TOYOTA Technician >> Tool and Measurement

Tool and Measuring Instrument Basics

Basic concept for using tools and measuring instruments

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Choose tools according to the type of job.

Socket wrench set

Boxend wrench Openend wrench

(1/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Choose tools according to the speed with which the job can be done.

Ratchet handle Sliding handle Spinner handle

(2/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Choose tools with consideration for the size of turning torque

(3/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Handling cautions/1.Size and application of the tool

(4/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Handling cautions/2. Applying strength 1

(4/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Handling cautions/3. Applying strength 2

(4/4)
TOYOTA Technician >> Tool and Measurement
Hand Tools Choose a Tool

Handling cautions/4. Using a torque wrench

(4/4)
TOYOTA Technician >> Tool and Measurement
Socket
Hand Tools
(Socket Wrench Set)

Size

Depth Jaws

(1/1)
TOYOTA Technician >> Tool and Measurement
Socket Adapter
Hand Tools
(Socket Wrench Set)

Socket adapter
(Large - small)

Socket adapter
(Large - small)

Socket adapter
(Small - large) Socket with
small drive
size

Socket adapter
(Small - large)

Socket with large

(1/1)
TOYOTA Technician >> Tool and Measurement
Universal Joint
Hand Tools
(Socket Wrench Set)

(1/1)
TOYOTA Technician >> Tool and Measurement
Extension Bar
Hand Tools
(Socket Wrench Set)

(1/1)
TOYOTA Technician >> Tool and Measurement
Spinner Handle
Hand Tools
(Socket Wrench Set)

(1/1)
TOYOTA Technician >> Tool and Measurement
Spinner Handle
Hand Tools
(Socket Wrench Set)

L- shape T- shape

(1/1)
TOYOTA Technician >> Tool and Measurement
Ratchet Handle
Hand Tools
(Socket Wrench Set)

Loosening Tightening

(1/1)
TOYOTA Technician >> Tool and Measurement
Boxend Wrench
Hand Tools
(Offset Wrench)

(1/1)
TOYOTA Technician >> Tool and Measurement
Openend Wrench
Hand Tools
(spanner)

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Adjustable Wrench

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Spark Plug Wrench

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Screwdriver

REFERENCE:
Choosing a screwdriver according to use
(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Needle-Nose Pliers

Transformation

Before transformation

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Slip-Joint Pliers

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Cutting Pliers (Nipper)

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Hammer

Ball pin
hammer

Plastic
hammer

Test hammer

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Brass Bar

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Gasket Scraper

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Center Punch

(1/1)
TOYOTA Technician >> Tool and Measurement
Hand Tools Pin Punch

(1/1)
TOYOTA Technician >> Tool and Measurement
Air Tools Air Tools

Handling caution

(1/1)
TOYOTA Technician >> Tool and Measurement
Air Tools Air Impact Wrench

Dedicated
socket Pin
O- ring

(1/1)
TOYOTA Technician >> Tool and Measurement
Air Tools Air Ratchet Wrench

(1/1)
TOYOTA Technician >> Tool and Measurement
To Obtain Accurate
Measuring Instruments
Measured Values

Points to check before measurement:

Measuring
precision: 0.05mm

Required
precision:
0.01mm

(1/3)
TOYOTA Technician >> Tool and Measurement
To Obtain Accurate
Measuring Instruments
Measured Value

Points to be observed when measuring

(2/3)
TOYOTA Technician >> Tool and Measurement
To Obtain Accurate
Measuring Instruments
Measured Value

NOTICE

(3/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Torque Wrench

Application

1. Preset type
2. Leaf spring type
(1) Standard type (2) Small torque type (1/2)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Torque Wrench

NOTICE

REFERENCE:
Torque calculation
(2/2)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Vernier Caliper

Application

Inside diameter of measuring jaws

Stop screw Depth measurement

Depth rod
Main scale
Vernier scale

Outside diameter of measuring jaws

(1/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Vernier Caliper

Instructions

Stopper screw

Vernier

REFERENCE:
Example of use
(2/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Vernier Caliper

Reading measurement

45mm 0.25mm

(3/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Micrometer

Application

Anvil

Spindle

Lock clamp Screw Thimble Ratcher stopper

(1/4)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Micrometer

1. Zero calibration

(2/4)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Micrometer

2. Measuring

(3/4)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Micrometer

3. Reading measurement value

Sleeve Thimble

1mm
increments

Base line on
the sleeve

0.5mm
increments

55.5 mm
0.45 mm

(4/4)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Dial Gauge

Application

Long type Roller type

Seesaw type Flat plate

(1/2)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Dial Gauge

Instructions

Measuring Reading
measurement
value

(2/2)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Caliper Gauge

Application

Inside diameter

Moveable lug Fixed lug

Movement button
(opens and closes
the moveable lug)

Indicator dial
(rotate to indicate
zero)

(1/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Caliper Gauge

Instructions

Adjusting to zero

Measuring

(2/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Caliper Gauge

NOTICE

(3/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Cylinder Gauge

Application

Micrometer

Replacement rod
set screw

Probe

Replacement
rod

(1/5)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Cylinder Gauge

1. Cylinder gauge set

(2/5)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Cylinder Gauge

2. Zero calibration of cylinder gauge

Micrometer Spindle

Clamp

Stand

(3/5)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Cylinder Gauge

3. Cylinder bore measurement

Extension side Contraction side

Probe

Guide
plate

(4/5)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Cylinder Gauge

4. Reading measurement value

Extension side Contraction side

Thrust
direction

Ovaling
Crankshaft
direction

Tapering

(5/5)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Plastigage

(1/1)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Spark Plug Gap Gauge

Application

(1/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Spark Plug Gap Gauge

Adjustment

Ground Adjustment
electrode plate

Center electrode
Insulation

(2/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Spark Plug Gap Gauge

NOTICE

Dark blue line Yellowish green line

Adjustment plate

Iridium

Platinum Platinum

Platinum spark plug Iridium spark plug

(3/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Thickness Gauge

Application

(1/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Thickness Gauge

Instructions

(2/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Thickness Gauge

NOTICE

(3/3)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Application/1. Function selector switch

(1/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Application/2. Range selector switch

(2/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Application/3.Display panel

(3/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Application/4. Test lead terminal

(4/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Application/5. Test lead

400A probe

IC clip Alligator clip

Pin Base lead

(5/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Instructions/1. DC voltage measurement

Voltage (V)

Range selector switch

Function selector switch

(6/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Instructions/2. DC current measurement (under 20A)

DC ( )
Current (A)
DC/AC switch

Function selector switch

(7/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

Instructions/2. DC current measurement (under 20A)

Zero adjuster dial

400A
probe

400A probe
Power/ range
Direction selector Current (A)
of current switch
DC ( )

DC/AC switch

Function selector switch

(8/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

3. Measuring resistance

(9/10)
TOYOTA Technician >> Tool and Measurement
Measuring Instruments TOYOTA Electrical Tester

NOTICE

(10/10)
TOYOTA Technician >> Tool and Measurement
Others Auto Lift

Plate type

Swing arm type Four column lift type

(1/4)
TOYOTA Technician >> Tool and Measurement
Others Auto Lift

1. Setting

Lift center

Center of
gravity

(2/4)
TOYOTA Technician >> Tool and Measurement
Others Auto Lift

NOTICE

Swing arm type

4- column lift type Plate type

(3/4)
TOYOTA Technician >> Tool and Measurement
Others Auto Lift

2. Lift up / Lift down

(4/4)
TOYOTA Technician >> Tool and Measurement
Others Jack

Jack Rigid rack

(1/5)
TOYOTA Technician >> Tool and Measurement
Others Jack

1. Preparation

(2/5)
TOYOTA Technician >> Tool and Measurement
Others Jack

2. Jacking up

(3/5)
TOYOTA Technician >> Tool and Measurement
Others Jack

3. Support with rigid rack

(4/5)
TOYOTA Technician >> Tool and Measurement
Others Jack

4. Jacking down

(5/5)
TOYOTA Technician >> Tool and Measurement
Hand Tools Screwdriver

Choosing a screwdriver according to use

Penetration screwdriver Stubby screwdriver

Fine
Square- shank screwdriver
screwdriver
Shank is square.
TOYOTA Technician >> Tool and Measurement
Measuring Instruments Torque wrench
TOYOTA Technician >> Tool and Measurement
Measuring Tools Vernier Caliper

Examples of use