CNC machines like lathes and multi-spindle lathes are used. The CNC lathe has x and z axes and can mount up to 8 tools. Fanuc and Sib-men are common CNC lathe brands. G-codes control positioning and M-codes control functions. Canned cycles perform repetitive operations like turning, drilling and boring. Vertical machining centers allow complex parts to be machined in a single setup.
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CNC and VMC
CNC machines like lathes and multi-spindle lathes are used. The CNC lathe has x and z axes and can mount up to 8 tools. Fanuc and Sib-men are common CNC lathe brands. G-codes control positioning and M-codes control functions. Canned cycles perform repetitive operations like turning, drilling and boring. Vertical machining centers allow complex parts to be machined in a single setup.
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CNC MACHINES
“COMPUTER NUMERICAL CONTROL”
Two types of CNC machines used : • CNC lathe • CNC multi spindle automatic lathe The type of CNC machine we mostly use is CNC lathe Single spindle Machines used is FANUC and SIB-men series 8 tools can be mounted Axis of the CNC lathe • They are mainly x and z axis +x • Where x is horizontal feed and z is transverse feed
-z +z
-x
Fanuc series • Fanuc oi -mate( Tc ) • Fanuc oi -mate( Td) • Fanuc oi -Td(Tsugami) • Fanuc oi- Tf SIB-mens • 828-D BASIC Multi-spindle automatic lathe
This CNC machines used by us is
FANUC There can be 27 tools mounted PROCESS IN CNC (SPF) Process like Turning , drilling , boring , surface finishing operations are done. Tools are mounted in lathe machines to do operation. The tool station numbers are very important for writing the code. In CNC G-codes and M-codes are used to do position and operate the tools. CODES IN CNC G-code: Information to position a tool to do the actual work. M-code: control the working components that activate and deactivate coolant flow, spindle rotation, the direction of the spindle rotation and similar activities. O represent the program number. F represent the feed. S represent the spindle speed. T represent the tool number N represent the line number. CNC G CODE G00 - Positioning at rapid speed; Mill and Lathe G01 - Linear interpolation (machining a straight line); Mill and Lathe G02 - Circular interpolation clockwise (machining arcs); Mill and Lathe G03 - Circular interpolation, counter clockwise; Mill and Lathe G04 - Mill and Lathe, Dwell G09 - Mill and Lathe, Exact stop G10 - Setting offsets in the program; Mill and Lathe G12 - Circular pocket milling, clockwise; Mill G13 - Circular pocket milling, counter clockwise; Mill G17 - X-Y plane for arc machining; Mill and Lathe with live tooling G18 - Z-X plane for arc machining; Mill and Lathe with live tooling G19 - Z-Y plane for arc machining; Mill and Lathe with live tooling G20 - Inch units; Mill and Lathe G21 - Metric units; Mill and Lathe G27 - Reference return check; Mill and Lathe G28 - Automatic return through reference point; Mill and Lathe G29 - Move to location through reference point; Mill and Lathe (slightly different for each machine) G31 - Skip function; Mill and Lathe G32 - Thread cutting; Lathe G33 - Thread cutting; Mill G40 - Cancel diameter offset; Mill. Cancel tool nose offset; Lathe G41 - Cutter compensation left; Mill. Tool nose radius compensation left; Lathe G42 - Cutter compensation right; Mill. Tool nose radius compensation right; Lathe G43 - Tool length compensation; Mill G44 - Tool length compensation cancel; Mill (sometimes G49) G50 - Set coordinate system and maximum RPM; Lathe G52 - Local coordinate system setting; Mill and Lathe G53 - Machine coordinate system setting; Mill and Lathe CNC M CODE • M00-program stop • M01-optional stop • M03-spindle rotation in clockwise • M04-spindle rotation in counter-clockwise • M05-spindle stop • M07-coolant on • M09-coolant off • M10-chuck declamp • M11-chuck clamp • M30-program rewind or restart CANNED CYCLE A canned cycle is a way of conveniently performing repetitive CNC machine operations • G70-finishing cycle • G71-rough turning cycle • G72-rough facing cycle • G73-pattern repeating • G74-peck drilling • G75-grooving/parting cycle • G76-multiple thread cutting cycle ADVANCED CNC(SPF) • Larger machining capability up to φ38. • Optimum for heavy duty machining from large diameter bar stock. • TSUGAMI unique“ Double Spindle” enables heavy duty machining and shortens the remnant length.(B0385) • With automatic bar feed, increased production is obtained • By this loading and unloading time is saved • Other example is BIODER , etc. VERTICAL MACHINING CENTRE In this category of machine tool, large variety of job can be completed in a single setup. Most of vertical machining centre have three axis and some have facility of spindle head can be swiveled in one or two axis. This are required for machining of sculptured surface VERTICAL MACHINING CENTRE The major types of VMC are Travelling column Gantry structure Multiple spindle VMC are mostly useful for tooling industry for machining of dies and moulds