC is the voltage of the DC-bus capacitor CDC. (g)
A Single-Stage LED … 1291
(h)
Fig. 3. Operation modes of the proposed driver during the
positive half cycle of input voltage vAC. Fig. 5. Control circuit for the proposed LED tube lamp driver.
vGS1 vAC and coupled inductor LPFC1 provide energy to CDC through
the diode Db1 and body diode of switch S2. The inductor Lr
t provides energy to the capacitors Cr and Co and LED tube
vGS2
lamp through the diodes D1 and D4. At t5, the inductor current
iLr decreases to zero, and the mode ends.
Mode 6 (t5 ≤ t < t6; in Fig. 3(f)): This mode begins when
t
the switch S2 achieves ZVS turn-on at t5. The resonant
vDS1
inductor Lr provides energy to the capacitors Cr and Co and
LED tube lamp through S2 and the diodes D1 and D4. At t6,
t
the inductor current iLr decreases to zero, and the mode ends.
iDS1 Mode 7 (t6 ≤ t < t7; in Fig. 3(g)): During this mode, the
t capacitor Cr provides energy to the inductor Lr, capacitor Co,
and LED tube lamp through S2 and the diodes D2 and D3. The
vDS2 mode ends when the switch S2 shifts to the off state at t7.
Mode 8 (t7 ≤ t <t8; in Fig. 3(h)): During this mode, the
t resonant capacitor Cr and drain-source capacitor of switch S1
provide energy to the DC-linked capacitor CDC, drain-source
iDS2
t
capacitor of S2, capacitor Co, and LED tube lamp through the
diodes D2 and D3. This mode ends when the drain-source
vLPFC1
voltage vDS1 of S1 decreases to zero at t8. Then, Mode 1 begins
for the next high-frequency switching period.
t Fig. 5 shows the circuit diagram for controlling the
single-stage LED tube lamp driver. Utilizing a constant
voltage/current controller (IC1 SEA05) to regulate the output
iLPFC1 voltage and current of the LED lamp, we determine the
output lamp voltage Vo through the resistors Rvs1, VR1, and
t Rvs2, as well as the output lamp current through the resistor R1.
The sensed output signal from pin 5 of the IC1 is fed into the
iLr
high-voltage resonant controller (IC3 ST L6599) through a
t photo-coupler (IC2 PC817). Two gate-driving signals vGS1
and vGS2 are generated from pins 15 and 11 of the IC3,
respectively, to regulate the output voltage and current of the
Mode 1 2 3 4 5 6 7 8
t0 t1 t2 t3 t4 t5 t6 t7 t8
LED tube lamp.
Fig. 4. Theoretical waveforms during the positive half cycle of
input voltage vAC.
III. DESIGN CONSIDERATIONS FOR KEY
COMPONENTS OF THE PROPOSED LED DRIVER
The drain-source capacitor of S2 provides energy to the
inductor Lr, capacitors Cr and Co, and LED tube lamp through A. Design of Coupled Inductors LPFC1 and LPFC2
the diodes D1 and D4. This mode ends when the drain-source The design equation for the coupled inductor LPFC1 (LPFC2) is
voltage vDS2 of S2 decreases to zero at t4. expressed as [26]
Mode 5 (t4 ≤ t < t5; in Fig. 3(e)): This mode starts when the
v AC rms 2 D 2
voltage vDS2 of S2 decreases to zero and the body diode of LPFC1 LPFC 2 , (4)
switch S2 is forward-biased at time t4. The utility line voltage 2 Plamp f S
1292 Journal of Power Electronics, Vol. 16, No. 4, July 2016
1 0.17
fo . (5) M Vr 0.3 .
0.45 1.1
2 Lr Cr
(f) The loaded quality factor QL is expressed as [27]
The design considerations for the series resonant tank Lr
I 2
and Cr are shown in the following. 1
(a) The estimated efficiency ηR of the bridge rectifier M Vr 2
component is expressed as [27]
QL , (11)
f s fo
1
R , (6) fo f s
2VF RF rC 2
2
1 ( 1) where ηI is the estimated efficiency of the half-bridge series
Vo 4 Ro Ro 8 resonant converter with a bridge rectifier.
where VF and RF are the forward voltage drop and equivalent To obtain the ZVS for the two active switches, the
resistor of the diodes, respectively, and rC is the equivalent switching frequency fS is designed to be larger than the
resistor of capacitor Co. resonant frequency fo so that the resonant tank resembles an
With rC of 50 mΩ, Ro of 200 Ω, VF of 1.5 V, and RF of 0.15 Ω inductive network [27].
(according to the datasheet of the utilized diode), the Therefore, the relationship between switching frequency fS
estimated efficiency ηR is given by and resonant frequency f0 is assumed as
1 f s 4 fo .
R 0.95 . (12)
2 1.5 0.15 0.05 2
2
1 ( 1) With ηI of 0.99 and fs of 50 kHz, the quality factor QL is
60 4 200 200 8 given as
A Single-Stage LED … 1293
TABLE II
0.992 KEY COMPONENTS USED IN THE PROPOSED LED TUBE LAMP
1
QL 0.32 0.84 .
DRIVER
1 Component Value
4 Filter Inductor (Lf) 3.3 mH
4 Filter Capacitor (Cf) 0.47 μF/250 V
(g) The input resistor R of the half-bridge series resonant Power Switches (S1, S2) IRF840
converter with a bridge rectifier is expressed as Coupled Inductors (LPFC1,
1.5 mH
Ri 170.6 LPFC2)
R 172.3 . (13)
I 0.99 DC-linked Capacitor
220 μF/450 V
(CDC)
(h) The resonant capacitor Cr is expressed as and computed
Resonant Inductor (Lr) 2 mH
with
Resonant Capacitor (Cr) 82 nF
1 1
Cr 87.9 F Diodes (Db1, Db2) MUR460
2 f oQL R 2 50k 0.84 172.3 Diodes (D1, D2, D3, D4) C3D10060
4 .(14)
Output Capacitor (Co) 470 μF/63 V ×2
In addition, Cr is set to 82 nF.
(i) The resonant inductor Lr is expressed as and computed
with
1 1
Lr 1.98mH .(15)
(2 f o ) Cr
2 2
2 50k 82n
4
In addition, Lr is set to 2 mH.
Fig. 11. Measured voltage vDS2 (200 V/div) and current iDS2 (0.5 Fig. 13. Measured input utility line voltage vAC (50 V/div) and
A/div); time scale: 5 μs/div. current iAC (0.5 A/div); time scale: 5 ms/div.
TABLE III Fig. 14. Measured input current harmonics compared with the
MEASURED OUTPUT VOLTAGE AND CURRENT OF THE PRESENTED IEC 61000-3-2 Class C standards.
LED TUBE LAMP DRIVER UNDER DIFFERENT INPUT VOLTAGES
Input Voltage 100 105 110 115 120
Parameters V V V V V
Efficiency
(%) Db1 C DC
Lf
92.5 L PF C1&L PFC2 S1 Lr
Cf
92
Db2 S2 Cr
91.5
D2 D1
91 D4 D3
90.5 Co
90
100 V 105 V 110 V 115 V 120 V
Input Utility-Line Voltage The utilized control circuit
Fig. 16. Measured efficiency under different input utility line Fig. 17. Designed prototype of the proposed LED tube lamp
voltages. driver.
TABLE IV
COMPARISON OF EXISTING SINGLE-STAGE T8-TYPE LED TUBE LAMP DRIVERS AND THE PROPOSED DRIVER
Existing Driver #1 Existing Driver #2 Existing Driver #3
Item Proposed Driver
[23] [24] [25]
Integration of a
dual-boost converter
Circuit Topology Flyback Converter Buck Converter Buck-boost Converter
with a half-bridge series
converter
Input Utility Line
90–264 V AC 90–264 V AC 85–135 V AC 10–120 V AC
Voltages
19 W 18.3 W (39 V/0.47 20 W 18 W
Output Rated Power
(42 V/0.45 A) A) (85 V/0.235 A) (60 V/0.3 A)
Measured
0.99 0.96 0.996 0.988
Maximum Power
@ 110 V @ 110 V @ 115 V @ 120 V
Factor
Measured Minimum 9% 21.54% 4.1% 7.22%
Current THD @ 180 V @ 110 V @ 115 V @ 120 V
Measured
87.8% 88.56% 87.6% 92.42%
Maximum
@ 180 V @ 180 V @ 135 V @ 120 V
Efficiency
proposed driver with a soft-switching feature comprise the [12] C. Y. Wu, T. F. Wu, J. R. Tsai, Y. M. Chen, and C. C. Chen,
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V. CONCLUSIONS
[14] Y. Qin, D. Lin, and S. Y. Hui, “A simple method for
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A Single-Stage LED … 1297
Chun-An Cheng was born in Kaohsiung, Ching-Shien Tseng was born in Tainan,
Taiwan, in 1974. He received his B.S. degree Taiwan, in 1990. He received his M.S.
in Electrical Engineering from the National degree in Electrical Engineering from I-Shou
Taipei University of Technology, Taipei, University, Kaohsiung, Taiwan, in 2015.
Taiwan, in 1998, and his Ph.D. degree in Since October 2015, he has been with the
Electrical Engineering from the National National Chung-Shan Institute of Science
Cheng Kung University, Tainan, Taiwan, in &Technology, Taiwan, where he is currently
2006. Since August 2006, he has been with an Associate Engineer. His research interests
the Faculty of the Department of Electrical Engineering, I-Shou include power converters and electronic ballasts for lighting
University, Kaohsiung, Taiwan, where he is currently an applications.
Associate Professor. In May 2011, he received the Excellent
Electrical Engineer award from the Chinese Institute of Electrical Kuo-Ching Tseng was born in Tainan,
Engineering (CIEE), Kaohsiung, Taiwan. His main research Taiwan, R.O.C., in 1957. He received his
interests include power electronics, converters, inverters, and M.S. degree in Electrical Engineering from
electronic ballasts/drivers for lighting applications. In addition, Da-Yeh Polytechnic Institute, Chang Hua,
he holds three U.S. patents and eight Taiwan patents. Taiwan, in 1999. From July 1988 to 1996, he
was an R&D Engineer with Lumen Co., Ltd.,
Chien-Hsuan Chang was born in Kaohsiung, Taiwan, R.O.C., where he worked on
Taiwan, in 1974. He received his B.S. degree uninterruptible power supplies (UPSs) and
in Electrical Engineering from the National switching power supply design. He received his Ph.D. degree in
Sun Yat-Sen University, Kaohsiung, Taiwan, Electrical Engineering from National Cheng Kung University,
in 1996, and his M.S. and Ph.D. degrees in Tainan, Taiwan, in 2004. In February 2003, he joined the
Electrical Engineering from the National Department of Electrical Engineering, Da-Yeh Institute of
Chung Cheng University, Chiayi, Taiwan, in Technology. Since 2008, he has been with the Department of
1998 and 2002, respectively. From 2002 to Electronic Engineering, National Kaohsiung First University of
2007, he was a Chief Engineer and Team Leader with the Science and Technology, Kaohsiung, Taiwan, where he is
Department of Telecom Power Module, Acbel Polytech Inc., currently an Associate Professor. He received the Electric Power
Tamsui, Taipei, Taiwan, where he designed and developed Applications Premium for his paper entitled “Novel
high-power density and high-efficiency power modules for High-Efficiency Step-Up Converter” from the Institution of
telecom applications. Since February 2007, he has been with the Electrical Engineers (IEE) in 2004/2005. His current research
Department of Electrical Engineering, I-Shou University, interests include DC/DC converters and power factor correction
Kaohsiung, Taiwan, where he is currently an Associate Professor. techniques, power management control system design, solar
His current research interests include power electronic converters energy conversion system design, switching power converter
and their applications in photovoltaic power systems and LED design, renewable energy conversion system design, and
drivers. hydrogen energy and fuel cell power conversion systems. In
addition, he holds seven Taiwan patents.
Hung-Liang Cheng was born in Chunghwa,
Taiwan, in 1964. He received his B.S., M.S.,
and Ph.D. degrees in Electrical Engineering
from the National Sun Yat-Sen University,
Kaohsiung, Taiwan, in 1986, 1988, and 2001,
respectively. From 1988 to 2007, he was an
Electronic Researcher with the Chung-Shan
Institute of Science and Technology,
Taoyuan County, Taiwan, where he designed and developed
high-power transmitters in radar and missile systems. Since
February 2007, he has been with the Department of Electrical
Engineering, I-Shou University, Kaohsiung, Taiwan, where he is
currently a Professor. His current research interests include
power electronic converters and electronic ballasts/drivers for
lighting applications.