Inverter

Inverter Drives 9400

Diagnostics handbook

V1.4
Contents
Description Page
Contents 3
Block diagram 4
Control connections 5
Installation backplane 6
Standard device connections 7
Mains connection 8
External brake resistor 9
Motor brake control / DC bus 10
24V supply / CAN system bus (on board) 11
Digital inputs / digital outputs 12
Resolver connection / Encoder connection 13
SM301 safety module 14
9400 product key 15
LCU-FU product key 17
Diagnostic displays on the controller 18
Diagnostic displays on the Profinet module 19
Diagnostic displays on the SM301 safety
module 20
Troubleshooting the device 22
Application error 23
Device replacement 25
Engineer 27

2
Contents
Description Page
Engineer – online connection 29
Engineer – Profinet address 30
Engineer - diagnostics 31
Engineer – logbook 32
Engineer – monitor 33
Engineer oscilloscope 34
Engineer – oscilloscope (current) 38
Engineer – oscilloscope (torque) 39
Oscilloscope - variables 40
Important codes 45
Important DRZ codes 46
Important POT codes 47
Project data backup 49
Parameter backup 50
Parameter comparison 52
Parameter set transfer from the memory
module (safety) 55
Download application and parameters 57
Download safety parameters 58
General reset SM301 60
Catalogue changeover of the Profinet module 61 - 69
Index 70
Service 72

3
Block diagram

4
Control connections

5
Installation backplane

Mains connection
DC fuse
X100
not assembled

Integrated DC bus
not used

Integrable motor Motor connection

brake module X107 X105

Connection for brake Basic shield

resistor X105 connection

Connection for motor

temperature T1/T2
X106

6
Standard device connections

7
Mains connection

DC bus

8
External brake resistor

Motor temperature monitoring

9
Motor brake control

Motor connection

10
24V supply

CAN system bus (on board)

11
Digital inputs

Digital outputs

12
Resolver connection

Encoder connection

13
SM301 safety module

14
9400 product key

15
9400 product key

16
LCU-FU product key

17
Diagnostic displays on the
controller

18
Diagnostic displays on the
Profinet module

19
Diagnostic displays on the safety
module SM301

20
Diagnostic displays on the safety
module SM301

21
Troubleshooting the device

 Check the plug connections

(are all connectors plugged in correctly?).

 Compare the error message on the device

to the error list.

 Check the LED display (page 18 et seqq.).

 Take the corresponding measures

depending on the evaluation of the error list.
Read out the logbook using the Engineer.

 If required, replace the device

(e.g. power section is defective).

 Compare the backed-up project (parameter)

to the project in the device in order to
ensure that the parameter setting and the
Profinet name are still correct.

22
Application error 9400
Number Errortext Discription Application
The setting in C0006 does not match the
1 Incorrect control mode application loaded all

The basic device identification has responded.

The memory module has been exchanged with
2 Incorrect GG identification another device. all
Lifebeat bit of function block FC183 / FC184 to
3 Lifebeat bit the drive not set all
Temperature contact of brake Thermal contact of the brake resistor has been
4 resistor activated all
5 Maintenance switch off Maintenance switch switched off all

POT, POE, TSK,

THE, AIF, TSD, TTB,
6 Following error Drive could not follow the setpoint. TTL

POT, THE, TSK,

Profile data no plausible. Check data. For POE, AIF, TSD,
7 Profile error application TSD please check master data. TTB, TTL

POT, POE, TSK,

Before using the axis, please carry out encoder THE, AIF, TSD, TTB,
8 No reference adjustment first. TTL

POT, POE, TSK,

Positioning mode within the profile data does THE, AIF, TSD, TTB,
9 Incorrect POS mode not match the setting; TTL
Overtravel measurement - Preventive mechanical maintenance as quickly
10 warning threshold as possible all

Eliminate mechanical problems !

- Set C6038 greater than C6039.
Overtravel measurement - switch- - Save parameter set (C0002=11)
11 off threshold - Deenergise drive and acknowledge fault all
The position shift caused by the setting out is POT, THE, TSK,
12 Position correction error greater than the permissible window POE

One of the safety switches has been activated.

13 Safety switch actuated Belt breakage, slack cable,? DRZ, THE

POT, POE, TSK,

The automatic adjustment was cancelled THE, AIF, TSD, TTB,
14 Adjustment was cancelled before it was completed. Restart adjustment. TTL
Outlet of the permanent lubrication is blocked.
15 Perma box: outlet blocked Clean nozzle. AIF
16 Perma box: box empty Fill lubricating box. AIF
17 Perma box: time-out Time-out of permanent lubrication. AIF

23
Application error 9400
Number Errortext Discription Application
Set position window exited/not reached. -
Check folding edge; - remove mechanical
18 Position monitoring: prefolding blocking; - increase drive torque AIF
Set position window exited/not reached.
-Check folding edge;
Position monitoring: complete - remove mechanical blocking;
19 folding - increase drive torque AIF
In group operation of the folding levers an
20 Group error folding positioning error has occurred on one of the drives. AIF
Automatic operation was selected, but not
all of the folding levers are in basic position
21 Drive not in basic position - traverse levers to basic position AIF
Synchronous run: approach The drive has not managed to reach
22 distance exceeded synchronism within the distance set. TSD, TSK, TTL
Open circuit on the sensor for acceptance of
23 No touch probe detected - slave the slave position. TSD, TSK, TTL
No touch probe detected - Open circuit on the sensor for acceptance of
24 master the master position. TSD
Negative direction of rotation not
Specify incorrect direction of permitted in automatic operation. Enable or
25 rotation traverse in positive direction. POE
Position of the sychronous drive is beyond
26 Exit start window the start window. TST, TSK, TTL
During synchronous mode an error has
occured within the slave
Error at the synchronous slave
27 drive Application: TST TST, TSK, TTL
The application has tried to read / write a
parameter 10 times without success .
Measure: voltage switching POT, POE, TSK,
Error during reading/writing of a THE, AIF, TSD,
28 code Application: TSK TTB, TTL
The flying restart process has not been
completed successfully until the time in
code C6027 elapsed. Check parameter
setting.

29 TimeOut of flying restart Application: DRZ DRZ

The output frequency could not reach the
target value within the acceleration time
set in C6028. Possibly the drive is
overloaded and is working at the current
30 Nset not reached limit. DRZ
POT, POE, TSK,
Check the Pos-sets and change the THE, AIF, TSD,
31 Equal positions in the Pos-sets positions. TTB, TTL
The adjustment could not started because
the adjustment switch is already reached. POT, POE, TSK,
Remedy: First release the adjustment THE, AIF, TSD,
32 Adjustment switch active switch, then restart the adjustment. TTB, TTL
Hardware limit negative is reached. It is
33 HWL - possible to drive into positive direction. POT, TSK, THE
Hardware limit positive is reached. It is
34 HWL + possible to drive into negative direction. POT, TSK, THE

24
Device replacement

25
Device replacement
1. Disconnect the 400V & 24V voltage.
2. Remove all plug connections from the standard device
[A].
[X1;X3;X4;X5;X7;X8].
3. Remove the modules [M1;M2;M3;M4] from the
standard device.
4. Activate the eject lever and remove the standard
device [A] from the installation backplane by pulling it
towards you
5. Insert the replacement standard device into the
installation backplane until you hear it lock into place.
6. Restore all modules [M1;M2;M3;M4] to their original
positions.
7. Reattach the plug connections to the modules [M1;M4].
8. Plug all plug connections back into the standard
device [A]
[X1;X3;X4;X5;X7;X8].

If you are going to continue using the memory

module from the defective device, go to 13.

9. Connect the 24V supply.

10. If the memory module is new, the application including
(safety) parameters has to be transferred to the device.
11. Save the data.
12. Disconnect the 24 V supply (to make sure that all
parameters are transferred correctly).
13. Connect the 24 V and 400 V supplies.

The device is now ready for operation again.

26
Engineer

When the Engineer has been started, the project query

window opens.

In this process, the software checks the path used to

store the AFS file.

If the checked project has been created with an older

version of the Engineer software, a message appears
asking you whether it is to be opened without updating.
Alternatively, the project can be updated using the
latest library data.

27
Engineer

Selection by Menu
clicking bar provided

When the project has been opened, the inverter can be

selected in the project tree structure (function abbreviation).

Then the following tabs are provided:

- Application parameters - Oscilloscope
- Terminal assignment - Diagnostics
- Data logger - User menu
- Ports - All parameters
- Properties - Documentation

as well as the level for the safety parameters (MSI - SM301

safety module) and the PROFINET parameters.

28
Engineer

In order to establish communication with the inverter, the

communication path must be defined first.

The communication path selected including the

communication parameters is saved together with the
project. The next time communication is established, the
communication path and the parameters do not have to be
set again. If another communication path
is to be used, it has to be reset.

The following communication paths are provided:

• Diagnostic adapter
• PROFINET

29
Engineer

For communication via Profinet, the corresponding IP

address must be entered. Alternatively, the IP address
can also be obtained from the project (see below).

30
Engineer diagnostics
For purposes of diagnostics, the "Diagnostics" tab is
provided.
There all important states and actual values are
summarised on one page.
The diagnostics page is helpful for troubleshooting and
during normal operation.

Furthermore, the logbook can be found here, from

which the errors saved can be gathered.

31
Engineer logbook
The logbook displays all errors that have occurred.
In this menu, the logbook can be exported or deleted.
Furthermore a filter function for the logbook is
provided.

32
Engineer monitor
Via the monitor function, parameters can be shown
below the project view.

In the monitor window, up to 16 parameters can be

displayed.
Via the "Adapt View"" button, changes with regard to
the monitor window can be made.

33
Engineer oscilloscope
With an active online connection, measurements with
the oscilloscope can be carried out.
Pre-configured files can be used for measurements.

34
Engineer oscilloscope

A trigger selection
and trigger settings
are to be defined.

The time base and

sampling rate must
be defined.
In this case, 500 ms/div at
a sampling rate of 2 ms.

35
Engineer oscilloscope
• Two further buttons can be used to save or reload
the current data record.

Load configuration file or

offline oscillogram
Save configuration file /
oscillogram

36
Engineer oscilloscope
Via the button shown below, an automatic scaling can be
carried out.

Note:
Note:taking the first
When
When taking the
measurement, first
it is
measurement, it
often the case that the is
often the
scaling casedisplayed
of the that the
scaling of the
measured valuesdisplayed
must
bemeasured
adaptedvalues
in order must
to
be adapted in
display the curve order to
display the curve more
characteristic
characteristic
concisely. more
concisely.
This can be effected
This can be effected
automatically
byautomatically
pressing this button!
by pressing this button!

37
Engineer – oscilloscope (current)
The scaling of the motor current must be adapted. The
upper and lower limits must be set to twice the
maximum device current (C789).

38
Engineer – oscilloscope (torque)
The scaling of the motor torque must be adapted. The
upper and lower limits must be set to twice the motor
reference torque (C57/2).

39
Oscilloscope - variables

40
Oscilloscope - variables

41
Oscilloscope - variables

42
Oscilloscope - variables

43
Oscilloscope - variables

44
Important codes
At Lenze, the term codes refers to parameters. Each
code is numbered and has a name and a meaning. You
can look up the precise meaning of the codes in the Help
menu by moving the cursor to the desired code and
pressing the F1 key.

The most important codes at a glance:

C6: Control mode

C11: Reference speed
C18: Switching frequency
C19: Standstill detection threshold
C22: Maximum current
C53: DC-bus voltage
C81: Rated motor power
C88: Rated motor current
C105: Deceleration time - quick stop
C173: Mains voltage
C13899: Profinet name
C15011: CRC safety parameter
C15111: Safety address

45
Important DRZ codes
The most important codes of the DRZ speed application
at a glance:

C6100: Simulation input

C6101-6103: Simulation input words EW0 – EW2
C6110: Simulation output
C6111-6117: Simulation output words AW0 – AW6
C6104: Command selected
C6068: Scaling of the input words
C6078: Scaling of the output words
C7002: Acceleration time basis
C7003: Deceleration time basis
C7004: S-ramp time basis
C7068: Fast speed default
C7069: Slow speed default
C7075: Hardware evaluation

46
Important POT codes
(machine data / basic settings)
The most important codes (machine data) of the POT
and THE positioner applications at a glance:

C70 – 71: Speed controller settings

C254: Angle controller settings
C420 – 424: Absolute value encoder settings
C495: Motor encoder selection
C2520: Gearbox factor numerator: motor
C2520: Gearbox factor denominator: motor
C2524: Feed constant
C2525: Unit
C2527: Motor mounting direction
C2528: Traversing range
C2580: Brake operating mode
C2620: Manual jog: speed 1 (slow)
C2621: Manual jog: speed 2 (fast)
C2620: Manual jog: acceleration
C2620: Manual jog: deceleration
C2642 - C2652: Code homing
C2670: Position window in-position message
C2700: Software limit positions effective
C2701: Software limit positions
C2703: Max. speed
C2705: Max. acceleration

47
Important POT codes
(POT application)
The most important codes (application) of the POT and
THE positioner applications at a glance:

C6060: Adjustment mode

C6061: TP adjustment
C6067: Creep speed
C6068: Scaling of the input and output
words
C6069: Scaling of the positioning sets
C6073: Scaling of the actual position
(PLC)
C6160: Simulation of inputs
C6161 – C6166: Simulation of input words
C6180: Simulation of outputs
C6181 – C6190: Simulation of output words
C7690 – C7695: Display code data FPS

48
 Project data backup
Important: Always read out the parameters from the
controller before saving the project!

1. Read out parameters

2. Save the project

49
Parameter backup
Important: Always read out the parameters from the
controller before saving the parameters!

1. Read out parameters

2. Export parameters

50
Parameter backup
Important: Always read out the parameters from the
controller before saving the project!

1. Select "All parameters"

2. Go ahead for saving

51
Parameter comparison

1. "Application data" menu

2. Selection of "Compare
parameter sets ..."
menu

52
Parameter comparison
1. Selection of data record 1
(offline parameter)

2. Selection of data record 2

(online parameter)

3. Comparison of the data records

53
Parameter comparison (result)

54
Parameter set transfer from the
memory module
The safe parameter set transfer is supported by a
safe parameter set stored in the memory
module, e.g. in case of a module exchange.
•A valid parameter set with a corresponding module
ID must be stored.
•The safety module must be in the service status.
The transfer of the parameter set from the memory
module must be acknowledged at the
safety module.
•The "MS" LED is flashing (safety module is in service
status.)
•"AS" LED is lit
•Press module switch S82 and keep it pressed
•"AS" LED starts blinking
•When the "AS" LED goes off, release the S82 module
switch immediately
•The "AS" LED is lit again after a short time
•Press again the S82 module switch and keep it
pressed
•"AS" LED starts blinking
•When the "AS" LED goes off, release the S82 module
switch immediately
•The parameter set transfer is completed
successfully.

55
Parameter set transfer from the
memory module
If system−related response times (approx. 2.5 s)
cannot be complied with, the parameter
transfer is cancelled. The process must be started
again.
In case of success, the parameter transfer is
recorded in the logbook of the standard device
and the service status is quit by a software
restart.
If the parameter set is invalid, an error is
indicated and the "ME" LED is blinking.

Acknowledgement procedure

AS: AS light−emitting diode

S82: S82 module switch
t Time axis
tmax Maximum permissible response time

56
Download Application and
Parameters

57
Download Safety – parameter set

58
Download Safety – parameter set

59
Download Safety – parameter set

Use "general reset" to delete the safe

parameter set in the memory module and
the safety module. The safety module
must be reparameterised.
The password is reset to the standard
"Lenze SM301".

60
Catalogue changeover of the
Profinet module
The changeover of the Profinet module is shown
by an example. In the example it is the
changeover from Version V1.30 to V1.40.

Procedure:
1.Open application
2.Save the latest parameter set
3.Changeover the profinet module
4.Build Project
5.Import latest (saved) parameter set
6.Save application

1. Open application

61
Catalogue changeover of the
Profinet module
2. Save latest parameter set

or

62
Catalogue changeover of the
Profinet module

63
Catalogue changeover of the
Profinet module
3. changeover of the Profinet
module

or

64
Catalogue changeover of the
Profinet module

Select Profinet module V1.40

Confirm selection with „OK“

65
Catalogue changeover of the
Profinet module

Confirm with „Complete“.

Run „Build Projekt“

66
Catalogue changeover of the
Profinet module

Run „Build project“

Confirm with „OK“.

Status message „OK“ appears.

67
Catalogue changeover of the
Profinet module
4. Import the saved parameter set

or

68
Catalogue changeover of the
Profinet module
5. Save Application with „Save“ or
„Save as“

or use icon „save“

69
Index

Description Page
Current error 31
Brake 10
Block diagram 4
Codes / parameters 45 – 48
Backup 49 – 51
Diagnostics 18 – 21, 31
Diagnostic adapter 7
Digital inputs 5, 7, 12
Engineer 27 – 39

Error message 23, 24, 31

Error acknowledgement 22, 31
Fieldbus 15, 30
Communication 7, 15
Life bit 23
Logbook 31, 32
Monitor window 33
Installation backplane 6
Oscilloscope 34 – 44
Parameter comparison 52 – 57
Product key 15 – 17
Temperature monitoring 9

70
Index

Description Page
Trigger 35
Connection establishment 28, 29
General reset SM301 60
Download safety parameter set 55, 56
Catalogue changeover of the Profinet module 61 – 69

71
Service

Expert helpline worldwide

008000 24hours
(008000 24 46877)

@ service.de@lenze.com

Date Version Released by

02.02.2015 1.4

72