The document discusses key concepts in present economy analysis, which involves evaluating alternatives based on immediate costs when time factors are negligible. It provides examples of applying present economy analysis to various decisions, including selecting materials or methods, site location, worker proficiency, tool maintenance, and optimal personnel utilization. The examples calculate costs to determine the most economical option in each case.
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Present Economy
The document discusses key concepts in present economy analysis, which involves evaluating alternatives based on immediate costs when time factors are negligible. It provides examples of applying present economy analysis to various decisions, including selecting materials or methods, site location, worker proficiency, tool maintenance, and optimal personnel utilization. The examples calculate costs to determine the most economical option in each case.
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PRESENT ECONOMY
Present Economy involves the analysis of
problems for manufacturing a product or rendering a service based on present or immediate costs. Present Economy studies usually occur when the effects of time such as interest and depreciation are negligible. Present economy analysis is employed when the alternatives to be compared will provide the same result and the length of time involved in the study is relatively short. Present economy studies occur in the following situations: Selection of materials Selection of method to be used Selection of design Selection of site location for a project Comparison of proficiency among workers Economy of tool and equipment maintenance Economy of number of workers Selection of Material In manufacturing a product it is usually happens that two or more materials are available and such materials will be equally satisfactory. The problem therefore reduces to which among the materials will result in the most economical product and at the same time give the best results. example1 A diesel engine uses Type A filter and high- grade lubricant oil consisting $5.50 per liter. With this filter, the oil and the filter have to be changed every 500 hours of operation, and 5 liters of oil have to be added every 100 hours. This filter costs $148 a piece. Eighty liters of oil fill the engine. Another type, filter B, costing $120 may be used with a lower grade of oil costing $4.80 per liter. However, if this filter is used, the oil and filter have to be changed every 300 hours, and 10 liters are added after each 150 hours the engine is used. Which type of filter and oil would you recommend? Selection of Method In digging ditches or irrigation canals, manual labour or a ditch digging machine may be used and both methods will give satisfactory results. In mechanical operations a product may be made by two or more methods giving equivalent results. Example 2 A construction company in Manila will bid on the digging of an irrigation canal in a nearby province which measures 2 meters wide, 1 meter deep, and 2 km long. Twenty labourers will be employed at P120 each per day, and they can dig, on the average of ½ cubic meters per hour. In addition, 2 foreman will also be employed at P250 each per day. A dicth-digging machine may be rented at a cost of P750 a day, in actual use and in transit to and from the construction site. In actual use, fuel and oil will cost P280 a day. Freight charges for transporting the machine will be P1200 each way. The machine operator accompanies the machine and is paid P280 each day. The services of 2 laborers would also be needed, in addition to the services of the machine. The machine can dig 1 cubic meter every 4 minutes. Allowing P20,000 for profit and contingencies, determine the lowest bid price of the company. Selection of Design In the design of a machine to produce a certain product, the engineer responsible for the work will usually make as many designs as possible and from which, by a process of elimination, he will select the design best suited for the work to be done with particular care being given to the one which will do the work with the utmost economy. Example 3 A company manufactures 1,000,000 units of a product yearly. A new design of the product will reduce materials cost by 12%, but will increase processing cost by 2%. If materials cost is $1.20 per unit and processing will cost $0.40 per unit, how much can the company afford to pay for the preparation of the new design and making changes in equipment? Site selection In the choice of a factory site many factors are to be considered, among which are the cost of the land, the construction cost at the different possible sites, the availability of skilled labour, and many other factors. In highway or dam construction, the location of the borrow pit will affect the cost of the earth to be transported. Example 4 A certain masonry dam requires 200,000 cubic meters of gravel for its construction. The contractor found two possible sources for the gravel with the following data: SOURCE A SOURCE B AVERAGE DISTANCE, GRAVEL PIT TO 3.0 KM 1.2 KM DAM SITE GRAVEL COST/CU.M AT PIT $10.00 PURCHASE PRICE OF PIT $800,000 ROAD CONSTRUCTION NECESSARY $450,000 OVERBURDEN TO BE REMOVED AT 90,000 CU.M $4.20 PER CUBIC METER HAULING COST PER CU.M PER KM $4.00 $4.00
Which of the two sites will give lesser
cost? Comparison of Proficiency of Workers In industrial operations where the efficiency of workers is a factor affecting costs, it is usually observed that workers have varying efficiencies. Where the proficiencies of workers can be translated into monetary values, efficient and diligent workers are paid higher wages. Example 5 Two workers, A and B, produce the same product on identical machines. A receives $25 per hour and he produces 100 units per hour. B is able to produce 120 units per hour. The machine rate or cost of operation of the machines used by them is $100 per hour. Determine the cost per piece for worker A. Determine the hourly wage of worker B in order that his cost per piece will equal that of A. Economy of Tool and Equipment Maintenance In many activities, tools have to be sharpened from time to time, and equipment have to be kept in optimum operating condition all the time. Example 6 A machine used for cutting materials in a factory has the following outputs per hour at various speeds and requires periodic tool regrinding at the intervals cited.
SPEED OUTPUT PER TOOL
HOUR REGRINDING A 200 PIECES EVERY 8 HRS B 250 PIECES EVERY 7 HRS C 280 PIECES EVERY 5 HRS A set of tools costs P1,800 and can be ground twenty times. Each regrinding costs P18 and the time needed to regrind and change tools is 1 hour. The machine operator is paid P28 per hour including the time the tool is changed. The tool grinder who also sets the tools to the machine is paid P25 per hour. The hourly rate chargeable against the machine is P54, regardless of machine speed. Which speed is the most economical? Economy in the Utilization of Personnel In many industrial operations it is observed that a certain number of workers cooperating on a specific phase of the work will lead to the highest productivity. An increase beyond this number will often cause the taking into effect of the Law of Diminishing Returns. Example 7 A contractor has a job which should be completed in 100 days. At present, he has 80 men on the job and it is estimated that they will finish the work in 130 days. Of the 80 men, 50 are each paid $120 a day, 25 at $180, and 5 at $250 a day. For each day beyond the original 100 days, the contractor has to pay $500 liquidated damages. How many more men should the contractor add so that he can complete the work on time? If of the additional men, 2 are paid $180 a day, and the rest at $120 a day, would the contractor save money by employing more men and not paying the fine?