Compressed air and water systems are important utilities in industries. Compressed air is generated on-site and is one of the most expensive sources of energy. Properly maintaining compressed air systems can save costs by reducing electricity usage and downtime. Water supply networks deliver potable water to consumers and require expertise to plan and maintain water quality.
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Compressed Air and Water Systems
Compressed air and water systems are important utilities in industries. Compressed air is generated on-site and is one of the most expensive sources of energy. Properly maintaining compressed air systems can save costs by reducing electricity usage and downtime. Water supply networks deliver potable water to consumers and require expertise to plan and maintain water quality.
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COMPRESSED AIR AND
WATER SYSTEMS CHRISTIAN EDLI P. CAZENAS
Compressed air system
In industry, compressed air is so widely used that it is
often regarded as the fourth utility, after electricity, natural gas and water. However, compressed air is more expensive than the other three utilities when evaluated on a per unit energy delivered basis.
Compressed air is an on-site generated utility. Very
often the cost of generation is not known; however, some companies use a value of 30 cents $ to 50 cents $per 1,000 cubic feet of air. Compressed air is one of the most expensive sources of energy in a plant Compressed Air System Components
A compressed air system is much more than just an air compressor.
A basic compressed air system is made up of the following components:
The Air Intake Filter is a device composed of fibrous materials designed to trap
atmospheric airborne particles such as dust, pollen, mold, etc. before they can reach the compressor. The Air Compressor is a machine used to convert power (usually from an electric motor, a diesel engine or a gasoline engine) into kinetic energy by compressing and pressurizing air, which, on command, can be released in quick bursts. There are several different types of air compressor, including reciprocating, rotary screw, and rotary centrifugal. The Aftercooler cools the system lubricant and discharged air. The Air Receivers provide compressed air storage capacity to meet peak demand events and help control system pressure by controlling the rate of pressure change in the system. The Air Dryer removes condensation from compressed air in order to prevent damage to the system. Compressed air systems last 10 to 15 years on average. The top two causes of premature system failure are improper installation and improper maintenance. Properly managing a compressed air system
can not only save electricity, but also
decrease downtime, increase productivity, reduce maintenance, and improve product quality. Simple Tips for Maintaining Your Compressed Air System It is recommended that your compressed air system be professionally serviced at least annually. Keeping air filters clean can lower your compressed air
system’s electricity use by 5 – 15%. Change your filter
every three to six months. Check your drain traps to make sure these contaminant
removal devices have properly functioning drains and no
blocked lines. Check your oil. Just like a car, your air compressor needs
regular oil changes or you risk destroying the engine.
Stay Alert for Warning Signs such as unusual noises,
overheating, excessive vibrations or belt slippage.
WATER SYSTEM A water supply system or water supply network is a system of engineered hydrologic and hydraulic compon ents which provide water supply.
The product, delivered to the point of
consumption, is called potable water if it meets the water quality standards required for human consumption. The water in the supply network is maintained at positive pressure to ensure that water reaches all parts of the network, that a sufficient flow is available at every take-off point and to ensure that untreated water in the ground cannot enter the network
These systems are usually owned and
maintained by local governments (Davao Water District), such as cities, or other public entities, but are occasionally operated by a commercial enterprise. Their planning and design requires the expertise of city planners and civil engineers, who must consider many factors, such as location, current demand, future growth, leakage, pressure, pipe size, pressure loss, fire fighting flows, etc. — using pipe network analysis and other tools.
Maintenance of a biologically safe drinking water
is another goal in water distribution. Typically, a chlorine based disinfectant, such as sodium hypochlorite or monochloramine is added to the water as it leaves the treatment plant. COSTS 5,000 pesos to 10,000 pesos