PRESENTATION FOR Expo Van

VAG Valve (I) Pvt. Ltd.

- Dhiraj Sharma
 Corporate history

VAG's roots go back to 1872, the year in which Carl Bopp and Carl
Reuther set up a factory by the name 'Bopp & Reuther' that manufactured
pumps and industrial valves.

In 1920's Bopp & Reuther found a sales organization, Vereinigte

Armaturen Gesellschaft mbH 0/AG) together with another six well-known
valve manufacturing companies.

By the year 2000, Bopp & Reuther Armaturen GmbH and VAG merged into
VAG-Armaturen GmbH.

Rexnord Industries LLC became the new majority shareholder of the VAG
Group In the year 2011.
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 Production plants
Mannheim / Germany Hodonin / Czech Republic

Employees 243 Employees 491

Area 32,300 m² Area 115,000 m²
Production area 25,400 m² Production area 37,000 m²

Taicang / China Hyderabad / India

Employees 167 Employees 51

Area 62,400 m² Area 4,740 m²
Production area 13,384 m² Production area 3,240 m²
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 VAG History in India

2011

2008

Total 75 employees
including 20 sales
representatives
2004 working across India.

1950

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 Sales Net Work in India

VAG in India

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 Customers

HMWS&SB KUWS&DB Municipal Kolkata Municipal Vizag Municipal

Corporation of Corporation Corporation
Greater Mumbai

1. Andhra Pradesh
2. Rajasthan
3. Jammu & Kashmir
4. UP Jal Nigam
Tamilnadu Water Supply and
DJB APGENCO
Sewage Board

Urban Administration & Vijayawada Satya Sai

Municipal Trust Thane Municipal
Development Dep't, Indore
Corporation Corporation

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 CONTENTS :

VALVES

TYPES OF VALVES:-

VAG EKO plus Gate Valve.

®

VAG DUOJET Automatic Air Valve.

®

VAG EKN Butterfly Valve.

®

VAG Check Valves.

VAG Control Valves.

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VAG EKO® plus Gate Valve
resilient seated gate valve

8 VAG Unternehmenspräsentation
 VAG EKO® plus Gate Valve :-

• Gate valves opens the entire pipe section. The wedge moves at right
angle to the fluid flow.
• It is a switching valve used only in fully open or fully closed position.

VAG EKO® plus Gate Valve

9 9
 FEATURES :
• Resilient-seated gate valve .
• Pressure test acc. to EN 12266 (DIN 3230 part 4)
• Low torque required for opening and closing.
• Wedge covered with EPDM rubber.
• Body, wedge and bonnet of ductile iron EN - JS 1030 (GGG-40).
• Stem made of 13% chrome steel.
• Stem nut made of brass.
• Inside and outside epoxy coated in GSK type “heavy-duty corrosion
protection”.

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 EKO®plus Material :-

3 O-rings
Elongated Bearing
Stainless Steel Spindle
Replaceable Spindle Nut
Sliding Shoes
EPDM Non Bacteriological Type W
270
Min 250 My Epoxy Coating GSK
Quality

Wiper ring of high grade material.

3 o-rings are preventing leakage to
atmosphere and water draw caused
by vacuum.
Stem bearing is longer.
the stem nut is replaceable.

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VAG DUOJET® Automatic Air Valve
 VAG DUOJET® Automatic Air Valve

DEFINITION:

Automatic admission and venting of air in pipelines of water

supply systems.

FUNCTIONS OF AIR VALVES:

AIR VALVES should be able to:

• Vent air when filling pipelines.

• Admit air when draining pipelines.

• Continuous venting of pipeline to release

small quantities of air carried and
released by the medium (water).

VAG DUOJET®
Automatic Air Valve

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 MATERIAL / CORROSION PROTECTION:-

MATERIALS

 Body and bonnet: GGG 40

 Internal parts:
• Float, shell and dome: stainless steel
 Screws and disk: stainless steel
 Gaskets: EPDM

CORROSION PROTECTION
Body and bonnet: Inside and outside epoxy
powder coating

TYPES

FLOAT VALVES
 Single chamber - VAG DUOJET®
RATING-
Automatic Air Valve NOMINAL DIAMETER-
 Double chamber DN 50, 80, 100, 150 and 200
SPRING - LOADED VALVES
NOMINAL PRESSURE-
 Poppet valve
PN 10/16/25

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 VAG DUOJET® Automatic Air Valve

• SINGLE CHAMBER

• TWO ORIFICES

1. Big venting orifice

2. Small venting orifice

• THREE FUNCTIONS
1. Admission

2. Venting

3. Venting during operation

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 Single Chamber: Three Functions:-

1. Admission during 2. Venting during filling 3. Venting during

draining operation

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VAG EKN® Butterfly Valve
 VAG EKN® Butterfly Valve
Resilient-seated.
double offset flange butterfly valve to DIN EN 593 with DIN-DVGW design
test certificate for drinking water.
Nickel-welded overlay seat.
Shut-off valve for drinking and service water up to 50°C.
Face-to-face length DIN EN 558-1, basic series 14 (DIN 3202, F4).
Valve seal made of EPDM.
Valve shaft made of stainless steel grade 1.4021.
Inside and outside epoxy-coated with GSK type “heavy-duty corrosion
protection”.
With self locking, fully enclosed, maintenance-free worm gear including
mechanical position indicator.

RATING-
NOMINAL DIAMETER-
DN 100-4000 (For long body,F4)
DN 200-1200 (For Short body,F16)

NOMINAL PRESSURE-
PN 6/10/16/25/40 (For long body,F4)
PN 10/16 (For Short body,F16) VAG EKN®
Butterfly Valve
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 VAG EKN® Butterfly Valve
components:-

double epoxy coating for installation medium-free

direct in the earth
eccentrically disc bearing
bearing

Closed disc eye

pressure
supported
sealing system

maintenance-
e t est
l s free worm gear
Cyc cycle m
00 ble
42.0 ny pro
a nickel welded
with
overlay seat
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 VAG EKN® Butterfly Valve
Eccentricity:-

 SINGLE ECCENTRIC

DOUBLE ECCENTRIC 

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 VAG EKN® Butterfly Valve
seat of welded Ni Cr material:-

CLOSED DISC
BEARING

NI-CR WELD HELPS IN:

•CORROSION RESISTANCE
•LESS WEAR AND TEAR
•LONG LIFE

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VAG Check Valves
 VAG Check Valves
 Check Valves are used to prevent back-flow of the medium after shut-
down of a pump or in case of power failure without causing water
hammer effects .

Check Valves

uncontrolled controlledButterfly Valves

(Single door, Multi door, free swinging) "VAG S-EKN"
With Delayed Closing

EKN Butterfly Valves

VAG RETO-STOP VAG ‘SKR‘ VALVES with lever and weight
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 VAG RETO-STOP:-

TECHNICAL FEATURES:-

• Soft sealing
• Slanted seat
• Free passage through
• Low friction loss due to the light disc
• disc usable from both sides - turnable
• Overload protection for the
rubber lining
• Prepared for a lifting device

ADVANTAGES:

• Nearly fully open flow passage.

Overload
• for waste water applications. protection

• Removable cover (for cleaning). Lifting

device
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 VAG RETO-STOP :-

MATERIAL
Body/ cover:-GGG-40
Disc:-EPDM vulcanised

RATING-
NOMINAL DIAMETER-
DN 40-300

NOMINAL PRESSURE-
PN 10/16 VAG RETO-STOP

CORROSION PROTECTION

 Inside and outside epoxy coating applied by electrostatic

process EPP (GSK quality).
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 VAG SKR TYPE CHECK VALVE:-

TECHNICAL FEATURES:-
•Metallic sealing in accordance with EN 12334-part 3.
•Face-to-face length acc. To EN 558-1, basic series 14(DIN 3202, F4).
•With flange ends on both sides acc. To EN 1092-2.
•Compact design.
•Short closing time due to approx. 30% reduced stroke by means of a slanted seat.
•Corrosion resistance and wear-resistance sealing seat.
•No moving parts outside of the valves.
•Reduced pressure losses due to free running disk.
MATERIALS-
•Body-ductile cast iron EN-JS 1030(GGG-40).
•Check valve disk- Ductile cast iron EN-JS 1030
(GGG-40).
•Check valve shaft-Stainless Steel 1.4021.
•Shaft bearing- zincfree bronze.
•Seat-chrome- nickel overlay welded, microfinished.

RATING-
NOMINAL DIAMETER-
DN 200-1200

NOMINAL PRESSURE-
PN 10/16 SKR TYPE CHECK VALVE
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 Seat configuration and location of the
cushioning system of "VAG SKR"

OPEN POSITION Position Indicator

10°
Hard Faced Nickel Pin
superfinished

Cushioning

°
59
System

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 VAG Control Valves

28 VAG Unternehmenspräsentation
 VAG Control Valves
Control valves are valves used to control conditions such as flow
pressure and liquid level by fully or partially opening or closing.

The opening or closing of control valves is usually done

automatically by hand wheel, electrical,  hydraulic or pneumatic
actuators. 

RIKO CONTROL VALVE PICO CONTROL VALVE

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 VAG RIKO CONTROL VALVE:-

FEATURES:-
• Control and shut-off valve for drinking water and service water up to 50°C
• One-piece body; Body made of ductile cast iron EN-JS 1030 (GGG-40);
• Designed for cavitations-free operation in all modes of operation;
• Piston sealed by quad-ring;
• Tightness to DIN EN 12 266-1, leak-rate A;
• Plunger and Retaining ring made of stainless steel grade 304;
• Valve seal made of EPDM;
• Maintenance-free shaft bearings made of bronze;
• Inside and outside epoxy-coated.

RATING-
NOMINAL DIAMETER-
DN 150-2000

NOMINAL PRESSURE-
PN 10/16/25/40

VAG RIKO CONTROL VALVE

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 VAG RIKO® Plunger valve:-

ADVANTAGES OF VAG RIKO® PLUNGER VALVE:-

 RIKO is a simpler, safer, more reliable valve.

 RIKO can be easily custom-designed to meet flow conditions to achieve linear flow
regulation-
 eliminate cavitations damages,
 significantly reduce vibration and
 noise and pass large-size debris.
 RIKO requires much less torque input.
 RIKO is much shorter and lighter.
 RIKO results in much less O&M cost over its long life.

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 VAG RIKO® Plunger valve

MATERIAL:-

Body-ductile cast iron EN-JS Bolts &Inner parts-Stainless Steel

1030(GGG-40). Bearing bush-Bronze.
Piston guide rails- Bronze overlay Eye Bolts for lifting-Galvanized
welded. Steel 1.0401(C15).
Piston- Stainless Steel 1.4301.
Valve Sealing-EPDM.

CORROSION PROTECTION-
•Inside and Outside epoxy
coating.

VAG RIKO® Plunger valve

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 VAG RIKO® Plunger valve – Custom designed outlets:-

Type E Type SZ
Unrestricted Slotted
Opening
(Standard)

Type LH Type SZ-

Perforated xx%
(Single and Partially
Double) Slotted

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 PICO PILOT CONTROL VALVES:-

TYPES OF PICO CONTROL VALVE:-

PICO PILOT CONTROL VALVE- PRESSURE SUSTAINING VALVE.
PICO PILOT CONTROL VALVE- PRESSURE REDUCING VALVE.
PICO PILOT CONTROL VALVE- FLOAT VALVE.
PICO PILOT CONTROL VALVE- LEVEL CONTROL VALVE.

PICO PRESSURE PICO PRESSURE PICO FLOAT VALVE.

SUSTAINING VALVE. REDUCING VALVE.

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 VAG PICO CONTROL VALVE:-
PRESSURE SUSTAINING VALVE
•The valve opens when the adjusted supply pressure is
exceeded.
•For drinking water up to 50° C.
•DN 50 - 300, PN 10 – 16.
•Own-medium controlled valve with optical position indicator.
•Body and cover made of cast iron EN-JS 1030 (GGG-40).
•Diaphragm and seals made of EPDM.
•Valve seat with chambered and pull-out proof profiled sealing
ring.
•Separate control lines and pressure gauge.
•Separate adjustment of opening and closing speed. PICO PRESSURESUSTAINING VALVE.

PRESSURE-REDUCING VALVE
•Straight through control valve to EN 1074
•To regulate a higher inlet pressure downward to a
constant, lower outlet pressure independent of the flow
rate and of pressure variations on the inlet side.
•For drinking water up to 50° C
•DN 50 - 300, PN 10 – 16.
•Own-medium controlled valve with optical position
indicator;
•Body and cover made of cast iron EN-JS 1030 (GGG-40);
•Diaphragm and seals made of EPDM.
PICO PRESSURE REDUCING VALVE.

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 DIAPHRAGM VALVE BASIC FUNCTION:-

Pilot circuit
open

Injector Principle

The pressure in the diaphragm chamber is lower than the upstream pressure in the pipe
line.

Main Valve is opened!

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 COMPARISON OF MATERIAL‘S ELONGATION :-
GG-25 / GGG-40 / GGG-50 / STEEL

500 Rm = 470 N/mm²

Rm = 450 N/mm²
GGG-50 RSt 37-2
Rm = 413 N/mm²
400

GGG-40 (VAG-Quality)
2
 in N/mm

300

Rm = 210 N/mm²
Tensile strength

200
GG-25

100

~ 0,4 ~ 5-7
Elongation  in % ~ 18 ~ 21- 23

Erstellt von Hr. Tönges, 06.04.2001

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Thank You…