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Injection Blow Moulding

The presentation describes how injection blow molding is used in the industry for products like bottles.

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PRANJAL KUMAR
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436 views22 pages

Injection Blow Moulding

The presentation describes how injection blow molding is used in the industry for products like bottles.

Uploaded by

PRANJAL KUMAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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INJECTION BLOW

MOULDING

Presented by: Mohd Arif


15pcvb-40
Contents.

1. Introducation
2. Injection Blow Moulding
3. Streching Blow Moulding
4. Extrusoin Blow Moulding
5. Design considration
6. Advantages of Blow Moulding
7. Dis – Advantages of Blow Moulding
8. Application and Example of Blow Moulding
9. Example of Design
10. Conclusion.
INTRODUCTION
 Blow molding is a process used in
making hollow plastic part.
 The first two people who are known
to have used the blow molding
process ; Enoch Ferngren and
William Kopitke. In 1938, they
produced a blow molding machine,
which they then sold to the Hartford
Empire Company, kicking off the
commercial use of blow molding.
 There are three main types of blow
molding: injection blow molding,
INJECTION BLOW
MOULDING
 This process is used for making
glass and plastic products, such as
single serving bottles and small
medical devices, in high volume.
STRECHING BLOW MOULDING
 This process begins with a preform
being made as done in the injection
method. The preforms are then
heated up, usually with infrared
heaters. Then it is blown with high
pressure air using metal blow molds.
The preform is stretched using a core
rod. This process is generally used
when making bottles, jars, and other
containers.
EXTRUSION BLOW MOULDING
 This process sees plastic melted and
extruded into a hollow tube called a
parison. The parison is then enclosed
in a cooled metal mold. Air is then
pumped into the parison, causing it
to take the desired shape. After a
cooling period, the part can then be
ejected from the mold.
 This process is used for making
things like milk and dairy containers,
shampoo bottles, and hollow
CONT..
 Extrusion blow molding :
1) In continuous extrusion blow
molding, the parison is continuously
extruded, with individual parts being
cut out
2) Intermittent extrusion blow molding,
a machine injects melted plastic into
the parison part by part.
DESIGN CONSIDERATION
 Wall thickness should be as uniform as possible to
facilitate rapid moulding cycle time, conserve material
and avoid uneven moulding cooldown resulting in
distortion.
 Where the end is a bottle , and the neck portion must
have thicker wall than adjoining body, the body wall
thickness should not exceed 2:1 ration.
 The draft angle should be perpendicular to the mould
tool open direction.
 This wall allow easy removal of the moulded part.
 Sharp corner should be avoided , design wall features
with radii transitions. The larger the radii the better.
ADVANTAGES OF BLOW
MOULDING
 Complex hollow elastomeric parts can
moulded.
 Flash free
 Core less
 With sequential material construction.
 With multiple layers of like materials.
 With integrated components.
 In sizes that ranges from very small to
very large.
 No time needed for core ejection.
 Rapid cooling.
DISADVANTAGES
DISADVANTAGES OF
OF
BLOW
BLOW MOULDING.
MOULDING.
 Environmental disadvantages
effecting.
 Process and material limitation.
 Inability to produce bottles with
calibrated neck finishes.
 Machines typically dedicated to a
narrow range of sizes.
 Trimming required.
APPLICATION
APPLICATION AND AND
EXAMPLE
EXAMPLE OF OF BLOW
BLOW
MOULDING
MOULDING
 Pharmaceutical Bottles
 
Cont..
Cont..
 POLYPROPYLENE BOTTLE.
Cont..
Cont..
 Toys
EXAMPLE
EXAMPLE OF
OF DESIGN.
DESIGN.
Cont..
Cont..

Stretching Blow mouilding


Cont..
Cont..

Die of the below moulding machine in use of bottle


PROCESS
PROCESS OF
OF BLOW
BLOW
MOULDING
MOULDING
 INJECTION BLOW MOULDING
Cont..
Cont..
 STRECHING BLOW MOULDING
Cont..
Cont..
 EXTRUSION BLOW MOULDING
CONCLUSION
CONCLUSION
 Blow moulding is a manufacturing
process for production of hollow-form
plastic products. Process of blow
moulding have the effects on bottle
weight, bottle dimensions and machine
output. Specifically, high screw speed, low
melt temperature, and short vent time
results in the increasing of bottle weight
and thickness. High screw speed, high
melt temperature, large die swell and thin
bottle thickness lead to high shear rate.
THE END…
Thank You

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