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Formalin Plant Training: Nse Polymer SDN BHD

The document describes the process flow for a formalin plant. It involves several steps: pre-heating raw materials like water and methanol; mixing the materials in a multi-vessel and passing through a flame arrestor; circulating the mixture through multiple absorption towers to produce formalin; and shutting down systems like steam filters and reboilers when production is stopped. The plant uses various pumps, tanks, heat exchangers and control valves to regulate temperatures and flows at each stage of formalin production.

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Mario_othman
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528 views13 pages

Formalin Plant Training: Nse Polymer SDN BHD

The document describes the process flow for a formalin plant. It involves several steps: pre-heating raw materials like water and methanol; mixing the materials in a multi-vessel and passing through a flame arrestor; circulating the mixture through multiple absorption towers to produce formalin; and shutting down systems like steam filters and reboilers when production is stopped. The plant uses various pumps, tanks, heat exchangers and control valves to regulate temperatures and flows at each stage of formalin production.

Uploaded by

Mario_othman
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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FORMALIN

PLANT
TRAINING
NSE POLYMER SDN BHD
FORMALIN PROCESS FLOW
PRE HEAT
SYSTEM
WATER WARMING
REFILL

FORMALIN
FORMALIN
PLANT
PLANT

SYSTEM TAIL GAS


SHUTDOWN CIRCULATION

IGNITION
OF TAIL
GAS
BOILER
HOT WATER TANK
0.2
MPa

SOFT SOFT HOT


WATER WATER WATER
TANK PUMP TANK

STEAM DOME
0.6
MPa

HOT HOT CONTROL


STEAM
WATER WATER VALVE (LIC
DOME
TANK PUMP 802)
ABSORPTION TOWER #2

SOFT GLASS
GLASS
SOFT SOFT
SOFT ABSORPTIO
ABSORPTIO
WATER TUBE
TUBE
WATER WATER
WATER LEVEL NNTOWER
TOWER#2
#2
TANK
TANK PUMP LEVEL
PUMP
ABSORPTION TOWER #2 TO TOWER #1

TOWER #2 CONTRO
ABSORPTIO
CIRCULATIO L VALVE
N TOWER #2
N PUMP (LIC
804)

ABSORPTIO GLASS TUBE


N TOWER #1 LEVEL
ABSORPTION TOWER #2 CIRCULATION

TOWER
TOWER#2
#2 HEAT
HEAT
ABSORPTIO
ABSORPTIO ABSORPTIO
ABSORPTIO
CIRCULATIO
CIRCULATIO EXCHANGER
EXCHANGER
NNTOWER
TOWER#2
#2 NNTOWER
TOWER#2
#2
NNPUMP
PUMP #2
#2

ABSORPTION TOWER #3 CIRCULATION

TOWER #3 HEAT
ABSORPTIO ABSORPTIO
CIRCULATIO EXCHANGER
N TOWER #3 N TOWER #3
N PUMP #3
ABSORPTION TOWER #1 CIRCULATION

ABSORPTIO TOWER #1 HEAT ABSORPTIO


N TOWER #1 CIRCULATIO EXCHANGER N TOWER #1
N PUMP #1
PRE HEAT SYSTEM
STEAM STEAM STEAM STEAM
BOILER HEADER DOME DISTRIBUTOR FILTER

METHANOL
STEAM
JACKET

AIR ROOT AIR MULTI FLAME CALCAR


MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 100°C
METHANOL PUMPING INTO
REBOILER
METHAN METHAN GLASS
OL OL IN TUBE
STORAGE FEED LEVEL
TANK PUMP

METHAN
OL
FILTER

EVAPORATO CONTROL
REBOILER VALVE
R PAN
(LIC 801)
IGNITOR COMBUSTION
STEAM STEAM STEAM STEAM
BOILER HEADER DOME DISTRIBUTOR FILTER

FLAME IGNITOR
AIR ROOT AIR MULTI
MIXER ARRESTOR START
BLOWER HEATER VESSEL
(air flow (temp > (temp > FILTER
1000M³/h) 70°C) 80°C) (temp >
FT803 TE821 TE834 80°C)
TE822
CALCAR
EVAPORATOR
(temp @ 300 -
PAN
350°C)
REBOILER

METHANOL METHANOL IGNITOR


FILTER TANK STOP
PRODUCTION RUNNING
AIR ROOT AIR MULTI FLAME CALCAR
MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 650°C

HUMIDITY ABSORPTION ABSORPTION


SEPARATOR TOWER #2 & 3 TOWER #1

OPEN
FORMALIN
AIR
TANK
STEAM STEAM STEAM STEAM
BOILER
HEADER DOME DISTRIBUTOR FILTER

AIR ROOT AIR MULTI FLAME CALCAR


MIXER ARRESTOR (silver + copper)
BLOWER HEATER VESSEL
FILTER temp @ 650°C

TAIL GAS OFF GAS HUMIDITY ABSORPTION ABSORPTION


HEATER BLOWER SEPARATOR TOWER #2 & 3 TOWER #1

EVAPORATOR
PAN ABSORBING
BARREL FORMALIN
REBOILER TANK

METHANOL TAIL GAS


METHANOL
FILTER BOILER
TANK
PLANT SHUTDOWN
OFF GAS AIR ROOT
HUMIDITY TAIL GAS
ROOT FAN
SEPARATOR HEATER
BLOWER BLOWER

STEAM STEAM
DOME HEADER REBOILER

PLANT
STEAM EVAPORATOR
SHUTDOWN
PLANT
DISTRIBUTOR PAN
SHUTDOWN

METHANOL
STEAM
AIR HEATER CALCAR STEAM
FILTER
JACKET

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