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Your Customer
 Komatsu WA1200-3

The Mountain Mover

 WA1200-3 World Population
• N.A. Palladium
• Ontario, Canada
• “V” Loading 730E’s • Nittetsu Mining Co.
• Palladium Ore • Taiheiyo Cement • Japan
22y³ Bkt • Japan • “V” Loading 170-195
• “V” Loading HD985’s Ton Trucks
• Quarry 26y³ Bkt • Quarry 26y³ Bkt
• (TWO UNITS)

• Round •Anglo Coal

Mountain Gold •Queensland
• Round •“V” Loading
Mountain, NV
• “V” Loading
200-240 Ton
Trucks
• Gold Ore 26y³
Bkt

200
• Fola Coal
ton Trucks
• West Virginia
•Coal 33.3y³ Bkt
• “V” Loading 200-
Ton Trucks • Griffin Coal
• Coal 26y³ Bkt • Australia
• “V” Loading 630E’s • Bulga Coal
• Coal 26y³ Bkt • Australia
• “V” Loading 200-
240 Ton Trucks
• Coal 33.3y³ Bkt
 KMS World Loader Population
WA800’s, WA900’s & WA1200’s
Total 401 Units

34
21
161 102

10 12 61
 Wheel Loaders
•WA800-3 14.4 yd3 808 HP
•WA900-3 17 yd3 863 HP
•WA1200-3 26 yd3 1560 HP
 Wheel Loaders

•WA800-3 11 m3 603 kW
•WA900-3 13 m3 637 kW
•WA1200-3 20 m3 1165 kW
 Truck Matching

Truck Line-up
Loader HD785-5 HD1500-5 730E 830E 930E
85 ton 100 ton 150 ton 200 ton 240 ton 320 ton
WA800-3
STD 14.4 yd3 4 5 -- -- -- --
HL 13.1 yd3 -- -- 8 -- -- --

WA900-3
STD 17.0 yd3 -- 4 -- -- -- --
HL 15.0 yd3 -- -- 7 -- -- --

WA1200-3
STD 26.0 yd3 -- -- 4 5 6 --
HL 23.5 yd3 -- -- -- -- 7 9
 Design Picture

Compromise between:
•Stability (full turn & straight tip)
•Breakout force
•Tractive effort
•Operating weight
•Horsepower
•Bucket size
 All add up to a
Komatsu loader that is
considered a
DIGGER
New Technology
WA1200-3

 Komatsu SDA16V160 engine, 1560 HP @ 1900 RPM

 Operating weight 452,390 lb. (205200 kg)

 Conventional power train design

 Fuel Consumption

80
WA1200-3 72
70 67

60
52
48
50
42
g/hr

39
40
30
20
10
0
Low Medium High
 Fuel Consumption

300 274
WA1200-3 254
250
198
200 180
157
147
l/hr

150

100

50

0
Low Medium High
 Main Frame

• Steel castings in high stress areas

• One piece plate section rear frame

Sealed Wet Disc Brake System
 Service Brakes

Hydraulically-actuated wet
multi-disc brakes
(NO AIR)
 Parking Brake

Wet, multi-disc, spring

applied, hydraulically
released
WA1200-3

 Standard boom greater than competitions high lift boom

 Std. Boom - 20’ 7” (6280 mm)

 Able to load all 200 ton trucks

 High Lift Boom - 23’ 0” (7000 mm)

 WA1200-3

New Technology
Automatic Transmission
Automatic Transmission
 WA1200-3

New Technology
Automatic Transmission
 Advanced Joy Stick Steering
The frame
articulated
angle is
accordant
with the
joystick
position.
 WA1200-3

New Technology
Automatic Transmission
 Advanced Joy Stick Steering
 Modulated Clutch
Transmission Outline
 WA1200-3

New Technology
Automatic Transmission
 Advanced Joy Stick Steering
 Modulated Clutch
 Automatic Speed Control
Travel Speed Limit Dial
F1 or F2
 WA1200-3

New Technology
Automatic Transmission
 Advanced Joy Stick Steering
 Modulated Clutch
 Automatic Speed Control
 Tire Saver
 WA1200-3

New Technology
Tire Saver

Automatic
 Modulated Clutch System
& Tire Saver

Modulated clutch system has 3 functions:

1. Travel Speed Control

2. Traction Control

3. Tire Slip Control

TIRE SAVER
 WA1200-3

New Technology
Automatic Transmission
 Advanced Joy Stick Steering
 Modulated Clutch
 Automatic Speed Control
 Tire Saver
 Variable Output Hydraulic
System (VOHS)
 VOHS
(Variable Output Hydraulic System)
Maximise the digging ability, getting higher
tractive effort with lifting force in digging, due
to cut off the hydraulic power (pressure) from
the three sets of tandem piston pumps.
 WA1200-3

Able to set boom height and boom lower from the cab

Oil pins at all boom and bucket pivots

New Super Wide Cab (11” wider and 4” longer than

WA800-3 Cab)
 WA1200-3 Cab
• 2-door walk-through design
• Handrails around the front for safety
• 73 db(A) at operators ear

•
Viscous dampening mounts 73 dB(A)
Left Hand Easy
Entry Into Cab
 WA1200-3 Cab

 PPC Controls

 Kickdown switch

 Maintenance monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
Monitor
 WA1200-3
Cab

 PPC Controls

 Kickdown switch

 Maintenance monitor

 Control panel
 Load meter cancel switch
Transmission hold button
Travel speed limit on/off switch
Parking brake switch
Kick-down switch
Turn signal switch

Lamp switch Load meter

RPM set ON/OFF switch
sub total
Right/Left power window
switchswitch
RPM set idling up-down
Ether sprayselector
switch switch Hazard lamp
Starting switch switch
 WA1200-3 Cab

 PPC Controls

 Kickdown switch

 Maintenance monitor

 Control panel

 Climate & audio

 Conveniently located overhead
Front wiper switch

Step lamp
AM/FM Radio Cassette
switch
stereo
Engine hood, side lamp,
Air conditioner
axle front working lamp switch
panel
Rear wiper Rear wiper switch
selector switch
 WA1200-3
Std. Tire Optional Tire
55.5/80-57 68PR (L5) 65/65-57-62 L5 BS
65/65-57 62PR
STABILITY
RIDE COMFORT
REDUCED LONGITUDINA
L DEFLECTION

LOW INFLATION PRESSU

RE
REDUCED SIDE CUTS
LOWER GROUND CONTA
CT PRESSURE
LONGER TIRE LIFE
 Target Performance
Level

Wearing/Damage
Resistance
100 100
Vertical
55.5/80-57 55.5/80-57
Spring
Ratio 65/65-57 65/65-57
113 130

90 100 110 120 0 50 100 150

100
Breakout
Traction
During

55.5/80-57
Tyre

65/65-57
152

0 50 100 150 200

 Tire Comparison

METRIC

EQUIPMENT WA1200 WA1200

OPTIONAL TIRE STD. TIRE
TIRE SIZE 65/65-57 (62PR) 55.5/80-57 (68PR)
TREAD DEPTH 142.5 mm 121.5 mm
TIRE OVERALL DIAMETER 3735 mm 3610 mm
TIRE OVERALL WIDTH 1640 mm 1410 mm
TIRE WEIGHT 6786 kg 5800 kg
RIM SIZE INCH 57x52.00/6.0 57x44.00/6.0
NOMINATED INFLATION 580 kpa 655 kpa
PRESSURE
TIRE LOAD CAPACITY KG 103 030 kg 102 060 kg
@10KMPH
TREAD WEAR VOLUME INDEX 100 79
 Tire Comparison

ENGLISH

EQUIPMENT WA1200 WA1200

OPTIONAL TIRE STD. TIRE
TIRE SIZE 65/65-57 (62PR) 55.5/80-57 (68PR)
TREAD DEPTH 5.6” 4.8”
TIRE OVERALL DIAMETER 147” 141.2”
TIRE OVERALL WIDTH 65” 54.5”
TIRE WEIGHT 14,960 lb. 12,187 lb.
RIM SIZE INCH 57x52.00/6.0 57x44.00/6.0
NOMINATED INFLATION PRESSURE 85 psi 95 psi
TIRE LOAD CAPACITY KG @ 5 MPH 227,000 lb. 225,000 lb.
TREAD WEAR VOLUME INDEX 100 79
Truck Matching
Truck Matching
 Matching With HD1500-5, 730E
& Cat793C Truck’s
16’ 3” (HD1500-5)

19’ 2” (CAT 793C)

9’ 9”
18’ 5” (730E)

20’ 7”

Dump clearance 20’7”

Dump reach 9’9”
 MATCHING WITH 830E 930E
& CAT 797 TRUCK

22’ 5” (CAT797)

23’0” 10’0”
22’ 10”

22’ 0 “

Dump clearance 23’0”

Dump reach 10’0”
 MATCHING WITH HD1500-5, 730E
& CAT 793C TRUCK

5865mm (CAT 793C)

4965mm (HD1500-5)

5610mm (730E)

2970
6285

Dump clearance 6285mm

Dump reach 2970mm
 MATCHING WITH 830E 930E
& CAT 797 TRUCK

3045
6821 Cat 797

7005
6960

6710

Dump clearance 7005mm

Dump reach 3045mm
 Standard Features

• Proportional Pressure Hydraulic Controls

• High Pressure Inline Filters
• Transmission Guard
• Ground Driven Steering
• Radio Ready Cab
• Wiggins fast fill system
• Lincoln Auto Lube System
 Komatsu Buckets
Hensley GET Standard
KVX GET also available
Engine Shutdown
Radiator Drain
Engine Oil Drain
Wiggins Fast Fuel
• 2000 Hour
Maintenance
Interval
• 18 Pins
(3) Fuel Filters

(4) Oil Filters

WA1200-3
Interchangeability
 WA1200-3
Interchangeability

Powertrain

Engine 830E/930E Base engine common

Radiator L&M Mesabi
Transmission D575 95% common parts
Torque converter Design common to WA800
Front axle WA800 New double planetary
Rear axle WA800 New double planetary
 WA1200-3
Interchangeability

Hydraulics

Work equipment pump 1 PC1100 Only control valve is different

Work equipment pump 2 WA900 Only cut-off press. is different
Switch pump PC1100 Only control valve is different
Steering+control+PPC pump PC1100 HPV 160+160 base
Emergency steering pump WA800 2 pumps are used
 WA1200-3
Interchangeability

Filter Elements

Air cleaner WA600-WA800

Air cleaner outer element WA600-WA800
Engine oil filter 830E/930E
Fuel filter 830E/930E
Work equipment oil filter PC1100/PC400
Corrosion resistor 830E
Brake filter PC400
Air conditioner filter:
- Fresh air WA-3 Series
- Inside circulation PC200
 WA1200-3
Right Sizing

Bucket Rated Load Bucket Wt. TML

STD 26 yd3 79,400 lb. 52,700 lb. 132,100 lb
(20m3) (36 000 kg) (23 900 kg) (59 900 kg)

HL 23.5 yd3 71,400 lb. 51,100 lb. 122,500 lb.

(18m3) (32 400 kg) (23 200 kg) (55 600 kg)
 264,100 lb. (119 800 kg) Straight Tip
 231,000 lb. (104 800 kg) Full Turn Tip WA1200-3
 3.3 Straight Tip Ratio Outstanding Stabilit
 2.9 Full Turn Tip Ratio
Production
 More Production
No Extra Operator Effort

• Auto return to dig

• AJSS
• VOHS
• Tire Saver
 MINING SYSTEMS, INC.

PRODUCT ION EST IMAT E

CUSTOMER EXAMPLE
APPLICATION MINING
WHEEL LOADER TYPE WA-1200 -3
BUCKET CAPACITY cu. yd. 26.2
MATERIAL WEIGHT (LOOSE) … SWELL 30% lbs./cy. 3,000
FILL FACTOR % 96%
LOAD PER BUCKET st 37.73
TRUCK CAPACITY st 200
CYCLES PER TRUCK 5
LOAD PER TRUCK st 188.64
LOADER CYCLE TIME sec. 35.0
SPOTTING TIME (less
( lessone
oneshovel
bucket
cycle)
cycle) 50 sec. 15
LOADING TIME PER TRUCK sec. 190
TRUCKS PER HOUR 18.95
THEORETICAL MAXIMUM PRODUCTION st 3,574
EXPECTED PRODUCTION
IN A 50 MIN. HOUR: 83% st 2,979
AT AN AVAILABLITY OF: 90% st 2,681
AT AN UTILIZATION OF: 90% st 2,413
(COMBINED FACTORS) lcy 1,608
(COMBINED FACTORS) bcy 1,237
We have provided you with this production estimate to assist you in your evaluation of our
wheel loader. The calculations are based upon information you have supplied us. This
estimate is based on our engineering and field experience. Actual production may differ based
on the conditions encountered at the site.
 MINING SYSTEMS, INC.

PRODUCT ION EST IMAT E

CUSTOMER EXAMPLE
APPLICATION MINING
WHEEL LOADER TYPE WA-1200 -3
BUCKET CAPACITY cu. yd. 26.2
MATERIAL WEIGHT (LOOSE) … SWELL 30% lbs./cy. 3,000
FILL FACTOR % 96%
LOAD PER BUCKET st 37.73
TRUCK CAPACITY st 150
CYCLES PER TRUCK 4
LOAD PER TRUCK st 150.91
LOADER CYCLE TIME sec. 35.0
SPOTTING TIME (less
( lessone
oneshovel
bucket
cycle)
cycle) 50 sec. 15
LOADING TIME PER TRUCK sec. 155
TRUCKS PER HOUR 23.23
THEORETICAL MAXIMUM PRODUCTION st 3,505
EXPECTED PRODUCTION
IN A 50 MIN. HOUR: 83% st 2,921
AT AN AVAILABLITY OF: 90% st 2,629
AT AN UTILIZATION OF: 90% st 2,366
(COMBINED FACTORS) lcy 1,577
(COMBINED FACTORS) bcy 1,213
We have provided you with this production estimate to assist you in your evaluation of our
wheel loader. The calculations are based upon information you have supplied us. This
estimate is based on our engineering and field experience. Actual production may differ based
on the conditions encountered at the site.
RIPLEY, TN. PARTS
RIPLEY, TN. PARTS
 WA1200-3

In Conclusion
The tougher the digging the
better Komatsu loaders
perform over competition
 WA1200-3
WHY
A better balance between
breakout force, superior
tractive effort and stability