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Precentation

This document provides an overview of Schneider Electric's internship program from June 11th to November 12th, 2019. It discusses low voltage equipment, specifically focusing on ENSET and BLOCKSET panel types, including PCC and MCC panels. Key areas covered include mechanical and electrical design departments, sheet metal fabrication, control sheets, testing procedures like IP and temperature rise, and quality assurance processes like lifting, abnormal heat, and withstand tests. The goal is to present the variety of tasks involved in the design, manufacturing, and testing of low voltage switchgear panels.

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kharva
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284 views41 pages

Precentation

This document provides an overview of Schneider Electric's internship program from June 11th to November 12th, 2019. It discusses low voltage equipment, specifically focusing on ENSET and BLOCKSET panel types, including PCC and MCC panels. Key areas covered include mechanical and electrical design departments, sheet metal fabrication, control sheets, testing procedures like IP and temperature rise, and quality assurance processes like lifting, abnormal heat, and withstand tests. The goal is to present the variety of tasks involved in the design, manufacturing, and testing of low voltage switchgear panels.

Uploaded by

kharva
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 41

Presentation of internship program

Confidential Property of Schneider Electric | Page 1


Schneider Electric Infrastructure Limited,
Vadodara.

From: 11/06/2019 to 12/11/2019

Prepared by :- Tejas Kharva

Confidential Property of Schneider Electric | Page 2


Product

switchgear is the combination of electrical disconnect switches, fuses or


circuit breakers used to control, protect and isolate electrical equipment.
Type
Lv equipment (rating less than 1 kV AC )
Mv equipment(1 kV AC through to approximately 75 kV AC)

Confidential Property of Schneider Electric | Page 3


Type of LV panel

(1) ENSET
(2) BLOKSET
Sub types of LV PANEL
– PCC(POWER CONTROL CENTRE)
– MCC(MOTOR CONTROL CENTRE)
– PMCC(POWER MOTOR CONTROL CENTRE)

Confidential Property of Schneider Electric | Page 4


General information-LVE Enset & Blockset

Blockset & Enset are product ranges of low-voltage switchgear and control
gear assembly which is combination of one or more low voltage switching
devices together with associated control, measuring, signaling, protective,
regulating equipment, with all the internal electrical and mechanical
interconnection and structural parts
Low voltage range – up to 1000V AC .Generally we are manufacturing 415V
AC control panels
Blockset is global product & enset is product developed for india
Current range-up to 6300A Panels are mainly segregated in to PCC & MCC

Confidential Property of Schneider Electric | Page 5


PCC-POWER CONTROL CENTRE

PCC Panel are the most essential part of electrical system of an industry
from where the power of the industry is controlled. mainly ACBs(Air circuit
breakers) are use as a switching devices in PCC as a incomer or outgoings.
 

Confidential Property of Schneider Electric | Page 6


MCC-MOTOR CONTROL CENTRE

A motor control center (MCC) is an assembly to control some or all electric


motors in a central location. It consists of multiple enclosed sections having a
common power bus and with each section containing a combination starter,
which in turn consists of motor starter, fuses or circuit breaker, and power
disconnect

Confidential Property of Schneider Electric | Page 7


Design department

The design department is combination of mechanical & electrical design

Confidential Property of Schneider Electric | Page 8


Mechanical design department:-

Role of Mechanical design


department:-

GA and door view:-general


arrangement of board which shows
shipping section details, vertical
position, feeder location & door view.

Confidential Property of Schneider Electric | Page 9


Control sheet:- it is manufacturing bill of material which include 1- structure, 2
– sheet steel 3-module- sheet steel, 4-busbar,5-module-
busbar,miscellaneous,6-module- miscellaneous,7-other
Ex.

Confidential Property of Schneider Electric | Page 10


Busbar cutting list;-separate list of busbars with cutting length & weight
details.

Confidential Property of Schneider Electric | Page 11


Assembly and layout:- all manufacturing drawing and guideline are
saved in this folder

Sap loading:- Material which is required for assemblies will be uploaded in


sap.

Confidential Property of Schneider Electric | Page 12


Mfg issue:- it is PDF file which is issued after preparation of all drawings &
bill of material

Confidential Property of Schneider Electric | Page 13


Making assembly drawing of MCC PANEL

Confidential Property of Schneider Electric | Page 14


Sheet metal fabrication

Bending value formula =2x thickness of material-MCV


ex for 1.2mm=2x1.2-0.24=2.16mm
Confidential Property of Schneider Electric | Page 15
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Carried out develop view of sheet metal parts

Confidential Property of Schneider Electric | Page 18


Confidential Property of Schneider Electric | Page 19
Calculate weight of sheet metal parts

Formula= length*width*thickness*7.85/1000000 (for mild steel)


ex = 53.8*20 *1*7.85/1000000=0.00197

Formula= length*width*thickness*2.71/1000000 (aluminum)


ex = 53.8*20*1*2.71/1000000=0.00291

Confidential Property of Schneider Electric | Page 20


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Preparing control sheet

It is manufacturing bill of material which include 1- structure, 2 – sheet steel 3-


module- sheet steel, 4-busbar,5-module-busbar,miscellaneous,6-module-
miscellaneous,7-othet

Confidential Property of Schneider Electric | Page 27


Confidential Property of Schneider Electric | Page 28
Going erda for testing

IP test:-IP code express the safety requirements for degree of protection


of enclosure of electrical and electronic equipments against ingress of
solid or liquid foreign material.

First numeral
For Dust proof e.g. IP 5X
Second numeral
For Water proof e.g. IP X5

Confidential Property of Schneider Electric | Page 29


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Acceptance Condition for IP Test

The Protection is satisfactory if, on inspection, talcum powder has not


accumulated in a quantity or location such that, as with any other kind of dust, it
could interfere with the correct operation of the equipment or impair safety.

 No water particle inside the enclosure.

Confidential Property of Schneider Electric | Page 33


Photograph of IP does not conform

Confidential Property of Schneider Electric | Page 34


Confidential Property of Schneider Electric | Page 35
Lifting test of panel

Raised and lowered 3 times in 1 meter height then raised and suspended for 30
minute and move horizontally 10 meter 3 time and put additional 1.25 weight on
it

Confidential Property of Schneider Electric | Page 36


Thermal stability test

To verify the thermal properties of the


enclosure made up of insulating material
The specimen is kept in a heating chamber
at 70°C for 7 days. After that the sample is
kept at ambient temperature for 4 days.
The sample shall show no cracks nor the
material has become sticky or greasy, to
test, sample is pressed with the forefinger
wrapped in a dry cloth with a force of 5N.
No traces of cloth shall remain on the
sample or vice-versa.

Confidential Property of Schneider Electric | Page 37


Resistance to abnormal heat & fire (Glow wire test)

Confidential Property of Schneider Electric | Page 38


4000A & 5000ATemperature rise test on busway

Confidential Property of Schneider Electric | Page 39


Withstand test of lv panel

Confidential Property of Schneider Electric | Page 40


Thank you

Confidential Property of Schneider Electric | Page 41

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