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This document provides an overview of the key concepts from the textbook "Design and Analysis of Engineering Experiments" by Douglas C. Montgomery. It discusses the goals of experimental design, including reducing time to develop new products and improving existing processes. It outlines the history of experimental design through four eras since 1918. The basic principles of randomization, replication, and blocking are introduced. Strategies like factorial designs are discussed as statistically designed experiments that are more effective than one-factor-at-a-time testing. The document concludes with an overview of the steps to properly plan, conduct, and analyze an experiment.

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Dennis Lim
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63 views13 pages

PT 01

This document provides an overview of the key concepts from the textbook "Design and Analysis of Engineering Experiments" by Douglas C. Montgomery. It discusses the goals of experimental design, including reducing time to develop new products and improving existing processes. It outlines the history of experimental design through four eras since 1918. The basic principles of randomization, replication, and blocking are introduced. Strategies like factorial designs are discussed as statistically designed experiments that are more effective than one-factor-at-a-time testing. The document concludes with an overview of the steps to properly plan, conduct, and analyze an experiment.

Uploaded by

Dennis Lim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 13

Design and Analysis of

Engineering Experiments
Douglas C. Montgomery
Professor of Engineering
Arizona State University
DOX 5E Montgomer

Design of Engineering Experiments


Part 1 Introduction
Chapter 1, Text
Why is this trip necessary? Goals of the
course
An abbreviated history of DOX
Some basic principles and terminology
The strategy of experimentation
Guidelines for planning, conducting and
analyzing experiments
DOX 5E Montgomer

Introduction to DOX
An experiment is a test or a series of tests
Experiments are used widely in the engineering
world

Process characterization & optimization


Evaluation of material properties
Product design & development
Component & system tolerance determination

All experiments are designed experiments, some


are poorly designed, some are well-designed
DOX 5E Montgomer

Engineering Experiments

Reduce time to design/develop


new products & processes
Improve performance of
existing processes
Improve reliability and
performance of products
Achieve product & process
robustness
Evaluation of materials, design
alternatives, setting component
& system tolerances, etc.

DOX 5E Montgomer

Four Eras in the History of DOX


The agricultural origins, 1918 1940s
R. A. Fisher & his co-workers
Profound impact on agricultural science
Factorial designs, ANOVA
The first industrial era, 1951 late 1970s
Box & Wilson, response surfaces
Applications in the chemical & process industries
The second industrial era, late 1970s 1990
Quality improvement initiatives in many companies
Taguchi and robust parameter design, process robustness
The modern era, beginning circa 1990
DOX 5E Montgomer

The Basic Principles of DOX


Randomization
Running the trials in an experiment in random order
Notion of balancing out effects of lurking variables

Replication
Sample size (improving precision of effect estimation,
estimation of error or background noise)
Replication versus repeat measurements?

Blocking
Dealing with nuisance factors

DOX 5E Montgomer

Strategy of Experimentation
Best-guess experiments
Used a lot
More successful than you might suspect, but there are
disadvantages

One-factor-at-a-time (OFAT) experiments


Sometimes associated with the scientific or
engineering method
Devastated by interaction, also very inefficient

Statistically designed experiments


Based on Fishers factorial concept

DOX 5E Montgomer

Factorial Designs
In a factorial experiment, all
possible combinations of
factor levels are tested
The golf experiment:

Type of driver
Type of ball
Walking vs. riding
Type of beverage
Time of round
Weather
Type of golf spike
Etc, etc, etc

DOX 5E Montgomer

Factorial Design

DOX 5E Montgomer

Factorial Designs with Several Factors

DOX 5E Montgomer

10

Factorial Designs with Several Factors


A Fractional Factorial

DOX 5E Montgomer

11

Planning, Conducting & Analyzing


an Experiment
1.
2.
3.
4.
5.
6.
7.

Recognition of & statement of problem


Choice of factors, levels, and ranges
Selection of the response variable(s)
Choice of design
Conducting the experiment
Statistical analysis
Drawing conclusions, recommendations
DOX 5E Montgomer

12

Planning, Conducting & Analyzing


an Experiment

Get statistical thinking involved early


Your non-statistical knowledge is crucial to success
Pre-experimental planning (steps 1-3) vital
Think and experiment sequentially (use the KISS
principle)
See Coleman & Montgomery (1993) Technometrics
paper + supplemental text material

DOX 5E Montgomer

13

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