ARIM SCOPE OF WORK

Reliability Inspection Maintenance

Engineer Engineer Engineer

Asset Register – Updation, Coding and Enrichment R S

Criticality Analysis (Top Down Approach) R
Ageing (Damage / Failure) Mechanisms Identifications R
Risk Assessment (Bottom Up), Monitoring and Updation R
Developing Reliability / Integrity Strategies and Maintenance Plans using proactive methodologies
RBI, RCM, FMCA, SIL etc. R S S

Scheduling and Work Planning of Inspection Activities of TA, SD and Routine R

Scheduling and Work Planning of Maintenance Activities of TA, SD and Routine (Machinery,
R
Equipment, E&I)
Budgeting and arrangement of NDT Tools, spares, consumables and arrangement of outsource
advanced NDT / DT services e.g. ECT, LEO Scan, IRIS, Metallography etc. R

Budgeting and arrangement / ordering of replacement spares, planning and arrangement of

required manpower to execute maintenance activities R

Defining, Updating and Maintaining IOWs R

Creation and Updation of Corrosion Control Documents R
Defining Asset Integrity and Reliability KPIs R
5 and 10 Year Look Ahead Equipment Replacement Plan R
 ARIM SCOPE OF WORK
Reliability Inspection Maintenance
Engineer Engineer Engineer
Field Execution of Preventive Maintenance Plans (TA , SD, Routine)
R
(Machinery, Equipment, Electrical and Instrument) - Routine
Condition Assessment, Maintenance Reports Writing and Issuance (TA, SD, Routine)
R
(Machinery, Equipment, Electrical and Instrument)
Inspection and Condition Monitoring Activities (Routine) R
Inspection and Condition Monitoring Activities (TA and SD) S R
Maintenance activities during TA and SD - R
Managing Day to Day Inspection and Condition Motoring Jobs
R
(NDTs, Vibration, Thickness, Surveys, Thermography, RT, HT, Load /Pressure Test etc.)
Field / Direct Condition Assessment and Inspection Reports Writing and Issuance R
Inspection / Maintenance Database Failure Coding in Softwares for Reporting S R
Inspection / Maintenance Historical data transcription in analytical way in software S R R
Monitoring and Reporting of IOWs Excursions to Reliability Engineer
(Process Engineer)
Custodianship of ARIM System R
Define and Develop Competency Framework and Training Needs R
 ARIM SCOPE OF WORK
Reliability Inspection Maintenance
Engineer Engineer Engineer
Static Equipment and Piping Inspection Field Data Analysis and Assessment and
R
Reports Issuance (Routine)
Static Equipment and Piping Inspection Field Data Analysis and Assessment and
S R
Reports Issuance (TA and SD)
Machinery, E&I Maintenance Field Data Analysis and Assessment and Reports
R
Issuance - Routine
Machinery, E&I Maintenance Field Data Analysis and Assessment and Reports
S R
Issuance – (TA and SD)

Big and Common Data Analysis / Assessment

(FFC’s 3 plants 2*40 + 1* 30 = 110 years data) Inspection and Maintenance history
R
to identify trends and reviewing Industry data / published research for adopting best
in class proactive strategies for risk mitigation and reliability enhancement planning
Track Asset Wise Production Losses and make prevention Strategies R
Track High Maintenance Cost ( Lossess) and develop prevention strategies R S
Root Cause Failure Analysis , FRACAS R
Effectiveness Analysis – MTBF, MTTR, OEE etc. R S
 ARIM SCOPE OF WORK
Reliability Inspection Maintenance
Engineer Engineer Engineer
Based on Failure and effectiveness Analysis, make necessary adjustment in already R
established strategies to prevent failures (production losses)
Based on Effectiveness Analysis, make necessary adjustment in already established R
strategies to prevent high maintenance costs
Based on failure assessments due to design / material issues, give inputs on design/ R
material changes and modifications to Engineering department and E&I respective
sections
Will have input / role within MOC process as well I
(Details will be settled within MOC revision process)