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Split Cavity and Side Core

This document discusses various designs for split cavities and cores used in injection molds to enable the removal of parts with undercuts. It describes sliding and angled split designs, as well as methods for actuating, locking, and ensuring safety of splits. Side cores and cavities are also examined, along with designs for internal undercuts, such as form pins, split cores, and stripping techniques using valve ejectors, stripper plates, or sleeve ejection.

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Shubham Choudhari
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898 views29 pages

Split Cavity and Side Core

This document discusses various designs for split cavities and cores used in injection molds to enable the removal of parts with undercuts. It describes sliding and angled split designs, as well as methods for actuating, locking, and ensuring safety of splits. Side cores and cavities are also examined, along with designs for internal undercuts, such as form pins, split cores, and stripping techniques using valve ejectors, stripper plates, or sleeve ejection.

Uploaded by

Shubham Choudhari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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SPLIT CAVITIES

• EXAMPLES OF SPLIT
CAVITIES
• BASIC DESIGN OF SPLITS

 SLIDING SPLITS

 ANGLED LIFT SPLITS


• DESIGNS OF SLIDING SPLITS
•NECCESARY ARRANGMENT WHILE SPLIT DESIGN

1-:Guiding split in desired direction.

2-:Actuating splits.

3-: Locking the split in position.


• METHODS OF ACTUATION
SPLIT
 SLIDING SPLITS
 CAM 1-:FINGER CAM
2-: DOG LEG CAM
3-:CAM TRACK

 SPRING
 HYDRAULIC

 ANGLE LIFT SPLIT


 ANGLED GUIDED DOWEL
 CAM TRACK
 SPRING
•SPLIT LOCKING ARRANGEMENT

NESSECITY-:During actual injection phase as high


pressure developed within the impression will tend to
force them a part. To resist pressure some mean of
locking is provided.

 TWO BASIC DESIGN OF CHASE BOLSTER ARE


1-:OPENED CHANNEL 2-:ENCLOSED CHANNEL

 LOCKING HEELS-: Resultant projection on either side


of plate
• SPLIT LOCKING
ARRANGEMENT
•SPLIT SAFETY
ARRANGEMENTS

 Safety feature are nessecary


in moulds with can actuation

 Split may move out of


alignment by shock,
vibration, gravity

 Spring detent method

 M=distance between the


plunger and the
depression is equal
To split movement
 SPRING LOADED
METHOD
• ANGLED LIFT SPLITS
• ANGLED GUIDE DOWEL
ACTUATING SYSTEM

MOULD CLOSED
MOULD OPENED,SPLIT ACTUATED BY
EJECTOR SYSTEM
• SIDE CORES & SIDE
CAVITIES
• PRINCIPLE OF SIDE CORES
• EXAMPLES OF SIDE CORE
&SIDE CAVITY
SIDE CORE DESIGN
• ANGLED WITHDRAWAL SIDE

CORE
• CURVED SIDE CORE

The curved side core is a


Particular type of side
Core where core is with
Draw along the arc of
Circle
• Generally rack &pinion
method of actuation is used.
• MOULDING INTERNAL
UNDERCUT
• EXAMPLES OF INTERNAL
UNDERCUTS COMPONENTS
• UNDERCUT ON ONE
INTERNAL WALL
ONLY
• FORM PIN-STRAIGHT
ACTION

• FORM PIN-:ANGLED
ACTION
 M= E* TAN Φ

M= The withdrawing
movement
E= Ejection movement
Φ=Fitting angle of the
form pin
• SPLIT CORES
 REQUIRMENT OF SPLIT CORE
The split core design is used for component which have
extensive internal undercut that cannot be incorporate form
pin
 TYPES SPLIT CORE DESIGN
1-:STRAIGTH ACTION-:Used for component which an external
undercut on one wall only.

2-:ANGLED ACTION -: Spilt core is caused to move inwards


during the ejection strokes there by withdrawing the
restriction & allowing moulding to be extracted in line of
draw. Used for components having undercut on opposite
wall &on only one wall.
SPILT CORE DESIGN
 STRAIGTH ACTION

 ANGLED ACTION
• UNDERCUT ON DIRECTLY
OPPOSITE
FACES

• TWIN SPLIT CORE FOR RELIEVING UNDERCUTS ON


• STRIPPING INTERNAL
UNDERCUT
 Factors on which stripping depends upon
1-: the shape of the undercut
2-: the elasticity of the material
3-: expansion of external forms during ejection
•COMMON METHOD USED FOR
STRIPPING
 Valve ejection design
 Stripper plate design
 Sleeve ejection design

• VALVE EJECTOR METHOD


STRIPPER PLATE EJECTION
Thank you……..

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