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Pumps

The document discusses different types of pumps, including positive displacement pumps like diaphragm, progressive cavity, peristaltic, and piston pumps as well as non-positive displacement pumps like centrifugal, multi-stage, and axial pumps. It explains the differences between positive and non-positive displacement pumps and covers topics like pump installation, alignment of pumps and motors, cavitation, and the effects of misalignment. The document provides diagrams to illustrate different pump components and mechanisms.

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mackoi Balares
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58 views49 pages

Pumps

The document discusses different types of pumps, including positive displacement pumps like diaphragm, progressive cavity, peristaltic, and piston pumps as well as non-positive displacement pumps like centrifugal, multi-stage, and axial pumps. It explains the differences between positive and non-positive displacement pumps and covers topics like pump installation, alignment of pumps and motors, cavitation, and the effects of misalignment. The document provides diagrams to illustrate different pump components and mechanisms.

Uploaded by

mackoi Balares
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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PUMPS

Content
1. Different kinds and types of pumps and its used.
2. Difference between positive and non positive displacement pumps.
3. Pump installation procedure.
4. Alignment of pump and motor.
5. How the pump works.
6. Inspection of pump and accessories before the installation.
7. What are the effects if the pump and motor are mis-aligned?
8. What is cavitation and its effect to the pump?
Pumps
Pumps

• A pump is a device that moves fluids (liquids or gases), or


sometimes slurries, from one location to anther.
1. Transfer
2. Circulation
3. Pressurization

• Pumps are essential in various industries like water treatment, oil and gas,
chemical processing and more.
Type of Pumps

• Positive Displacement Pump • Non-Positive Displacement Pump

-Diaphragm Pumps -Centrifugal Pumps


-Progressive Cavity Pumps -Multi-stage Pumps

-Peristaltic Pumps -Axial (Propeller) Pumps

-Piston Pumps
-Rotary lobe or Gear Pumps
Pumps Key Differences
• Volume Consistency
Positive displacement pumps move a fixed volume per cycle, while the
volume can vary in non-positive displacement pumps.

• Efficiency
Positive displacement pumps are generally more efficient for high-viscosity
fluids, while non-positive displacement pumps are more efficient for low-
viscosity fluids.

• Viscosity
Positive displacement pumps are generally more efficient for high-viscosity
fluids, while non-positive displacement pumps are more efficient for low-
viscosity fluids.
Pumps Key Differences
• Pressure Handling
Positive displacement pumps are better suited for high-pressure
applications, whereas non-positive displacement pumps are often used in
low to moderate pressure systems.

• Complexity and Cost


Positive displacement pumps are often more complex and expensive to
maintain, while non-positive displacement pumps are usually simpler and
less expensive.
Pumps
• Pressure Vs Rate Flow Graph
Positive Displacement pumps
• Captures and moves a fixed volume of fluid with each cycle
• Fluid is drawn into a cavity and then pushed out
Positive Displacement pumps
• Diaghpram Pump
Positive Displacement pumps
• Diaghpram Pump
Positive Displacement pumps
• Progressive Cavity Pump
Positive Displacement pumps
• Peristaltic Pump
Positive Displacement pumps
• Piston Pump
Positive Displacement pumps
• Rotary Pump (Screw Pump)
Positive Displacement pumps
• Rotary Pump (Gear Pump)
Positive Displacement pumps
• Rotary Pump (Lobe Pump)
Positive Displacement pumps
• Rotary Pump (Lobe Pump)
Positive Displacement pumps
• Rotary Pump (Lobe Pump)
Non-Positive Displacement Pumps
• Moves fluid by imparting energy through an impeller or rotor
• Fluid is accelerated and then pressure is developed
Non-Positive Displacement Pumps
• Centrifugal Pump
Non-Positive Displacement Pumps
• Centrifugal Pump parts
Non-Positive Displacement Pumps
• Centrifugal Pump
Non-Positive Displacement Pumps
• Centrifugal Pump

• Product Water Pump


• CUF / CWRS Backwash Pump
• CIP Pump
• Filtrate Pump
• BWRS Feed Pump
• Sprinkler Pump
Non-Positive Displacement Pumps
• Submersible Pump
Non-Positive Displacement Pumps
• Centrifugal Pump
Non-Positive Displacement Pumps
• Multi stage Pump
Non-Positive Displacement Pumps
• Axial Pump
Delivery and Inspection of Pumps
• Packing list of pump and Motor
Pump Inspection Checklist
1. Suction nozzle and discharge inspection
A. Flange PCD, Hole diameter , ID and OD
Pump Inspection Checklist
B. Serration of the suction and discharge flange
Pump Inspection Checklist
2. Anchor Bolt inspection
Pump Inspection Checklist
3. Item Inspection
A. Coupling
Pump Inspection Checklist
PUMP CASING
B. MECHANICAL SEAL
C. BEARING
D. SHAFT
E. CASING

SHAFT

MECHANICAL SEAL BEARING


Installation of Pump
• CONSTRUCT THE FOUNDATION PLINTH.
• BOX OUT THE ANCHOR BOLT LOCATION AS PER DRAWING DIMENSIONS REQUIERED.
• CURING TIME OF 24 HOURS.
Installation of Pump
• RC Curing Completed • Installation of Padding plate / Shim plate for levelling
Installation of Pump
Installation of Pump
• X and Y Alignment.
• Pocket grouting of anchor bolt
Installation of Pump
• Survey the final elevation in SUCTION and DISCHARGE NOZZLE.
• Pocket grouting of anchor bolt
Installation of Pump motor
Types of Pump and Motor Alignment
Laser Alignment

ALIGNMENT NOT ACCEPTABLE

ALIGNMENT ACCEPTABLE
Installation of Pump motor

Mils to Millimeters Conversion


PARALLEL MISALIGNMENT
Formula

ANGULAR MISALIGNMENT
Pump and Motor Alignment
Mis-alignment of pump and motor can cause

• Increases bearing load,


• Causing bearings to fail prematurely.

In fact, except in cases of extreme misalignment, the resulting vibration is


what damages bearings and seals. Since some vibration is normal for
pumps, it is best to have an experienced vibration technician determine if
the vibration is due to shaft misalignment, and whether it is severe
enough to affect pump reliability.
Types of Pump and Motor Alignment
• Bearing was broken due to misalignment of pump and
motor
Pump Cavitation
• Pump cavitation is when bubbles form in a pump because
the pressure gets too low. These bubbles take up space and
make the pump work less efficiently. When the bubbles
move to areas with higher pressure, they can collapse,
making loud noises and potentially damaging the pump. It’s
like the pump is struggling because it’s trying to move
bubbles instead of just the liquid.
Pump Cavitation
• Pump cavitation is when bubbles form in a pump because
the pressure gets too low. These bubbles take up space and
make the pump work less efficiently. When the bubbles
move to areas with higher pressure, they can collapse,
making loud noises and potentially damaging the pump. It’s
like the pump is struggling because it’s trying to move
bubbles instead of just the liquid.
Quiz

Q&A
Quiz

THANK YOU!

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