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Operations Management: William J. Stevenson

Reliability

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183 views16 pages

Operations Management: William J. Stevenson

Reliability

Uploaded by

aprian
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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4s-1

Reliability

Operations Management

William J. Stevenson

8th edition

4s-2

Reliability

CHAPTER

4s

Reliability

McGraw-Hill/Irwin

Operations Management, Eighth Edition, by William J. Stevenson Copyright 2005 by The McGraw-Hill Companies, Inc. All rights reserved.

4s-3

Reliability

Reliability
Reliability:

The ability of a product, part, or system to perform its intended function under a prescribed set of conditions
Situation in which a product, part, or system does not perform as intended of conditions under which an items reliability is specified

Failure:

Normal

operating conditions: The set

4s-4

Reliability

Reliability is a Probability

Probability that the product or system will:


Function when activated Function for a given length of time Events whose occurrence or nonoccurrence do not influence each other The use of backup components to increase reliability

Independent events

Redundancy

4s-5

Reliability

Rule 1

Lamp 1

Lamp 2

.90

.80

.90 x .80 = .72

4s-6

Reliability

Rule 2

.80

Lamp 2 (backup)

.90
Lamp 1

.90 + (1-.90)*.80 = .98

4s-7

Reliability

Rule 3
.70
Lamp 3 (backup for Lamp 2)

.80
Lamp 2 (backup for Lamp1)

.90
Lamp 1

1 P(all fail) 1-[(1-.90)*(1-.80)*(1-.70)] = .994

4s-8

Reliability

Example S-1 Reliability


Determine the reliability of the system shown

.90

.92

.98

.90

.95

4s-9

Reliability

Example S-1 Solution


The system can be reduced to a series of three components

.98

.90+.90(1-.90)

.95+.92(1-.95)

.98 x .99 x .996 = .966

4s-10 Reliability

Failure Rate
Figure 4S.1

Failure Rate

Infant mortality

Failures due Few (random) failures to wear-out Time, T

4s-11 Reliability

Exponential Distribution
Figure 4S.2

Reliability = e -T/MTBF 1- e -T/MTBF T Time

4s-12 Reliability

Normal Distribution
Figure 4S.3

Reliability

4s-13 Reliability

Availability

The fraction of time a piece of equipment is expected to be available for operation


Availability MTBF MTBF MTR

MTBF = mean time between failures MTR = mean time to repair

4s-14 Reliability

Improving Reliability
Component design Production/assembly techniques Testing Redundancy/backups Preventive maintenance procedures User education System design

4s-15 Reliability

CHAPTER

4s

Additional PowerPoint slides contributed by Geoff Willis, University of Central Oklahoma.

4s-16 Reliability

Reliability

Probability Failure Normal operating conditions (remember Taguchi) Redundancy

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