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Industrial Training: Presented By: B.Gowri Sakunthala 153713

This industrial training report discusses quality assurance (QA) and quality control (QC) processes. It provides definitions of QA and QC, noting that QA is process-oriented while QC is product-oriented. It also includes a worked table showing time spent on different tasks. The report then discusses various aspects of QA including raw material inspection, in-process inspection, finished product inspection, and calibration. It provides details on raw material inspection processes, components tested, and rejection criteria. Overall, the report provides an overview of QA and QC processes with a focus on raw material inspection.

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Balaji Bhanu
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38 views23 pages

Industrial Training: Presented By: B.Gowri Sakunthala 153713

This industrial training report discusses quality assurance (QA) and quality control (QC) processes. It provides definitions of QA and QC, noting that QA is process-oriented while QC is product-oriented. It also includes a worked table showing time spent on different tasks. The report then discusses various aspects of QA including raw material inspection, in-process inspection, finished product inspection, and calibration. It provides details on raw material inspection processes, components tested, and rejection criteria. Overall, the report provides an overview of QA and QC processes with a focus on raw material inspection.

Uploaded by

Balaji Bhanu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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INDUSTRIAL

TRAINING
REPORT

PRESENTED BY :
B.GOWRI SAKUNTHALA
153713
QUALITY
ASSURANCE(QA)
&
QUALITY
CONTROL(QC)
DIFFERENCE BETWEEN QA AND
QC....?
A simple and short difference is
QA is Process Oriented and
QC is Product Oriented
WORKED TABLE

WORK ED AREA DURATION


[DAYS]

STORE (TO PICK THE 15


MATERIAL)

TESTING(SIGNAL 15
LIGHTES)

DATA LOGGERS 2

QA INWARD 72
WINGS OF QUALITY ASSURANCE

 Raw Material Inspection[Inwards]


 In Process Inspection
 Finished Product
 Calibration
RAW MATERIAL INSPECTION
Raw material
inspection is the
inspection done at
the first stage for the
raw materials used
for manufacturing of
products. Because to
avoid the problems
in initial stage, to
save the time &
Improve the quality.
PROCESS INVOLVED IN THE
INSPECTING RAW MATERIAL
RAW MATERIAL
INSPECTION

• ELECTRONICS • NON-ELECTRONICS
• NON-MECHANICAL • MECHANICAL

Sampling
Sampling
Visual Test
Visual Test
Functional Test
Functional Test
Handling
Handling
Posting
Posting
solderability
Hand Overing
Hand Overing

ACCEPTED REJECTED
Sampling:-
Sampling is the Process Where Materials are Tested at
Industrial Level...
Sampling plan:-
There are two methods for selecting the sample for
QA inspection one is 100% samples inspection and second one is
selected samples inspection or sampling inspection.
Sampling inspection:-
In total quantity of the item some samples are
inspected is called '' Sampling(Random) inspection ''.
Advantages of Sampling inspection:-
Save time
Increase productivity
 Save effort
100% Inspection:-
It is appliable for all the power supply related modules like SMPS, DC-DC, UPS,
Battery Charcgers, brought out items, etc.
Advantages of 100% inspection:-
 Problems reduced
 Productivity improved
USED STICKERS AFTER
INSPECTION IN INWARDS
 Accepted Item

 Rejected items

 Rework Items

 Return to stock items


Functionality Test Visual Inspection

 Forward & Reverse Conditions  Manufacturer


 Part Number
 Charging & Discharging
 Package
 Intensity & Viewing Angle
 Manufacture Date
 Line &Load Regulation
 Device Marking
 Application Suitability
 Supplier
 Dimensional Verification
DIFFERENT TYPES OF RAW MATERIAL:
 Resistor  Batteries

 LED's
 Capacitor
 Crystals
 Inductor

 PCB's  Connectors

 Charger  Transformer
 Cables&Wires  Relay
 Solar Charge Controller
 MOV
 DC-DC Converter
 SMPS
 Regulator
 Diode
 Fuses
 Rectifier  UPS...
Different Components Testing
RESISTOR
 Resistor is a Passive Component

 Resistor-Which opposes the flow of current

 Resistor Symbol -

 Unit for Resistor - Ω(ohms)

Circuit For Measuring Resistance Circuit For Wattage test

REJECTION:Wrong part number,Wrong make,Pins rust formation


INDUCTOR
 Inductor opposes the sudden changes in current
 Inductor symbol is
 Inductor Measured in Henrys(H).

Circuit for Measuring inductance

REJECTION:Wrong part number,Wrong Make,Pins Rust Formation


CAPACITOR
 Capacitor opposes sudden changes in
Voltage
 Capacitor symbol is
 Capacitor Measured in farads(f)

Circuit: H.V Test


Lekage Test
FUSE
 Fuse is a Current protection Device
 Fuse symbol is
 It is used to protect circuits in all devices
when sudden increases in current.

 REJECTION:Wrong Item,Continuity fail


TRANSFORMER
Transformer is an electrical device which transfers
electrical power from one electrical circuit to
another electrical circuit without change of
frequency
It is highly efficient electrical device.
Types of transformers
1.step-up transformer
2.step-down transformer
Test parameters
1.Inductance
2.Resistance
REJECTION:Noise,Physical Damages,High Lekage
Inductance
CHARGER
 Charger is used for charging the batteries and run the Load
at the same time.
 Charger is an best Example for AC-DC converter.
 Samping For Charger is 100%
TEST CONDITIONS FOR CHARGER

Test Parameters:-

No Load:-Without any load.

Line Regulation:-Input voltage is Varried with max.load.

Load Regulation:-Load is varried at nominal input voltage.

EFFICIENCY (%) = OUTPUT POWER /INPUT POWER X 100

Out put power = Out put voltage X Out put current

Input power = Input voltage X Input current x P.F

 REJECTION:Not Getting on,Not supporting to Required total Current.


THINGS I HAVE LEARNED DURING TRANING
PERIOD
 I have been familiar about the organizational structure.
 Maintenance of 5S.
 Punctuality and responsibility towards work.
 Identification &also handling of tools.
 Various equipments usage.
 Soldering of various components.
 MS-Office Skill.
 Testing of various components.
 I have Been familiar to the safety measures to be taken while dealing
with high voltages.

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