Scribd
Upload
18 views11 pages

Observation: Setting Time For B7J Model Wise 1. 12 Hours Drum RH and Disc LH

1) The document discusses setting times for different models of a B7J machine. It found setting the drum RH and disc LH took 12 hours while drum LH and disc RH took 14 hours due to complications. 2) Analysis identified issues like difficult model changes, different setting methods, fatigue, and critical budding point settings. Fishbone and why-why diagrams were created to analyze causes. 3) Actions taken included providing separate budding points for each model and standardized procedures. Checks showed setting time reduced from 120 minutes to just 15 minutes after these changes.

Uploaded by

Fortune Fire
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
18 views11 pages

Observation: Setting Time For B7J Model Wise 1. 12 Hours Drum RH and Disc LH

1) The document discusses setting times for different models of a B7J machine. It found setting the drum RH and disc LH took 12 hours while drum LH and disc RH took 14 hours due to complications. 2) Analysis identified issues like difficult model changes, different setting methods, fatigue, and critical budding point settings. Fishbone and why-why diagrams were created to analyze causes. 3) Actions taken included providing separate budding points for each model and standardized procedures. Checks showed setting time reduced from 120 minutes to just 15 minutes after these changes.

Uploaded by

Fortune Fire
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 11

OBSERVATION

Introduction Definition Observation Analysis Action Check Standardization Conclusion

SETTING TIME FOR B7J MODEL WISE


1. 12 hours Drum RH and Disc LH

DRUM RH DISC LH

2. 14 hours Drum LH and Disc RH


(COMPLICATE MODEL)

DRUM LH DISC RH
OBSERVATION
Introduction Definition Observation Analysis Action Check Standardization Conclusion
OBSERVATION
Introduction Definition Observation Analysis Action Check Standardization Conclusion

AVERAGE 130 NG
PER MODEL
OBJECTIVES
Introduction Definition Observation Analysis Action Check Standardization Conclusion

AUTHROIZED PERSONS ONLY


DONE A SETTING

VIJITHKUMAR(MFG)

GOWTHAM(MFG)
Point
#2 KARTHIKEYAN(MFG)

Point MARTHUPANDI(MFG)
#3
SUTHAKAR(PED)
ANALYSIS
Introduction Definition Observation Analysis Action Check Standardization Conclusion

 Difficulties in model change over.


 Different setting method.
 More time consumption in offset correction.
 Critical to identify the central axis.
 Human fatigue in setting change over.
 Complications in part setting
 Continuous fixture correction required.
 Repeated budding point loosening.
 Criticality in correction of wall thickness
 Critical to decide the holder origin.
 Budding point setting is critical.
ANALYSIS
Introduction Definition Observation Analysis Action Check Standardization Conclusion

Category Cause Actual Condition Result Remarks


Model change over correction By adjusting axle hole budding Not OK Significant

Man Wall thickness correction By adjusting four sides of fixture OK Insignificant

Human fatigue Complicated machine design OK Insignificant

Axis over travel No identification Not OK Significant

Holder origin No identification Not OK Significant


Machine
Budding point loosen Continuous model changing OK Insignificant

Budding point setting Initial design Not OK Significant

Setting method No standard procedure not OK Significant


Method
Program change over As per requirement OK Significant

Material Complicated casting parts Initial part design  OK Insignificant


FISH BONE ANALYSIS
Introduction Definition Observation Analysis Action Check Standardization Conclusion

Man Machine
Offset variation

Identify center axis


Improper Core
cleaning

Holder origin
human fatigue

8 STATION
SETTING TIME
Complication in model Setting method
settings

Budding point
loosening Model change
over

Method Material
WHY-WHY ANALYSIS
Introduction Definition Observation Analysis Action Check Standardization Conclusion

MODEL CHANGE
ROOT CAUSE
OVER
Total budding unit
Different budding area correction

Total budding unit adjustment

COUNTER MEASURE
Don’t have a separate budding point

Separate budding point


Initial design was provided for all models
ACTION
Introduction Definition Observation Analysis Action Check Standardization Conclusion

BEFORE AFTER

Disc RH

Disc RH

Drum RH
Disc LH

Drum LH Drum Drum LH Disc LH


CHECK
Introduction Definition Observation Analysis Action Check Standardization Conclusion

BEFORE(120 MINS) AFTER(15 MINS)

Continuous adjustment in budding point Fixed budding point

No Separate budding point Separate budding point provided

consume more time during model change No change over time consumption ( initial
over setting )
WHY-WHY ANALYSIS
Introduction Definition Observation Analysis Action Check Standardization Conclusion

FIXTURE OFFSET
ROOT CAUSE
CORRECTION

Complicate clamps
Difficult to set parallel

Difficulties in clamp

COUNTER MEASURE
Complicated clamp design

Need to change the change


Initial design the clamp design

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy