Compact Machine

Solutions
Increased capabilities to maximize
your small and medium size machines

Copyright © 2009 Rockwell Automation, Inc. All rights reserved.

Agenda

1.Compact Machine Solutions

2.CompactLogix Architecture

3.Compact Machine
Applications

4.Available CMS Tools

5.Questions

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 3

 What is important for OEMs?

COMPETITIVENESS
REDUCE COST -
• Lower Total Cost to Design, Develop, and Deliver (TCD) SM

– Reduce costs involved in machine production

• Use standard components (SCALABILITY) • Direct Costs
• Reusable Engineering content (MODULAR PROGRAMMING)
– Reduce costs after delivery • Indirect
• Remote access to devices below the controller for maximum diagnostics capabilities
Costs
• Faster Time to Market
– Shorter design, test and commissioning cycles
– Provide custom machinery within standard build cycle (FLEXIBILITY)

BETTER MACHINES -
• Improved Machine Innovation, Throughput and Performance
– Increasing competitive machine requirements
• Speed
– Differentiate on reliability and OEE effectiveness • Performanc
– Information enabled machines
– Flexible machines
e
• Intellectual property protection • OEE
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 4
 How can CompactLogix help you?
• Combine multiple control disciplines (Discrete, Motion and Process) in a single controller
– Reduce hardware cost, development cost and integration cost
• Configurable from simple, general purpose discrete control to demanding coordinated
motion applications
– Provide a scalable and common platform for a wide range of applications
• Use modular local I/O or a distributed I/O network all with built-in diagnostics
– Increase uptime by getting faster machine diagnostics
• A single programming software environment for all control disciplines, RSLogix5000
– Reduce training, integration and documentation cost
• Connect all automation devices needed with a single network, EtherNet/IP
– Reduce commissioning time and costs to integrate machines to information systems
• Use a scalable visualization platform, PanelView Plus, with direct tag access
– Reduce development cost and hardware spare parts

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 5

 OEM Market Characteristics
Machine/Equipment Continuum

Technology Adoption

1 2 3
(Process/Assembly/Po we
r
Upstream

Low Mid High

Centric)

Low end equipment, low end controller,

Mid level equipment, Rack based High end equipment,
hardwired devices or low level fast/redundant controller with
controller with DIO, simple
network, low end HMI, simple
networked field devices, DIO, FF/Hart smart
pneumatics, simple analog
local/mid HMI, analog instrumentation, SCADA, information
instrumentation or gauges,
instrumentation, networked drives enabled, intelligent motor
hardwired drives or on/off control
control, robotics

Low Mid High

(Mechanical) (Hybrid) (Electrical)
(Packaging / CPW / Mat Hand)

e.g. Gen 1 – Mechanical motion e.g. Gen 2 – Retrofit some e.g. Gen 3 - All mechanical motion
End of Line

with single drive shaft using mechanical axes with servo replaced with servo motors and/or
cams, sprockets, gears and motors and drives. Typical 2-3 synchronized VFDs on each of multiple
pulleys. Motion Axis Max., many times individual axes using integrated
with AC Drives instead of Servos motion and logic control.

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 6

 Integrated Architecture Solutions for Machine Control

Compact Machine Solutions

space

Multi axis motion

Flexible control Robotic Feeders
Capable controller Multi axis motion Electronic Line Shafting
Simple Logix EtherNet/IP Increased controller capabilities Advanced connectivity
control Packaged Predominant mechanical Mix of mechanical and electrical Advanced information
control controls capabilities
controller
Low engineering costs
EtherNet/IP

Lo Integration High
w Continuum
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 7
 An Integrated Architecture Class Machine leverages:

• Integrated Motion
– Highly integrated speed & position solutions
• Advanced programming techniques
– Modular Programming
– Libraries
– Specific Instructions & Faceplates
• ISA S88 / PackML
– State modeling, Modular control
• Device Premier Integration (i.e. PowerFlex Drives)
– Reduced development, commissioning and maintenance costs
• Information access over EtherNet/IP
– Immediate integration with end-user’s information system
– Web, email capabilities, remote diagnostics

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 8

Agenda

1.Compact Machine Solutions

2.CompactLogix Architecture

3.Compact Machine
Applications

4.Available CMS Tools

5.Questions

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 9

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 10
 CompactLogix: Part of Logix Control Platform

• Multi-disciplined control
– Discrete, Motion, Process and Drives
• Scalable
– Different platforms to address any control application
• Information-enabled
– Data available throughout the architecture
• Common Programming environment
– RSLogix 5000 CompactLogix
Family
• Multi-language
– Ladder, Function Block Diagram (FBD), Sequential
Function Chart (SFC) and Structured Text (ST)

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 11

 The CompactLogix Family Positioning
• Models: • Models:
L4x System
$ L23E-QB1B (Ethernet + RS232)
L23E-QBFC1B (Ethernet + RS232)
L31 (2 RS232)
L32C & L35CR (1 ControlNet + 1 RS232)
L23-QBFC1B (2 RS-232) L32E & L35E (1 EtherNet/IP + 1 RS232)
• Memory: 512Kb • Memory: 512Kb – 1.5Mb
• Built-in DC I/O: 16in, 16out • Local I/O: 16-30 Modules up to 3 banks
• Built-in Analog I/O: 4in / 2out • Remote I/O: Networked FLEX or POINT I/O
• Built-in Counter: (4) - 250Khz Comms: EtherNet/IP, ControlNet, DeviceNet
n
• Expansion: (2) 1769 I/O modules or (1) or 3rd Party
teg ratio
communication module In
• Remote I/O: Networked FLEXTM or POINT I/OTM otion
• Comms: EtherNet/IP, DeviceNet or 3rd Party
ons,M • Models:

nicati L43 (4-axis motion & 1 RS232)

ommu L45 (8-axis motion & 1

ce,C RS232)
man • Memory: 2Mb-3Mb
or
, Perf • Local Exp: (2) 1768 slots
Size L3x System available for (2) Motion,
tion (1)Motion & (1) Network or (2) Network
lica
A pp • Local I/O: 16-30 Modules up to 3 banks
• Remote I/O: Networked FLEX or POINT
L2x System I/O
• Comms: EtherNet/IP, ControlNet, DeviceNet or 3rd
Party
Stand-alone and small Machine and general purpose
packaged control control
f
High performance motion
A range of controllers for simple stand-alone control

machines to some of the most demanding

applications Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 13
 Logix Controllers Offering

1769-
L45
1769-L43 NE
W

1769-
L35E
1769-L35CR

1769-L32E
Valu

1769-L32C

1769-L31
e

NE 1769-L23E-QBFC1B
W

NE
W 1769-L23-QBFC1B

NE
W
1769-L23E-QB1B

Functionalit
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 14
 CompactLogix Benefits

Wide Variety of NetLinx Compact I/O Single Programming

Connectivity Options
and Network Package
EtherNet/IP, ControlNet &
DeviceNet Providing re-use of
programming
code

Multiple Programming
Languages
• IEC61131-3 interface
choose the best language for Single Data Model
the function being • Symbolic Addressing for
performed self-documented code
• User Defined Structures to
provide Data Encapsulation.

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 15

 CompactLogix L2x

Smaller, Intermittent machine - Now

CompactLogix
PanelView L23
Plus Compact EtherNet/
IP

Output to
Pneumatic
PowerFlex Operated
4 AC Drive Sealing
Jaw

Encode
r
Same programming
software as the
Film more demanding
Unwind
systems:
Re-use of same
code
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 16
 CompactLogix L2x

Smaller, Intermittent machine – Now w/ Servo

CompactLogix
PanelView L23
Plus Compact EtherNet/
IP

Digital I/O from L2x Encoder Emulated Pulses

From U3K to L2x
(for Enable-Ready etc)
Embedded High Speed
Counter
PowerFlex
4 AC Drive

Same programming
software as the
Film more demanding
Simple U3K (Non-Index,
Unwind Analog output (+ - Non-SERCOS, Non- systems:
10V) From Point I/O DeviceNet)
to U3K Re-use of same
code
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 17
 CompactLogix L2x

Smaller, Intermittent machine – Future

CompactLogix
PanelView L23
Plus Compact

EtherNet/
IP

Kinetix 300
PowerFlex Servo
4 AC Drive Drive

Same programming
software as the
Film more demanding
Unwind
systems:
Re-use of same
Film code
Unwind
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 18
 CompactLogix L3x
Cost-effectively integrate a simple machine into a plant-
wide control system

• Ideal solution for stand alone machine-level control or system-connected applications

– Economical, reliable control system solution

Built
Built in
in EtherNet/IP
EtherNet/IP or
or ControlNet
ControlNet network
network options
options

Built
Builtinin
DeviceNet
DeviceNet connectivity
connectivity
network
network
ports
ports
to to
reduce
reduce
system
system Local I/O
costs
costs
• Maximum of 3
banks
Comes
Comes • Supports up to 30
standard
standard modules
with
with built
built • Mix and match
in RS-232
in RS-232 analog, digital or
port(s)
port(s) intelligent modules

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 19

 CompactLogix L3x

System Overview
• Choose the controller that best fits your needs
– L31, L32C, L32E, L35CR, & L35E
• User memory ranging from 512K to 1.5Mb
• Complete connectivity options
– EtherNet/IP, ControlNet, and DeviceNet
– RS-232 Port
• DF1, DH-485, ASCII protocols and 3rd party
• Local I/O capacity – ranging from 16 to 30 local 1769 I/O modules
– Up to 3 banks of expanded I/O racks
– Ability to mix and match any combination of digital, analog & intelligent
modules
• Expanded capability to control Distributed I/O and Drive systems
– EtherNet/IP, ControlNet, & DeviceNet
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 20
 CompactLogix L3x

Application Overview
• Machine Level, Standalone Control
– Economical Logix Options
– Compact and Flexible

• Scalable Network Controllers

– Complete NetLinx offering
– EtherNet/IP, ControlNet, DeviceNet

• Integrated Advanced Networks

– Ideal for general control applications
– Seamless integration to existing
ControlLogix Controllers
– One common Integrated
Architecture
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 21
 CompactLogix L4x PAC
Expands CompactLogix family to address simple motion
applications or multiple network communications
• Addition of an advanced high speed communications 1768 bus structure
– For motion and high performance communications
Same I/OI/O
Same as as
the
Modular L3x system
Modulardesign
design the
provides
providesthe
the L3x system
flexibility
flexibilitytotoselect
select
the
the right modulesto
right modules to
fit
fitthe
theapplication
application Local I/O
• Up to 8 modules
on the local
bank
• Maximum of 3
banks for a total of
16 modules
• DeviceNet
connectivity

Integrated Serial port

Network modules for EtherNet/IP & ControlNet
SERCOS motion module

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 22

 CompactLogix L4x PAC
Integrates Discrete and Motion Control into single package
• simplifies design, commissioning, start up, and support
Supports
Supports
Dedicated
Dedicated discrete
controller discretelogic
logic
controllerfor
for and motion
and motion
discrete
discretelogic
logic&& in
dedicated in the
thesame
same
dedicated controller
controller
controller
controllerfor
for
motion
motion
Single
Single
software
software
Multiple
Multiple package
software package
softwar
packages
e
package
s
Programming
Programming
language
language
Dedicated
Dedicated with
with supportfor
support forlogic
logic
programming
programmin and motion
and motion
glanguages
languages

Hardwired
Hardwiredorornetwork
network No
Noconnection
connection
connection
connection required
required--control
control
between logic
between andand
logic motion executes
executeslogic
logicand
and
controller
motion motion
motion
controller Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 23
 CompactLogix L4x PAC
Capacity and performance to meet demanding motion
application requirements, and advanced features to
simplify integration
• Multiple axis support
– Up to 8 coordinated servo axis
– 2 Auxiliary feedback axis
• Configure for position control or master input for camming and
gearing functions
– 6 Virtual Axis
• Simulated axis in controller memory with fully functional motion
planer
• SERCOS Motion optimized communications
– Configurable ring communications to 4 or 8MHz
– Auto configure for optimal performance
• RSLogix 5000 drive configuration, commissioning and programming
– Course update configurable down to 0.5msec
– 38 advanced motions functions Extends
ExtendsRSLogix
RSLogix
configuration
configurationand
and
• Simplified configuration tools for Kinetix SERCOS drive systems monitoring to the
monitoring to the
actuator
actuator
• Expand the system with VHZ and simple position/indexing functions
using PowerFlex drives
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 24
 CompactLogix L4x PAC
Complex multi axes camming functions made simple
• Time Camming (TCAM) allows complex motion
profiles to be executed
• Position Camming (PCAM) allows complex
position locked motion of up to 4 axes
• Powerful instructions provide easy programming
while supporting a high degree of configurability Linear
– Multiple position lock options
– Profile blending
Spline
– Slave and master profile scaling
• Support for linear and cubic spline interpolation
– Cubic spline interpolation provides smooth motion
with a minimum number of profile points
• Graphical profile editor provides easy development
and display of complex profiles
Enter
Enterpoints
• Support for registration detection and phase directly
points
directlyfrom
froma
correction spreadsheet
a
spreadsheet

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 25

 CompactLogix L4x PAC

Application Overview
• Integrated discrete and motion control
– Small & mid-sized stand alone machines
– Information enabled with the complete
NetLinx offering
– Scalable, Modular, Configurable, and
Compact

Business System

• Enterprise wide network platforms

– Separate the device level and plant
wide or enterprise networks
– Ideal for distributed applications EtherNet/IP

EtherNet/IP or ControlNet
– One common Integrated Architecture

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 26

 CompactLogix Communication Capabilities
• NetLinx Network Interfaces
– EtherNet/IP
• Full implementation of the EtherNet/IP standard
– ControlNet
• Single or redundant media options
– DeviceNet via scanner module
• Up to 64 nodes
• Easy configuration
• Built-in RS-232 port protocols
– DF1 Full Duplex/Master/Slave
• Connect operator interface devices; dial-up, leased line, or radio modems; programming
terminals
– DH-485 protocol
• Connect to DH-485 networks
– ASCII
• Allows CompactLogix to read and write with ASCII devices such as barcode readers,
weigh scales and printers
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 27
 CompactLogix on EtherNet/IP
Advanced EtherNet/IP capability allows control of the
plant floor with a single network
• Complete support of the popular, powerful and established EtherNet/IP standard
– 100Mbit/sec Ethernet connection
– Simultaneously and seamlessly handles multiple HMI and I/O connections
• Complete support of standard Ethernet and web services
– Supports the standard TCP/IP web based protocol
– Up to 32 simultaneous TCP/IP connections
– Supports web browsing, Email, and integrated diagnostics
• Open socket connection, FTP, web data access / XML (L4x controllers)
– Develop custom web pages for enhanced diagnostics and data monitoring
– Provides access to 3rd party Ethernet devices

Business Custom Web

Pages
System

EtherNet/IP

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 28

 Summary: CompactLogix Family
Local IO
Cat. No. Memory Comms
Availability
Slots
EtherNet/IP. ControlNet, 4 x 1768 &
1769-L45 3Mb
NEW !
DeviceNet, Sercos, 3rdP

30 x 1769
EtherNet/IP. ControlNet, 2 x 1768 &
1769-L43 2Mb in
stock
DeviceNet, Sercos, 3rdP

16 x 1769

1769-L35E 1.5Mb EtherNet/IP, DeviceNet, 3rdP 30 in stock

1769-L35CR 1.5Mb ControlNet, DeviceNet, 3rdP 30 in stock

1769-L32E 750Kb EtherNet/IP, DeviceNet, 3 P

rd
16 in stock

1769-L32C 750Kb ControlNet, DeviceNet, 3rdP 16 in stock

1769-L31 512Kb Serial, DeviceNet, 3 P

rd
16 in stock

1769-L23E-QBFC1B 512Kb EtherNet/IP, DeviceNet, 3rdP 2 NEW !

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 29
Agenda

1.Compact Machine Solutions

2.CompactLogix Architecture

3.Compact Machine
Applications

4.Available CMS Tools

5.Questions

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 30

 Packaging – Typical Applications

Primary Secondary End of Line

Packaging Packaging
• Vertical Form Fill & • Cartoning •Top Loader
Seal • Case & Tray Forming • Palletizers
• Horizontal Form • Conveying • Labelers
Fill & Seal & • Wrappers
• Blister, Skin, Accumulati
Vacuum Packaging ng
• Capping, Liding, • Feeding &
Seaming & Orienting
Sealing
• Filling &
Closing
• Wrapping
• Robotic (Pick &
Place)

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 31

 Packaging – Vertical Form Fill & Seal (VFFS)

Vertical Form Fill & Seal (VFFS)

• Customize your hardware design to your

machines’ requirement using the same
CompactLogix program

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 32

 Packaging – Vertical Form Fill & Seal (VFFS)

Vertical Form Fill & Seal (VFFS) - Intermittent < 30 Packages /

Minute

Operator Terminal
PanelView Component
P
r
o
c
e
s
a
Servodrive d Servodrive
Ultra 1500 o Ultra 1500
r
M
i
c
r
o
L
o
g
Fee i Ja
d x w

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 1 33

 Packaging – Vertical Form Fill & Seal (VFFS)

Vertical Form Fill & Seal (VFFS) - Intermittent < 60 Packages /

Minute

Terminal Operador
PanelView Plus
P
r
o
c
e
Servodrive s Servodrive
Ultra 3000 a Ultra 3000
d
o
r
C
o
m
p
a
c
t
L
Fee o Ja
d g w
i Inc. All rights reserved.
Copyright © 2009 Rockwell Automation,
 Packaging – Vertical Form Fill & Seal (VFFS)

Vertical Form Fill & Seal (VFFS) - Intermittent > 60 Packages /

Minute

Terminal Operador
PanelView Plus
P
r
o
c
e
s
a Servodrive
d Kinetix
o
r
C
o
m
p
a
c
t
L
o
Feed g Dosin
i g 35
 Packaging – Palletizer

Scalability based on your machines’

requirement…

Copyright © 2009 well Automation, Inc. All rights 36

 Packaging - Palletizer Benefits

• CMX and Integrated Architecture offer

a unique control solution that allows to
customize the drive/servo hardware
to the machines’ specific needs while
reusing the same program.
• With using coordinated motion, much
smoother moves will result in a
extended life of the mechanics.
• coordinated axes are easy and simple to
program
• Application Tech Note
and correlated Add On
Instruction (AOI) is
available on the
Sample Code Library
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 37
 Packaging – more Solutions

Filler Cartoner
• i.e. to avoid foaming, synchronize the • To achieve a higher flexibility of the
vertical position of the filler nozzle machine, the handling of different carton
with formats was simplified
the current level of the based on using CMX
liquid, taking into User Defined Datatypes
consideration/calculating (UDTs).
the shape of the bottle

Pick & Place

Linear Actuators • One PAC (i.e. L45) is able to control the
• One technical trend is to integrate sequential logic as well as the Delta robot
mechanics and electronics, (i.e.) using
CompactLogix and RA Linear Actuators
gives your machine more flexibility.

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 38

 Material Handling - Flying Shears with CMX L43

• In a continuous application the

cutting tool needs to accelerate,
synchronize with the material, cut,
desynchronize and move back…

• The tricky part is to position the

cutting tool and keep it synchronized
with the material and the line speed
for the entire length of the cut.

• Based on a CompactLogix control

platform, the power requirements
can be adjusted to your machine
needs using K6K, K7K or PF700S.
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 39
 Material Handling – Crane Control

Crane – Acceleration /
Deceleration
• Critical in a crane control system is
the trajectory control that keeps the
load in balance during acceleration
and deceleration.
• For efficient equipment use, the
acceleration / deceleration time
need to be kept a a minimum.
• RA offers a Fuzzy Logic based
solution for trajectory control.
• Don’t miss to see a live demo here
at the AU in Room G – 15.15 hrs.

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 40

Renewable Energies

• RA actively engages in this fast growing segment with

providing a perfect product fit, reference architectures, and
solutions for renewable energy applications.
• References range from Solar to Wind parks with a variety of
control platforms
• For example a Solar Follower application, RA solutions use
either a centralized control system or independent small
controller systems for each Follower to calculate its optimal
position.
• Specifically for Wind turbines, RA offers additional real-time
vibration monitoring using our Condition Monitoring products.

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 41

 OEM Competency Center
• The Rockwell Automation Competency Centres has
been designed to help machine builders save time,
money and resources by providing the engineering
experience and support for their applications, and to
provide optimum machine performance through
advance testing and simulation processes.

• Two Locations:
EMEA North (Hamburg), EMEA South (Bologna)

• Visitors can see a range of demonstrations relating to

the automation industry.

• The purpose of the OEM Competence center is to

provide specific OEM’s:
– Consultancy for new machine applications
– Machine architecture/design recommendations
– Code architecture
– Proof Of Concepts
• Code
• Sizing
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 42
Agenda

1.Compact Machine Solutions

2.CompactLogix Architecture

3.Compact Machine
Applications

4.Available CMS Tools

5.Questions

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 43

 System Quick Start Manual

In ONE Single
Manual…
Shows the user
which chapters to
read based on which
products they are
using

Available
Available in
in Multiple
Multiple
Languages
Languages(IASIMP-
(IASIMP-
QS001x)
QS001x) (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 44
 Kinetix Accelerator Toolkit

• Simplifies the design, manufacturing, start-up and support of Rockwell

Automation motion control systems
• The KAT CD provides the basic panel layout, wiring diagrams, Logix
programs, HMI screens, selection tools and Quick Start literature to
speed time to market of a new machine design.

Reduce OEM engineering and integrations

costs Enable innovation
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 45
 EtherNet/IP Reference Architectures

• Tools that allow OEMs understand the information

infrastructure of their customers and enables the
design for machines ready for integration
• Deliverables include:
– Design guides — Documented best practices and
recommendations - tested and verified
– Whitepapers — Technology trends and application
topics
– Education series — Webinars, Seminars, profiles,
presentations
– Goal - to help eliminate guesswork and decrease
implementation costs while providing security, flexibility
and visibility of information plantwide.
– Where to go:
www.ab.com/networks/architectures.html

How wwiillll yyoouurr maacchhiinnee

iinntteeggrraattee iinnttoo
yyoouurr
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 46
 Power Programming
• Power Programming is the suggested Base Template for Rockwell
Automation’s Sample Code Library
• The Basic Templates includes
– A PackML conforming Code Standard using S88 Terminology
– An Interface for Using and Developing Modular Programs for Machines
– Hooks to build own Application Notes and use Rockwell’s build-up of
distributable code
• Power Programming can help OEMs to:
– Increase design efficiency (up to 50% reduction in design time)
– Simplify field maintenance and save up to 40% on field maintenance next year
– Create scalable systems using the same code base.
– Provide improved access to production and diagnostic information Fro m Pro du c in g
Auto State Model Diagram

– Show how efficiently the machine is running. 2)

1)
STOPPING
Stop Initiated on Mas ter
Once Mas ter Stops All axes
commande d to stop a nd
dis able feedback.

State=32

Stop Stop Stop Stop

Fault Stop Co mmand Command Comma nd Command
Proces s
Comp let
e

Initia lize
STOPPED Initialize
STARTING Proces s
READY Start STANDBY S t art HELD
Comma n Com man C o mman d
Complet Starting Functions 1 ) Machine arme d for 1) Holding Command
1) Sys tem powered. d 1) Axes faults are cleared 1)
d
e Comple te p roduce conditions to Complete d
2) All Axes Off (Feedback Off) 2) Axe s are enabled, Home d &
Axes comme nce motion. Axes Remain active.
3) Axes mus t be homed and moved to start pos itions 2) 2)

Geared/Camm ed
repos itioned before running. 3) Gearing/Cams initialized
Ma ster NOT

Power
3)
4) Ma ster not Started
State=1 running State=4 State=8 State=128
State=2

Power
Hold Fault
Command
Fault Fault Fault
Produce
Holdin g

To Stopp ing
Condition Produce
s Condition Pro ce s s
Become s Complet
Fa lse Met e

package
package available
available on
Programming on
S t op
Co mma n d

Programming
St o p
AB ORTED PRODUCING HOLDING
Co mma n d 1)All Axes Off (Feedback Off) 1) Mas ter Started 1) Coordinated stop initiated on
2) Axes mus t be homed a nd 2) All axes performing auto maste r.
re pos itioned before running. motion 2) All axes remain geared or cam
3) Fault indications remain for 3) Bars being packa ged Hold me d
re view b y opera tor Comman
Au t o M od e Ini tiat ed State=512 State=16 State=64
d

Sample
Sample Code
B Y Op erat o r
( S TA RT A UTO)

the Code
Fault Fa ult

the
ABORTING
A b o rtin g 1) Axe s Individually commande d to
Pro c e s s stop (no c oordina tion)
Co mp le t e
2) After Stopping Axe s Disable
Feedbac k.

Website
State=256

Website
S ta te T ra n sitio ns In itia liz e Pro c e s s C o mp le t e Dra w ing Tit le : A u t o S ta t e Dia g r a m Re v 1 . 0
S t a rt Pr o c es s C o mp le t e
In itia liz e C o mma n d St o p Pro c es s Co mp let e
S t a rt Co mma n d Ho ld Pro c e s s Co mp le t e
S t o p C o mman d Pr o du c e C on d it io ns C re at i on Dat e: Ja n u a r y 15 , 2 0 0 3
Hol d C o mman d Fault

File Na me: A u t o S t a te M o d el . v sd

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Sample Code Library

• Add-On Instructions & Faceplates

• Sample application code
• Power Programming templates
• Lots of additional examples

samplecode.rockwellautomation.com
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 Compact Machine Solutions - CMS Toolkit
Entrance barrier significantly lowered for CMS customers

NE
W

# of List Install
Installs Price Price
1 $450 $450
3 $900 $300
••SSttaarrttiinnggeennttrryyppooiinnttffrroomm$ 5 $1,375 $275
10 $2,500 $250
$33665500ddoowwnnttoo$$445500 15 $3,375 $225
20 $4,000 $200
25 $4,375 $175
••eeCCoonnnneeccttSSuuppppoorrttOOppttiioonn((iinnccll..SSoofftt
wwaarreeddoowwnnllooaaddss))
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DEMO BOXES available for your testing

DEMO-IALCV3# 1796-K6K2

DEMO-CMXL43# DEMO-
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 Summary of CompactLogix Benefits
Configurable from simple, general purpose discrete control
to demanding coordinated motion applications
• Powerful engine: Logix
• Part of the Integrated Architecture
– Logix, NetLinx, & View
• Single platform
– Discrete, Process and Motion applications
• Scaleable and modular
– Configure to meet your application
• Connectivity
– NetLinx, 3rd parties
• Premier Integration
– RSLogix 5000, Kinetix, PowerFlex, POINT I/O, and
PanelView Plus products
– Save time programming, integrating, commissioning,
installing and operating

Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 51

 Questions

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