BHEL

Valves Division
Welcomes You

1
HAND WHEEL

YOKE BUSH
RISING STEM

GLAND
GREASE NIPPLE

BACK SEAT
EYE BOLTS Size Rating
2” TO 36” 150C
STUFFING BOX STEM 2” TO 20” 300C
2” TO 12” 600C
4” TO 8” 900C
SEAT RINGS
WEDGE

BODY END CONNECTIONS

 Size Rating
2” to 8” C 300
HAND WHEEL EYE BOLTS 3” , 4” C 600
YOKE BUSH
DEEP STUFFING BOX
SELF ALIGNING GLAND
REGULATING DISC

STEM

BACK SEAT
BODY

END CONNECTIONS

DESIGN STANDARD : BS 1873

TESTING STANDARD : BS 6755 Part-I
 BONNET JOINT
HINGE PIN
DISC STOP

HINGE

END CONNECTION
SIZE RATING
SEAT RING
2” - 8”,20”, 24” C 150
2” - 12”,16” C 300
BODY DISC

DESIGN STANDARD : BS 1868 / API 6D

TESTING STANDARD : BS 6755 Part-I / API 6D
SCREWED AND SEAL WELDED COVER SEAL WELD

FULLY GUIDED DISC

FULL PENETRATION WELD

HARD FACING
BODY

SIZE RATING
¼” TO 2” C 1500
¼” TO 2” C 2500
DESIGN STD. : BS-5352/ANSI-B16.34
¼” TO 2” C 3000 Spl TESTING STD. : ANSI-B16.34

CHECK VALVE
( FORGED STEEL - HIGH PRESSURE )
DESIGN STANDARDS
 API 600 GATE
 API 602 GATE
 ASME B16.34 ALL VALVES
 BS 1414 GATE
 BS 1873 GLOBE
 BS 1868 SWING CHECK
HOW TO SPECIFY A VALVE

What Parameter?
MAIN PARAMETERS TO SPECIFY

1. TYPE OF VALVE
2. SIZE
3. MATERIAL
4. RATING (Pressure & Temperature)
5. END CONNECTION
6. OPERATION
TYPE OF CONVENTIONAL VALVES

1. GATE VALVE
2. GLOBE VALVE
REG.
GLOBE

PISTON
LIFT
3. CHECK VALVE
SWING
 SIZE
IDENTIFIED BY
NOMINAL PIPE SIZE (NPS)
OF THE PIPING ON WHICH
VALVES ARE MOUNTED.
BHEL MANUFACTURES FROM
0.25” to 36”
 PRESSURE RELIEF VALVES
CLASSIFICATION OF PRVs :

 SV- Safety Valves (1700 & 1811 SERIES)

for Compressible Media Vapors & Gases like steam, air etc.

 RV- Relief Valves

for Incompressible Media All liquids like water

 SRV - Safety Relief Valves (1900&1990 SERIES)

acts as SV in compressible medias and acts as RV in
incompressible medias
 1700 SERIES SAFETY VALVES

PRESSURE RANGE : UP TO 217 Kg/ Sq.cm

TEMPERATURE RANGE : UP TO 571 Deg. C

MAXIMUM SIZE : UPTO 6”

APPLICATION : BOILER DRUM,

SUPER HEATER,
REHEATER, HEADERS
CAP

SPG.ADJUSTER

YOKE
SPRING

SPINDLE

LEVER

GUIDE
DISC HOLDER
UP.ADJ.RING

ADJ.RING PINS

LO.ADJ.RING

DISC
GO TO
BODY
** SAFETY VALVE EXHAUSTS, STEAM VENTS & EJECTORS
** MAXIMUM NOISE ABSORPTION WITH MINIMUM PRESSURE DROP
** SIZES : DIAMETER RANGING FROM 500 TO 2500 mm
** INSERTION LOSS : 30 - 40 dB(A) OVER A WIDE SPECTRUM
** COMPUTERISED VENT ANALYSIS PROCEDURE FOR SIZING
TYPES OF SOOT BLOWERS APPLICATION

 WALL DESLAGGER - FURNACE WALL

 LONG RETRACTABLE SOOT - CONVECTION ZONE

BLOWER (SH, RH, LTSH, ECO)

 HALF RETRACTABLE SOOT - CONVECTION ZONE,

BLOWER FLUE GAS < 648 DEG. C

 ROTARY SOOT BLOWERS - CONVECTION ZONE,

INDUSTRIAL BOILERS,

BANK TUBES, ECO AND

AIR HEATERS

 TRAVERSING NON - ROTATING - TUBULAR AIR HEATERS

 QCNRV PHOTO

QUICK CLOSING NON RETURN VALVE

 QUICK CLOSING NON RETURN VALVE

Function:

Quick Closing Non Return Valves are standard non return

valves equipped with power cylinders, ensuring rapid and
positive closing to prevent any reverse flow into the turbine.

Cold Re-Heat Non Return Valve also does the same function but
opens & closes by power cylinder as per the system
requirement.
 QUICK CLOSING NON RETURN VALVE
Application

QCNRVs are used in turbine extraction lines to the heater and

deaerator.

CRH- NRVs are used in cold reheat line from HP turbine to

reheater.

Both QCNRV and CRH-NRVs are closed by power cylinders on

the initiation of turbine trip, when the forward flow ceases.
 BONNET
GASKET

DISC
ARM (STELLITED)

NUT
SEAT
(STELLITED) BODY

AIR/OIL CYLINDER

QUICK CLOSING NON RETURN VALVE

COLD RE-HEAT NON RETURN VALVE
 HP BYPASS SYSTEM
FUNCTION:

ENSURE OPERATION OF STEAM GENERATOR BY MAINTAINING

A MINIMUM CIRCULATION OF STEAM FLOW , WHILE TURBINE
NOT IN SERVICE

ADVANTAGES:

 QUICK START UP OF THE UNIT

 REHEATER PROTECTION DURING START-UP
 PARALLEL & HOUSE LOAD OPERATION
OF STEAM GENERATOR & TURBINE
 LIMITED SAFETY VALVE LIFTING
DURING TRIP OUTS
 DM WATER SAVING
SCHEMATIC FOR LOCATION OF
HP BYPASS SYSTEM VALVES
HP BYPASS VALVE-ARS100
 HP BYPASS
SPRAY VALVE-E32S
HP BYPASS OIL SYSTEM
WELL HEAD
X-MAS TREE
 VALVE PRODUCTS
Forged Steel
Valves

Gate Valve Globe Valve Check Valve Blow-down

Valve

Cast Steel
Medium
Pressure
Valves
Gate Valve Globe Valve Check Valve Reheating
Isolating Device

Cast Steel
High Pressure
Valves

Gate Valve Globe Valve Check Valve Elbow type

Blow-down Valve
 VALVE PRODUCTS

Quick Closing High Pressure Soot

Non-Return Valve By-pass Valve Blower

Safety Relief Valve Safety Valve Silencer

 VALVE PRODUCTS

Well-Head X-Mas Tree

Full Bore
Assembly Assembly
Gate Valve
 TECHNOLOGY BASE
 High Pressure Gate, Globe Toa Valve Co. Ltd., Japan
and Non-Return Valves
 Quick Closing Non-Return Toa Valve Co. Ltd., Japan
valve
 Safety & Safety Relief Valves Dresser Ind. Inc., USA
 Forged Steel Valves Dresser Ind. Inc., USA
 Soot Blowers Copes Vulcan, USA
 HP-LP Bypass Systems SULZER (CCI), Switzerland
 Oil Field Equipments Kvaerner National, USA
Thank you
How to Select a rating?

- For the given temperature

& application, select
material.
- For the material, choose
from table the appropriate
pressure for the given
temperature.
- The number above the
selected pressure gives the
required class for the Valve.
 RATING Class 1500 to 4500
RATING <= Class 900

P
How to Select a rating?

- For the given temperature

application, select material.
- For the material, choose
from table the appropriate
pressure for the given
temperature.
- The number above the
selected pressure gives the
required class for the Valve.
 RATING Class 1500 to 4500
RATING <= Class 900

P
 HAND WHEEL
WEAR WASHERS
STEM WITH DOUBLE ACME THREAD STURDY SWING BOLT

TWO PIECE GLAND

DEEP STUFFING BOX
SPIRAL WOUND GASKET
POSITIVE BACK SEATING
FULLY GUIDED WEDGE

RENEWABLE SEATS.

Size: ¼” to 2”
Rating : C800
Matl.: A105,F316

DESIGN STD. : API-602

TESTING STD. : API-598

GATE VALVE
( FORGED STEEL - MEDIUM PRESSURE )
Size: ¼” to 2”
Rating: C800
Matl.: A105,F316
 HIGH STRENGTH BOLT
TOP ENTRY DESIGN.
CUSHIONED DISC
FORGED BODY & CAP

SPIRAL WOUND GASKET

FLAT SEAT
FULLY GUIDED DISC
Size: ¼” to 2”
RENEWABLE SEAT Rating : C800
Matl.: A105,F316
DESIGN STD. : BS-5352
TESTING STD. : BS-6755(1)

( FORGED STEEL - MEDIUM PRESSURE )

 ALUMINIUM BRONZE BUSHING
YOKE ARM
RUGGED FLANGE
STEM
SPLIT GLAND
STAKE LOCKED DISC NUT
DEEP STUFFING BOX.
DISC PAD

INTEGRAL HARD FACING FULL PENETRATION WELD

SIZE RATING
FOR REG. VALVE ¼” TO 2” C 1500
¼” TO 2” C 2500
¼” TO 2” C 3000 Spl
DESIGN STD. : BS-5352/ANSI-B16.34
TESTING STD.: ANSI-B16.34

GLOBE / REG. VALVE

( FORGED STEEL - HIGH PRESSURE )
Size Rating
2.5” TO 18” 1500C
2” TO 18” 2500C
20” 2850C
52
SIZE RATING
2.5” TO 4” C 1500
2.5” TO 6” C 2500
2.5” T0 3” C 3500
SIZE RATING
2.5” - 14” C 1500
2.5” - 18” C 2500
 SPECIALITIES
• Sealed Gland Arrangement SG
• By-Pass Valve Arrangement BPV
• Pressure Relieving Arrangement PRV
• Limit Switch Arrangement LS
• Balance Hole Arrangement BH
• Locking Arrangement LO
• Indicator Arrangement INDICATOR
• Drain Hole Arrangement DRAIN HOLE
 SPECIALITIES

IN OPERATION
• Chain Wheel Operation CHAIN
• Extension Spindle Operation EXTN
DIRECT WATER LEVEL GAUGE
 DIRECT WATER LEVELGAUGE
 To indicate the visible water level

in pressure containing vessel.

CONSISTS OF
1. GAUGE GLASS ASSEMBLY.
2. TIE BAR ASSEMBLY
3. ILLUMINATOR
4. VIEWING HOODS.
COLOUR INDICATION
COLOUR INDICATION
 ACTUATOR OPERATED VALVES

 Standard actuators without integral starters.

 Actuators with electronic integral starters.

 Non-Intrusive actuators .

 Actuators to suit two wire control system.

Integral starter Unit
 Integral starter - Advantages.
• Motor Control Center for actuators is totally
eliminated.
• With electronic integral starter controls actuators
become robust, easy to install and operate.
• Additional facilities like Auto phase correction,
Fault annunciation, Internally generated supply for
Position transmitters, Interposing relays, Space
heaters etc. are available.
Smart Actuators
Smart Actuators - Advantages.
• Switch compartment need not be opened for
setting the open & close Torque values &
Position Limit settings.
• Digital display for status (torque & Limit
values) and fault conditions.
• Password protection also available for
safeguarding the switch settings.
Two Wire Control System
 Two Wire Control System – Advantages.

• Cable cost is drastically reduced.

• All the commands & feedback signals are through 2-wire
only.
• Field control unit to be added to either conventional
actuators with starter or smart actuators for
communication with DCS.
• Depending upon the protocol used, these actuators can
communicate to DCS either directly or through master
station.
Multi core Vs
Two Wire