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PB Engine Kappa Eng

This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

Uploaded by

Moaed Kanbar
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
3K views15 pages

PB Engine Kappa Eng

This document provides an overview of the Kappa engine including its specifications, components, and electrical management system. It details the engine's application, cylinder block design, timing chain system, valve train, intake/exhaust manifolds, and electrical component locations. Graphs from the engine management system at idle and other speeds are also shown.

Uploaded by

Moaed Kanbar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Kappa () Engine

Copyright by Hyundai Motor Company. All rights reserved.

Kappa () Engine

Application
Transmission

Engine

M/T

Area

A/T

Kappa 1.2L
(1,197cc)
Kappa 1.25L
Gasoline

M5EF2

General

India

(1,248cc)
Gamma 1.4
M5CF1-1

Europe

A4CF1

Gamma 1.6

U 1.4

M5CF2-1

U-II 1.6

M6CF3-1

Diesel

: A/T, M/T

: M/T ONLY

Kappa () Engine

Specification
Kappa (PA)

Epsilon (TB)

Items
I4 1.2L

I4 1.25L

I4 1.1L

Displacement (cc)

1,197

1,248

1,086

Bore Stroke (mm)

7175.6

7178.8

6777

Bore pitch (mm)

78.5

72.5

Compression Ratio

10.5

10.1

Max. Torque (kgf.m)

11.4 / 4,000rpm

11.9 / 4,000rpm

10.1

Torque (kgf.m) @ 2000rpm

10.2

10.25

8.7

Max. Power (PS)

79 / 5,200 rpm

77 / 6,000rpm

69

Max. Speed (kph)

167

170

154

Kappa () Engine
Engine Overview

4
M12 Long Reach
Spark Plug

Roller Swing Arm, HLA

Timing Cover is combined


with support bracket

Stretchy Belt

Offset Crank

Aluminum block
Reversed intake and exhaust
Timing chain

Kappa () Engine

Cylinder Block / Driving Belt

Cylinder Block

Oil Pump

Driving Belt

SST
Parts No. : 09252-03100

HPDC Aluminum Block


Ladder Frame

Oil Filter

Ladder frame is applied


Stretch serpentine driving belt is used.

Oil Pan

Oil pump is installed in block


Open deck

Kappa () Engine

Moving Parts
Oil Drain Hole

OFFSET

Reduced side force of piston


- Reduced fuel consumption and NVH
Offset : Bore center and Crank bore center
Reduced weight 4 balance weight
Applied oil drain hole between oil ring groove and pin hole.
- Reduced oil consumption.
Graphite coating (reduced friction)

1.20L

4-B/W

1.25L

< Crankshaft >

8-B/W

Kappa () Engine

Cylinder Head / Cooling circuit

Cylinder Head
In-line 4 cylinder, 16 valves
Engine coolant : U-Turn Flow in cylinder head
M12 Long Reach Spark Plug is applied
Head bolt tightening torque : 1.5kgf.m + 90 + 120
Wax type thermo-state : inlet control
ECT sensor is installed on cylinder head

Kappa () Engine

Timing Chain / Valve Train


Roller Swing
Arm
Plastic Cover

HLA
Beehive
Valve Spring

Valve Train

Auto-tensioner
Timing Chain System

Support bracket is combined with timing chain cover


Roller swing arm & HLA (Improved fuel consumption)
Timing chain
cover

Beehive Valve spring (Improved fuel consumption)


Plastic P.C.V.-Valve (Reduced weight)
Silent timing chain (Improved NVH)
Oil pump is operated by timing chain ( 1 timing chain)

Kappa () Engine

Timing Chain Marks

Auto-tensioner

Oil Pump Sprocket

Timing Chain System

Kappa () Engine

10

Intake / Exhaust Manifold

Intake Manifold

Exhaust Manifold

Plastic intake manifold : Reduced weight


Cast iron exhaust manifold
Intake and exhaust manifold is reversed
Rosa type ISA is applied
WCC is used

Kappa () Engine

11

Location of EMS Components


Injector
Delivery Pipe

Knock sensor
Conn.
TPS

CMP
Ignition Coil

PCSV

MAP
Oxygen sensor
Oil Pressure S/W

CKP
(at TM housing)

ECT

Kappa () Engine

12

EMS Components
Long reach spark plug
PCM (ECM+TCM)
Rectangular delivery pipe (SUS)

154pin

PCM (Powertrain Control Module) - ECM + TCM


M12 Long Reach Spark Plug
Mechanical type throttle valve
2X2 Ignition Coil
Rectangular delivery pipe (SUS)
2X2 Ignition coil

- No needed damper

Throttle body
PCSV

Kappa () Engine

13

GDS Current Data at Idle


IG ON

Idle

1500rpm

3000rpm

Red zone

Kappa () Engine

14

GDS Current Data at Idle


IG ON

Idle

1500rpm

3000rpm

Red zone

Kappa () Engine

15

GDS Current Data at Idle


IG ON

Idle

1500rpm

3000rpm

Red zone

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