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The document contains 30 multiple choice questions about welding inspection as part of the CSWIP 3.1 Welding Inspection certification. The questions cover topics such as the duties of a welding inspector, weld joint designs, weld defects, pre-heat requirements, and welding process fundamentals.

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700 views31 pages

Day 1 Answers

The document contains 30 multiple choice questions about welding inspection as part of the CSWIP 3.1 Welding Inspection certification. The questions cover topics such as the duties of a welding inspector, weld joint designs, weld defects, pre-heat requirements, and welding process fundamentals.

Uploaded by

haoues23
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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CSWIP 3.

1 Welding Inspection

Day 1 Answers

TWI Training & Examination


Services
Question 1.

Which of the following best describes the duty of the Welding


Inspector ?
a. To carry out inspection and NDT in order to find defects.
b. To attempt to ensure that all welding and associated
actions are carried out in accordance with the agreed
specification.
c. To carry out welding inspection and radiographic
interpretation in accordance with the agreed procedures.
d.To ensure that all welds which undergo inspection are
free of defects.
Answer b
Question 2.

Which of the following weld preparations is most usually


susceptible to lack of side wall fusion during MMA welding?

a. A double U butt weld.


b. A single V butt weld.

c. A double V butt weld.

d. Lack of side wall fusion is not a problem with MMA


welding.

Answer c
Question 3.

What is the leg length of a fillet weld?

a. The distance from the toe to the face.


b. The distance from the root to the face centre.

c. the distance from toe to root.

d. The distance from toe to toe.

Answer c
Question 4.

What is the throat thickness of a mitre fillet weld with equal leg
lengths?

a. The distance from the toe to the face.


b. The distance from the root to the face centre.

c. The distance from the root to the toe.

d. The distance from toe to toe.

Answer b
Question 5.

What is the ratio between the leg length and the throat thickness
on a mitre fillet weld with equal leg lengths ?

a. 1:1.
b. 2:1.

c. 1.414:1.

d. Depends on joint fit up.

Answer c
Question 6.

Lap joints contain:

a. Fillet welds.
b. Corner welds.

c. Butt welds.

d. Single bevel butt welds.

Answer a
Question 7.

Complete the sentence to make a true statement


“ When welding high integrity structures the toes of the excess
weld metal on a butt weld……...
a. ….must always be dressed to reduce stress raisers”.

b. ….must always overlap onto the external surface of the


plate or pipe by at least 1.5mm”.

c. ….must always be checked by NDT”.


d. ….none of the above can be selected as the specification
requirements are unknown”.
Answer d
Question 8.

A duty not normally undertaken by a Welding Inspector is to:.

a. Check the condition of the consumables.

b.Check the bevel angle for damage.

c. Measure residual stress.

d. Measure pre-heat temperatures.

Answer c
Question 9.

What action should the Welding Inspector take if arc strikes are
found adjacent to the weld on a high tensile strength material ?
The specification does not reference arc strikes.

a. Have the weld and adjacent parent material removed.

b. Report the presence of arc strikes.

c. Accept the weld.


d. Have the welder re qualified.
Answer b
Question 10.

What is another term for suck back ?.

a. Concave root.
b. Root piping.
c. Incomplete filled groove.

d. A hole in the centre of the weld caused by excessive root


penetration.

Answer a
Question 11.

What is a crater pipe ?

a. Another term for concave root.

b. Alternative name for a burn through.

c. A type of gas pore found in the weld crater.

d. A shrinkage defect which may be found in a weld crater.

Answer d
Question 12.

Which of the following is true for non planar defects found in a


weld?

a. They are always acceptable.


b. If they break the surface removal of the entire weld is
necessary.
c. They are not usually as significant as planar defects.

d. They will only be detected by radiography.

Answer c
Question 13.

Cold lap is another term for:

a. Lack of fusion at the toes of excess weld metal

b. Undercut at the toe of a weld.


c. Lack of root penetration.

d. Incomplete filled groove.

Answer a
Question 14.

Under most conditions in which of the following welding positions


would the most weld metal be deposited?

a. PG
b. HL045.
c. PF.
d. PA.

Answer d
Question 15.

How many temperature indicating crayons would be required to


ensure that a pre-heat temperature was within a specified
range?

a. One
b. Two.
c. Three.

d. As many as possible.

Answer b
Question 16.

Is it permissible to allow a single V butt weld to cool down


between passes?

a. Depends on the welder.


b. Depends on specification/procedure.
c. Depends on the Welding Inspector.

d. No, all welds should be completed before being allowed


to cool down.

Answer b
Question 17.

Why is the arc shielded when using an arc welding process?

a. To eliminate hydrogen from the region of the arc.


b. To retard the cooling rate of the weld.

c. To exclude the atmosphere from the region of the arc.

d. All of the above.

Answer c
Question 18.

A crater crack may also be described as:

a. star crack.

b. tear.
c. cold crack.

d. fatigue crack.

Answer a
Question 19.

According to BS 499-1. What is meant by the term weld junction?

a. The area containing the weld metal and HAZ.


b. The weld metal and parent metal.

c. The boundary between the fusion zone and HAZ.


d. The area which has undergone a metallurgical change .

Answer c
Question 20.

A welder qualified in the PG position would normally be qualified


for welding:

a. All pipe diameters.

b. All welding positions.


c. All pipe and plate thickness.
d. PG only .

Answer d
Question 21.

Arc voltage is a function of:

a. Welding amperage.

b. Arc length.

c. DC polarity.

d. Welding resistance .

Answer b
Question 22.

Which of the following BSEN standards provides guidance on


the visual examination of fusion welds?
a. BSEN 910.

b. BSEN 719.

c. BSEN 970.

d. BSEN 499 .

Answer c
Question 23.

The strength of a fillet weld can be determined by :

a. Linear length and throat thickness.

b. Linear length and weld zone.

c. Linear length and leg length.

d. Linear length and weld face .

Answer a
Question 24.

What four criteria would contribute to HICC?

a. Hydrogen, moisture, martensite, heat.

b. Hydrogen,weld profile,temperature > 300°C,slow cooling.

c. Hydrogen, grain structure,stress,temperature < 300°C.

d. Hydrogen, pearlite, weld defects,high heat input .

Answer c
Question 25.

Which of the following is not a type of crack?

a. Fissure.

b. Fish eye.

c. Lamellar tear.

d. Hot tear.

Answer b
Question 26.

The throat thickness of a mitre fillet weld with 20mm equal leg
lengths will be?
a. 25mm.

b. 17mm.

c. 14mm.

d. Insufficient information given.

Answer c
Question 27.

Lamellar tearing has occurred in a steel fabrication.


Before welding could it have been detected by:

a. Radiography.

b. It would not have been found by any inspection method.

c. Dye penetrant inspection.


d. Ultrasonic testing.

Answer b
Question 28.

Hydrogen cracking is most likely to occur when welding:

a. Carbon manganese steels.

b. Stainless steels.

c. Low carbon steels.

d. High strength low alloy steels.

Answer d
Question 29.

The presence of iron sulphide in weld metal is most likely to


produce which of the following crack mechanisms?

a. Hydrogen cracking.

b. Solidification cracking.

c. Lamellar tearing.

d. Re heat cracking.

Answer b
Question 30.

Stray arcing may be considered to be a serious defect because:

a. It may reduce component thickness.

b. It may cause liquation cracking.

c. It may cause hard areas.

d. It may cause all of the above.

Answer d

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