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100 Series Pyro

The document discusses different types of thermocouple and resistance thermometer inserts/probes manufactured according to standards. Some key details include: - The inserts/probes use metal sheathing and mineral insulation to reduce size while allowing use at higher temperatures. They are pliable and can be routed through high temperature environments. - A variety of cold end termination and connector options are available. Common thermocouple types include J, K, T, E, N, R, S and B. Resistance thermometers conform to IEC 751 standards. - Lead wires use PTFE or fiberglass insulation. Multiple lead wire and connector options are described. - Assemblies are available

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0% found this document useful (0 votes)
888 views8 pages

100 Series Pyro

The document discusses different types of thermocouple and resistance thermometer inserts/probes manufactured according to standards. Some key details include: - The inserts/probes use metal sheathing and mineral insulation to reduce size while allowing use at higher temperatures. They are pliable and can be routed through high temperature environments. - A variety of cold end termination and connector options are available. Common thermocouple types include J, K, T, E, N, R, S and B. Resistance thermometers conform to IEC 751 standards. - Lead wires use PTFE or fiberglass insulation. Multiple lead wire and connector options are described. - Assemblies are available

Uploaded by

omkarvadloori
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Bare Tails

100 Series
Thermocouple & Resistance Thermometer Inserts/probes Manufactured as per IEC 1515-1995 Metal Sheathing and mineral insulation reduces overall size of inserts. Can be used at relatively higher temperatures. Pliable and can be routed through high temperature environment. Available with a choice of cold end termination (CJTs) and connectors.

CJT 101 RL Crimp on pot Lead wire Gland T Gland P

CJT 201 E RL Brazed Pot Lead wire Flameproof GlandT

CJT 202

RL Lead wire ISO pot 8mm/12mm CJT 301/401

RL P Lead Wire

CJT 501

40

Certified for use in hazardous area.


Code Options

Code

No of Elements

1 2 3
Code

Simplex Duplex Triplex


Elements

0 15
Code

None Grounded Junction


Mounting Threads

J K T E N R S B Pt
Code

Iron-Constantan Chromel-Alumel Copper-Constanton Chromel-Constanton Nicrosil-Nisil PtRh 13%-Pt PtRh 10%-Pt PtRh30%-PtRh6% Pt100 RTD
Sheath Dia

P/T C
Code

1/4, NPT or M20x1.5 Not applicable.


Lead wire types

1 2 3 4 5
Code

PTFE insulated PTFE with SS over braid PTFE with SS flexhose PTFE + FG with SS over braid PTFE + FG with SS Flexhose
Lead wire length

1.5 3 4.5 6.0 8.0 10 12


Code

1.5mm 3.0mm 4.5mm 6.0mm 8.0mm 10.0mm 12.0mm


Sheath Material

A B C
Code

Standard length 150mm Longer length (define) None, bare tails.


Length of Insert/Probe

316 321 446 Inc

316SS 321SS 446SS Inconel 600


Code CJT Details Code CJT Details

RL E X

Route length Length inclusive of connector threads Length below base plate of terminal Block

CJT 101 CJT 201 CJT 301 CJT 401 CJT 501 CJT601

none, hot end junction made & baretails CJT 701 Cimp-on Pot with lead wire CJT 801 Brazed pot with flameproof(EExd IIC) gland CJT 901 12mm ISO pot with lead wire CJT1001 Crimp-On pot + Fixed connector P on one side CJT1001 Crimp-On pot + Fixed connector P&T on both side CJT1001 ORDERING EXAMPLE 100 SERIES 1-K-6-316-CJT101-RL-A-1-C-Op0

Crimp-on pot + Spring loaded connector both sided. Miniature Plug & Jack Standard Plug and jack Spring loaded Terminal block OD=41, PCD=33 SS Base plate OD=41, PCD=33 SS Base plate OD=55, PCD=46

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

100 Series
Thermocouple & Resistance Thermometer Inserts/Probes
Available in ANSI TC Types J,K,T,E,N,R,S & B (IEC- 584- Part 1,2, &3 Pt100 RTDs to IEC 751- 1995 Ungrounded Hot junction As a standard feature. Integral lead wires with PTFE Or fiberglass insulation Special designs to suit Your applications.

Lead Wire CJT 601 40 P E

T Lead Wire CJT 701

40 Plug & Jack

CJT801/901

Terminal

M4 PCD

OL

CJT1001 1004 X Base Plate

MI TC CABLE DETAILS( BASE METAL Tcs)


MsMi Thermocouple sensors employ a metal sheathed, Mineral insulated cable with matched Thermocouple conductors. The insulation is a compacted mass of MgO and this heterogenous cable, when converted into a Thermocouple sensor offers many unique advantages over the conventional ceramic bead insulated Thermocouples. MsMi Thermocouple sensors are pliable, can be bent, coiled, routed through bends or intricate paths, bundled together to form a Multiple sensor assembly or welded to a tube or any surface to measure skin temperatures. The junction and Thermocouple conductors are not exposed to process fluids thus ensuring a longer usable life. Mi Thermocouples sensors are generally supplied with their hot junction isolated or ungrounded from the sheath. This enables the users to carry out periodical checking of the Thermocouple sensors. Bonded or grounded junction sensors are also supplied against request. Mi Resistance Thermometer sensor incorporates a wire wound element conforming to IEC 751 Class A or B. The element leads are extended to the open end of the sensor by means of a MsMi Transducer lead out cable employing copper conductors, compact mass of MgO as insulation and stainless steel sheath conforming to AISI 316. Thes standard overall sheath diameter available are 6mm and 3.2mm employing Ms MI cable of 5mm and 2.8mm dia respectively. Sensors, when built, are subject to all the routine tests as per IEC 751-1995. Type tests and any other special test can be carried out by mutual agreement.
A N SI Sheath W ire D ia Type D ia

J,K,T,E,N SINGLE

J,K,T,E,N DUPLEX

3.0 4.5 6.0 8.0 3.0 4.5 6.0 8.0

0.6 0.9 1.2 1.6 0.5 0.5 0.9 1.2

LEAD OUT CABLE DETAILS CODE 1:


PTFE Insulated Lead wires RL Flex Tails,7x0.2PTFE insulated,150mm PTFE insulation SS wire Braid Crimpon Pot Flex Tails, 7X0.2 PTFE insulated,150mm Crimp on Pot

CODE 2:
PTFE Insulated Lead wires with SS Over braid

B Define Flex Tails,7x0.2PTFE insulated,150mm SS Flex Hose

RL Crimpon Pot

CODE 3:
PTFE Insulated Lead wires with SS Flexhose

B Define Flextail, 7x0.2PTFE Insulated,150mm Fibreglass coating

RL SS Wire braid Cimp-on Pot

CODE 4:
PTFE + FG With SS Over Braid

CODE 5: PTFE + FG
With SS

B Define SS Flexhose Flextai,7x0.2PTFE Fibreglass Insulated 150mm coating B Define

RL Crimp on Pot RL

Flexhose

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

1/2"NPT(F) OL d

1/2"NPT(F) Extension length='N'

110 Series
E d

Thermocouple & Resistance Thermometer Assemblies less well


Suitable for replacement for existing installations.

T Head HA 101 1/2"NPT(F) Extension length='N'

Element Head HA 104 1/2"NPT(F) Extension length='N' d

Element

E d

Various head assembly types to choose from. Flameproof or Weatherproof execution in SS316 or Aluminum. Terminal head in die cast Aluminum or in 316SS.

T Head HA 102 1/2"NPT(F) Extension length='N'

Element Head

Support T

ube

Element

HA 105 1/2"NPT(F)

E d

E d

T T Head HA 103 Element Head CJT 601(fixed) CJT 701(spring loaded) Element

Available with in-head 2-wire Temperature Transmitter.

HA 106 & HA 107

Code

No of Elements

Code

Options

1 2 3
Code

Simplex Duplex Triplex


Elements

J K T E N R S B Pt
Code

Iron-Constantan Chromel-Alumel Copper-Constanton Chromel-Constanton Nicrosil-Nisil PtRh 13%-Pt PtRh 10%-Pt PtRh30%-PtRh6% Pt100 RTD
Sheath Dia

0 1 2 3 4 6 7 8 10
Code

None Head in 304SS Head in 316SS Extension in 304SS Other Conduit entry In Head Transmitter Brass Cable Gland SS Cable Gland Special requiprement
Mounting Threads

1.5 3 4.5 6.0 8.0 10 12


Code

1.5mm 3.0mm 4.5mm 6.0mm 8.0mm 10.0mm 12.0mm


Sheath Material

1 2 3 4 5 6 7
Code A B C

NPT(F) NPT(M) M20x1.5(F) M20x1.5(M) BSP(F) BSP(M) Other ( Define)


Length N Standard length of 150mm Define N None

Code E OL

Length of insert/ Probe Length inclusive of threads T Overall length

316 321 446 Inc


Code

316SS 321SS 446SS Inconel 600


Head T ype

Code

Head

Assembly

D F C JB

Weatherproof Flameproof IIA/IIB Flameproof IIC Junction Box

HA101 HA102 HA103 HA104 HA105

Code

No of entries

1 2

One entry Two entries ORDERING EXAMPLE 110 SERIES 1-Pt-6-316-D-1-HA105-E-N=75-3-Op0

HA106 HA107

Head only with female threads T Head-Nipple with male threads T Head-Nipple-Union with female Threads T Head-Nipple-Union-Nipple with Male threads T Head with support Tube and ConnectorT Head with insert CJT 601 Head with insert CJT 701

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

Head Connector `T' Connector `P' Element Sheath E 15 30 SS Tag 1/2"NPT (Conduit entry) CODE 'B' 30 Mounting (Bracket) 'OL' Sheath dia

120 Series
Thermocouple & Resistance Thermometer Assemblies less well
With choice of adjustable connectors Long Pliable MI lead out, where required for intricate installation and high temperature route. Flameproof or Weatherproof execution in SS316 or Aluminum. Available with in-head 2-wire Temperature Transmitter.

Head Connector `T' Connector `P' Element Sheath E Sheath dia

'OL' SS Tag 1/2"NPT (Conduit entry) CODE 'L'

Ms Mi Thermocouple or Resistance Thermometers can be provided with a long MI Lead out cable to engage its usage in intricate installations and in high temperature environment. Typical application in turbine casing, SH/RH and drum metal temperature measurements in power plants and measurement of temperature in high temperature application in Fertiliser and Petrochemical plants. These thermocouples can be provided with suitable connectors, weld pads and other accessories for particular use.

Code

No of Elements

Code

Options

1 2 3
Code

Simplex Duplex Triplex


Elements

J K T E N R Pt
Code

Iron-Constantan Chromel-Alumel Copper-Constanton Chromel-Constanton Nicrosil-Nisil PtRh 13%-Pt Pt100 RTD


Sheath Dia

0 1 2 3 4 6 7 8 10 13 14 15
Code

None Head in 304SS Head in 316SS Extension in 304SS Other Conduit entry In Head Transmitter Brass Cable Gland SS Cable Gland Special requiprement Weld pad Weld clamps Grounded junction
Element length

3 4.5 6.0 8.0


Code

3.0mm 4.5mm 6.0mm 8.0mm


Sheath Material

E OL
Code

Immersion Overall length


Connector P

316 321 446 Inc


Code

316SS 321SS 446SS Inconel 600


Head T ype

1/4N 1/4NPT N NPT M20 M20x1.5 Other sizes are also available. Please specify
Code Connector T

D F C JB
Code

Weatherproof Flameproof IIA/IIB Flameproof IIC Junction Box


No of entries

M20 M20x1.5 B BSP N NPT Other sizes are also available. Please specify
Code Head Assembly

S B P L

Surface Mounting for JB Bracket mounting for Head 2Nb Pipe Mounting Local mounting without bracket.

1 2

One entry Two entries

ORDERING EXAMPLE 120 SERIES 2-K-6-316-D-2-B-1/2B-1/2N-OL=15M-Op13,14

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

SS Tag Plate 'B' Connector 'T' Vessel shell

121 Series
Element Sheath SS Coller 10mm

Thermocouple & Resistance Thermometer Assemblies with


Integral Coller. Long Pliable MI lead out, ideal for skin Temperature measurement. Weatherproof execution in SS316 or Aluminum. Available with in-head 2-wire Temperature Transmitter.

19mm

'A' 1/2"NPT (Conduit entry)

40mm

View on 'A'

Bracket mounting or 2Nb pipe mounting.

Ms Mi Thermocouple or Resistance Thermometers can be provided with a long MI Lead out cable to engage its usage in intricate installations and in high temperature environment. An integral coller enables the Thermocouple to be fitted on the vessel/reactor surface. Typical application are measurement of surface temperature of refractory lined vessels, columns, reactors in Petrochemicals plants and Oil Refineries. These thermocouples are provided with a bracket for surface mounting or for mounting on 2 Nb Pipe.
Code
0 1 2 3 4 6 7 8 10 15

Code
1 2 3

No of Elements
Simplex Duplex Triplex

Options
None Head in 304SS Head in 316SS Extension in 304SS Other Conduit entry In Head Transmitter Brass Cable Gland SS Cable Gland Special requiprement Grounded junction

Code
J K Pt

Elements
Iron-Constantan Chromel-Alumel Pt100 RTD

Code
3 4.5 6.0 8.0

Sheath Dia
3.0mm 4.5mm 6.0mm 8.0mm

Code
OL

Element length
Define Overall length

Code

Coller Dimension

Code
316 Inc

Sheath Material
316SS Inconel 600

A OD=30, ID=19, thick=10 B OD=40, ID=19, thick=10 C OD=50, ID=19, thick=10 Other sizes are also available. Please specify Code 1/4N N Connector T 1/4NPT NPT

Code
D F C JB

Head Type
Weatherproof Flameproof IIA/IIB Flameproof IIC Junction Box

Code
S B P L

Head Assembly
Surface Mounting for JB Bracket mounting for Head 2Nb Pipe Mounting Local mounting without bracket.

Code
1 2

No of entries
One entry Two entries

ORDERING EXAMPLE 121 SERIES 2-K-6-316-D-2-B-1/2N-A-OL=15M-Op15

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

122 Series
SS Tag
Plate
'B'

Element
Sheath

Connector 1/4"NPT Pad


Weld

Thermocouple & Resistance Thermometer Assemblies with


Weld pad or Strap on pad. Long Pliable MI lead out, ideal for skin Temperature measurement of pipe or vessel surface. Weatherproof execution in SS316 or Aluminum. Available with in-head 2-wire Temperature Transmitter.

1/2"NPT
(Conduit entry)

'A'

Connector 'T'
Pipe

View on 'A'

View on'B'

Bracket mounting or 2Nb pipe mounting.


Ms Mi Thermocouple or Resistance Thermometers can be provided with a long MI Lead out cable to engage its usage in intricate installations and in high temperature environment. A separate weld pad or Strap-on pad is provided for fixing the Thermocouple to vessel/reactor or on pipe surface. Typical application are measurement of surface temperature of refractory lined vessels, columns, reactors in Petrochemicals plants, Oil Refineries and pipelines. These thermocouples or RTDs are provided with a bracket for surface mounting or for mounting on 2 Nb Pipe. Thermocouples atre provided with ungrounded junction unless specified otherwise.
Code No of Elements Code Options

1 2 3
Code

Simplex Duplex Triplex


Elements

J K Pt
Code

Iron-Constantan Chromel-Alumel Pt100 RTD


Sheath Dia

0 1 2 3 4 6 7 8 10 15 28
Code

None Head in 304SS Head in 316SS Extension in 304SS Other Conduit entry In Head Transmitter Brass Cable Gland SS Cable Gland Special requiprement Grounded junction SS Pipe Strap
Element length

3 4.5 6.0 8.0


Code

3.0mm 4.5mm 6.0mm 8.0mm


Sheath Material

OL
Code

Define Overall length


Pad Dimension

316 Inc
Code

316SS Inconel 600


Head T ype

A 25 x 15x 25 B 25 x 25 x 50 C 25 x 25 x 100 Other sizes are also available. Please specify


Code Connector T

D F C JB

Weatherproof Flameproof IIA/IIB Flameproof IIC Junction Box

1/4N N
Code

1/4NPT NPT
Head Assembly

Code

No of entries

1 2

One entry Two entries

S B P L

Surface Mounting for JB Bracket mounting for Head 2Nb Pipe Mounting Local mounting without bracket.

ORDERING EXAMPLE 122 SERIES 2-Pt-6-316-D-2-B-1/2N-C-OL=3M-Op28

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

123 Series
Tag
plate 1/2"NPT (Conduit entry) Nipple 1/2"Nb, Sch40 N Nipple Shoe EL D Strap for clamping 10 RTD. Strap for clamping head & extension. MI Lead out RTD sensor enclosed in 6mm dia 316 SS sheath

Thermocouple & Resistance Thermometer Assemblies with


Strap on for pipe surface measurement. Pliable MI lead out, ideal for skin Temperature measurement of pipe or vessel surface. Weatherproof execution in SS316 or Aluminum. Available with in-head 2-wire Temperature Transmitter. Quick disconnect jack for using with hand held monitor

Pipe

40

Ms Mi Thermocouple or Resistance Thermometers can be provided with a Pliable MI Lead out cable to engage its usage in intricate installations and for strapping on the pipe surface for skin temperature measurement of gas/oil pipelines or heat traced pipe lines. These thermocouples or RTDs are provided with a stand out nipple for local mounting. Thermocouples atre provided with ungrounded junction unless specified otherwise.

Code

No of Elements

Code

Options

1 2
Code

Simplex Duplex
Elements

J K Pt
Code

Iron-Constantan Chromel-Alumel Pt100 RTD


Sheath Dia

3 4.5 6.0 8.0


Code

3.0mm 4.5mm 6.0mm 8.0mm


Sheath Material

0 1 2 3 4 6 7 8 10 15 28 40

None Head in 304SS Head in 316SS Extension in 304SS Other Conduit entry In Head Transmitter Brass Cable Gland SS Cable Gland Special requiprement Grounded junction SS Pipe Strap Quick Disconnect jack

Code

Element length along the pipe

316 Inc
Code

316SS Inconel 600


Head Type

EL
Code

Define
Pipe Diameter

D
Code

Define
Extension length

D F C JB

Weatherproof Flameproof IIA/IIB Flameproof IIC Junction Box

N
Code

Define
Mounting

L
Code No of entries

Local mounting with extension Nipple

1 2

One entry Two entries

ORDERING EXAMPLE 123 SERIES 1-Pt-6-316-D-1-L-N=200-D=32-EL=200-Op28,40

Pyro Electric Instruments Goa Pvt Ltd.


Office : G/B, Hill Crown Apartments, College Road, Mapusa, Goa 403507; Email: pyroadmin@pyro-electric.in Tel : 091-832-2252719/2264391; Fax : 091-832-2263294.

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