EMCP 4 Controls

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 EMCP Evolution

Electro-Mechanical EMCP II EMCP II+P EMCP 4.x

1970 1975 1980 1985 1990 1995 2000 2005 2010

EMCP I EMCP II+ EMCP 3.x

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EMCP 3
High Level Comparison

EMCP 3.1 EMCP 3.2 EMCP 3.3

EMCP 4

EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4

Basic High Performance

Increasing Controller Functionality

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 EMCP 4.1 Features
Controls
• Auto/Start/Stop
• Engine cooldown timer
• Emergency stop
• Engine cycle crank

Digital (LCD) Indication

• Generator AC voltage
 3 phase (L-L&L-N)
 ± 2% Accuracy
• RPM & battery voltage
• Gen. AC current (per phase & avg)
• Generator frequency
• Engine oil pressure (psi, kPa or bar)
• Engine oil temperature (°C or °F)
• Engine coolant temperature (°C or °F)
• Multiple language support
• Engine start & crank attempt counter

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 EMCP 4.1 Features
Engine Protection
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed
Other Features
• Programmable security levels
• Reduced power mode

Generator Protection
• Over/under voltage
• Over/under frequency
• Generator phase sequence

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 EMCP 4.1 Input/Output
Analog Inputs
• Oil pressure & water temperature
• 1 programmable input (0-5V or resistive)
– Oil temp, fuel level, custom

Digital Inputs
• Emergency stop
• Remote start
• 6 programmable inputs*

Relay Outputs
• 6 programmable relays*
(Form A, 2A @ 30VDC)

* See specific package spec sheet for availability for customer use

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 EMCP 4.1 Communication Diagram
DEALER
SERVICE TOOL
“ET” CDVR

ADEM™

CAN1
EMCP 4.1

Local Remote

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 Controls
EMCP 4.2 Features
• Auto/Start/Stop
• Engine cooldown timer
• Emergency stop
• Engine cycle crank
• Programmable cycle timer

Digital (LCD) Indication

• Generator AC voltage
 3 phase (L-L&L-N)
 ± 1% Accuracy
• RPM & battery voltage
• Gen. AC current (per phase & avg)
• Generator frequency
• Power metering (kW, kVA, kVAr, pf)
• Hour meters (kW-Hour, kVAr-Hour)
•
Communication
Engine oil pressure (psi, kPa or bar)
• Accessory CAN data link
• Engine oil temperature (°C or °F)
• RS-485 annunciator data link
• Engine coolant temperature (°C or °F)
• RS-485 SCADA (Modbus RTU)
• Multiple language support
• Engine start & crank attempt counter
• Real time clock

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 EMCP 4.2 Features
Engine Protection
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed

Other Features
• Programmable security levels
• Reduced power mode
• Programmable kW relay
• Tier 4 integration
Generator Protection
• Over/under voltage
• Over/under frequency
• Generator phase sequence
• Over current (timed & inverse)
• Reverse power (real & reactive)

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 EMCP 4.2 Input/Output
Digital Outputs
• 2 programmable outputs*
Analog Inputs
• Total of 3
– 2 for Oil pressure & water temperature
– 1 programmable input (0-5V or resistive)
• Oil temp, fuel level, custom

Digital Inputs
• Emergency Stop
• Remote Start
• 6 programmable inputs*

Relay Outputs
• 6 programmable relays*
(Form A, 2A @ 30VDC)
• 2 programmable relays*
(Form C, 2A @ 30VDC)
* See specific package spec sheet for availability for customer use

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 EMCP 4.2 Control System
DEALER
Local CAN Remote CAN Remote RS-485
SERVICE TOOL Annunciator Annunciator Annunciator
“ET” CDVR
Generator Expansion
Engine Temps I/O
Temps

CAN2

RS-485 Annunciator Data Link

ADEM
RS-485 SCADA (Modbus RTU)
CAN1
EMCP 4.2
Customer
Monitoring
Local Remote System

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 Controls
EMCP 4.3 Features
• Auto/Start/Stop
• Engine cooldown timer
• Emergency stop
• Engine cycle crank
• Programmable cycle timer

5.5 inch Graphical Display

• Generator AC voltage
 3 phase (L-L&L-N)
 ± 0.25% Accuracy
• RPM & battery voltage
• Gen. AC current (per phase & avg)
• Generator frequency
• Power metering (kW, kVA, kVAr, pf)
• Hour meters (kW-Hour, kVAr-Hour) Communication
• Engine oil pressure (psi, kPa or bar) • Accessory CAN data link
• Engine oil temperature (°C or °F) • RS-485 annunciator data link
• Engine coolant temperature (°C or °F) • RS-485 SCADA (Modbus RTU)
• Multiple language support or Cat® Data Link (CDL)
• Engine start & crank attempt counter • Ethernet SCADA (Modbus TCP)
• Real time clock

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 EMCP 4.3 Features
Engine Protection
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed

Other Features
• Programmable security levels
• Reduced power mode
• Programmable kW relay
• Tier 4 integration
Generator Protection • Cat Switchgear integration
• Over/under voltage • Status Event log
• Over/under frequency • Embedded Webserver
• Generator phase sequence
• Supports dynamic gas blending
• Over current (timed & inverse)
• Transient Load Relief (TLR)
• Reverse power (real & reactive)
• Current balance

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 EMCP 4.3 Input/Output
Digital Outputs
• 16 programmable outputs*
Analog Outputs
• 3 programmable outputs (4-20mA or ±10V)
• 2 programmable outputs (PWM)
Digital Inputs
• Emergency Stop
• Remote Start
• 12 programmable inputs*
Analog Inputs
• Total of 3
– 2 for Oil pressure & water temperature on non-EUI engines
– 1 programmable input (±10V, PWM, current, or resistive)
• Oil temp, fuel level, custom

* See specific package spec sheet for availability for customer use

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 EMCP 4.3 Control System
DEALER
Local Remote Remote
SERVICE TOOL Annunciator Annunciator Annunciator
“ET” CDVR
Generator Expansion
Engine Temps I/O
Temps

CAN2

RS-485 Annunciator Data Link

ADEM
RS-485 SCADA (Modbus RTU) or CDL
CAN1
Ethernet (Modbus TCP)
EMCP 4.3 Customer
Monitoring
Local Remote System

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 Controls
EMCP 4.4 Features
• Auto/Start/Stop
• Engine cooldown timer
• Emergency stop
• Engine cycle crank
• Programmable cycle timer
• Paralleling
5.5 inch Graphical Display
• Generator AC voltage
 3 phase (L-L&L-N)
 ± 0.25% Accuracy
• RPM & battery voltage
• Gen. AC current (per phase & avg)
• Generator frequency
• Power metering (kW, kVA, kVAr, pf)
• Hour meters (kW-Hour, kVAr-Hour)
• Engine oil pressure (psi, kPa or bar)
Communication
• • Accessory CAN data link
Engine oil temperature (°C or °F)
• Engine coolant temperature (°C or °F) • RS-485 annunciator data link
• Multiple language support • RS-485 SCADA (Modbus RTU)
• Engine start & crank attempt counter or Cat Data Link (CDL)
• Real time clock • Ethernet SCADA (Modbus TCP)

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 EMCP 4.4 – Paralleling Features
• Bus metering
• Dead bus arbitration
• Manual and automatic synchronization
• Real (kW) and reactive (kVAr) load sharing
• Load shed / load add
• Load sense / load demand
• MGDL (Ethernet) (with failsafe protection) or Hard-Wired paralleling
Utility G1 G2 G#
G1 G2 G# ~ ~ ...... ~
~ ~ ...... ~
CB1 CB2 CB#

CB1 CB2 CB# ATS

N E

Load Load

Multi-unit island mode Multi-unit standby

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 EMCP 4.4 Features
Engine Protection
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed

Other Features
• Programmable security levels
• Reduced power mode
• Programmable kW relay
Generator Protection • Tier 4 integration
• Over/under voltage • Cat Switchgear integration
• Over/under frequency • Status Event log
• Generator phase sequence • Embedded Webserver
• Over current (timed & inverse) • Supports dynamic gas blending
• Reverse kW, kVA • Transient Load Relief (TLR)
• Current balance
• Bus phase sequence

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 EMCP 4.4 Features
Digital Outputs
• 17 programmable outputs*
Analog Outputs
• 3 programmable outputs (4-20mA or ±10V)
• 2 programmable outputs (PWM)
Digital Inputs
• Emergency Stop
• Remote Start
• 12 programmable inputs*
Analog Inputs
• Total of 4
– 2 for Oil pressure & water temperature for non-EUI
engines
– 2 programmable inputs (±10V, PWM, current, or
resistive)
• Oil temp, fuel level, custom

* See specific package spec sheet for availability for customer use

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 EMCP 4.4 Control System
DEALER
Local Remote Remote
SERVICE TOOL Annunciator Annunciator Annunciator
“ET” CDVR
Generator Expansion
Engine Temps I/O
Temps

CAN2

RS-485 Annunciator Data Link

ADEM
RS-485 SCADA (Modbus RTU) or CDL
CAN1
Ethernet (Modbus TCP)
EMCP 4.4
Customer
Monitoring
Local Remote System

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 Other EMCP 4 Enhancements

• Screen navigation

• Programming

• User interface

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 EMCP 4 User Interface
EMCP 3

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 EMCP 4 User Interface
EMCP 4.1 & 4.2 New Event
Reset Button
New Event Log
Navigation Button

Button Text Added

New Navigation Button

Layout & Style

New Engine Overview New Main Menu

Button Symbol Navigation Button

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 EMCP 4 User Interface
New Event New Event Log
EMCP 4.3 & 4.4 Reset Button Navigation Button

Larger Display Button Text Added

Dynamic “Soft Keys”

New Control
Navigation Button New Navigation Button
Layout & Style

New Engine Overview New Main Menu

Button Symbol Navigation Button

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 CAN Annunciator
• Networked device, no discrete signal
wiring required
• 16 Points, 32 LEDs
– (12) Amber and Red LEDs
– (4) Green and Red LEDs
• Standard label for NFPA 99 & 110
• All 16 points configurable to any event
– Custom Label Kit available
• Local or Remote
– up to 800ft (244m)
• Up to four (4) annunciators per EMCP 4.2,
4.3, or 4.4

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 RS-485 Annunciator
• Networked device, no discrete signal
wiring required
• 16 Points, 32 LEDs
– (12) Amber and Red LEDs
– (4) Green and Red LEDs
• Standard label for NFPA 99 & 110
• Selectable Alarm Groups
– 2 fixed, 2 custom configurable
• Remote
– up to 4000ft (1220m)
• The number of annunciators per EMCP
4.2, 4.3, or 4.4 allowed up to network limit

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 Digital I/O Module
• Configure I/O for any event
• Local or remote mounted up to 800
feet (244m)
• Up to four (4) DIO Modules per
EMCP 4.2, 4.3, or 4.4
• (12) Discrete Inputs
• (8) Relay Outputs

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 RTD & Thermocouple Module
• Generator Bearing & Stator
Temperature Monitoring
– EMCP 4.2, 4.3, or 4.4 controller
– Temperature Monitoring
– High Temperature Warning/Shutdown

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 EMCP 4 Monitoring Software
• Remote Monitoring & Control
Software (up to 16 devices)
– Genset Controls
– Cat ATS
– Cat Flywheel UPS
• Allows the user to:
– Monitor
– Log
– Graph
– Control (gensets only)

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 Questions?

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 Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject
to change without notice. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be used without permission.

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© 2014 Caterpillar Inc.
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