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Api 510 Course

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179 views13 pages

Api 510 Course

course

Uploaded by

Rami Ghorbel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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WI 3.

Duties & Responsibilities

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Main Responsibilities

 Code compliance

 Workmanship control

 Documentation control

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Personal Attributes
 Honesty

 Integrity

 Knowledgeable

 Good communicator

 Physically fit.

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Duties of a Welding Inspector

 Before Welding.
before assembly.
after assembly.

 During welding.

 After welding.
Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1 Duties Before Welding

 Check all documentation

 Check all consumables

 Check materials, dimensions and condition

 Preheating, method and temperature

 Check fit and set-up.

 Ensure no undue stress is applied to the joint

 Check welding equipment

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Duties During Welding

 Check amperage, voltage, polarity

 Ensure the correct technique, run sequence.

 Check run out lengths, time lapses.

 Cleaning between passes

 Interpass temperatures

 Consumable control

 Maintenance of records and reports


Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1 Duties After Welding
 Post cleaning
 Visual inspection of completed welded joint
 Check weld contour and width
 PWHT
 Dimensional accuracy
 Weld reports
 Tie up with NDT
 Monitor any repairs
Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1 Summary of Duties
It is the duty of a Welding Inspector to ensure all the welding and
associated actions are carried out in accordance with the
specification and any applicable procedures.
A Welding Inspector must:
Observe
To observe all relevant actions related to weld quality
throughout production.
Record
To record, or log all production inspection points
relevant to quality, including a final report showing all
identified imperfections
Compare
To compare all recorded information with the
acceptance criteria and any other relevant clauses in the
applied application standard
Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1 Welding Inspectors Equipment

 Measuring device e.g flexible tape, steel rule

 Temperature indicating crayons

 Welding gauges e.g. TWI multi-purpose gauge

 Voltmeter

 Ammeter

 Magnifying glass

 Torch/flash light

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Welding Inspectors Gauges

10mm 10mm 1

G.A.L. G.A.L. 3

4
L
S.T.D.
16mm
S.T.D.
16mm An explanation on the use 5

of these gauges will be 6

Fillet Weld Gauges give in the practical


sessions

HI-LO Single Purpose Welding Gauge


IN
0 1/4 1/2 3/4

Misalignment Gauges
TWI Multi-purpose Welding Gauge
Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1 Welding Inspectors Equipment

Amp Meter

Volt Meter

Tongue
Tester
Copyright © 2004 TWI Ltd M.S.Rogers
WI 3.1

Any Questions

Copyright © 2004 TWI Ltd M.S.Rogers


WI 3.1 Questions
QU 1. Give the three main responsibilities of a Welding Inspector

QU 2. Give the main attributes, which all Welding Inspectors must


possess

QU 3. A Welding Inspector should refer to What documents and


records

QU 4. Give six main duties of a Welding Inspector before welding

QU 5. Give six main duties of a Welding Inspector during welding

QU 6. Give six main duties of a Welding Inspector after welding

Copyright © 2004 TWI Ltd M.S.Rogers

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