Feedmill Global SDC

Capacity
Solution FB Drag Conveyor Essmueller
Capacity
Feedmill FB Drag Conveyor Essmueller
Global SDC
Solution

A: độ rộng thùng(in)

B: độ cao thùng(in)
 Feedmill Global SDC
Capacity FB Drag conveyor Essmueller
Solution

Ví dụ: sên tải model 810

A: độ rộng thùng 8 inch
B: độ cao thùng 10,5 inch
 Capacity
FeedmillFB Drag conveyor Essmueller
Global SDC
Solution

Capacity (ton/h) = C.F.H/35.3 * density

Ví dụ: sên tải model 810 vận chuyển cám viên với density = 0.6
Capacity (ton/h) = 2,000/35.3 * 0.6 = 34 ton/h
 FB DragGlobal
Feedmill Conveyor HP Calculation SDC
Solution

Chain
Sprocket
 FB DragGlobal
Feedmill Conveyor HP Calculation SDC
Solution
 Feedmill Global SDC
Solution

Ex. FB Drag Conveyor 1717 speed 125 FPM use sprocket For chain 124 ,
10 teeth , From table pitch Diameter = 12.94” or 1.08F (1F = 12’’ )

RPM = FPM/3.14/Pitch Diameter = 125/3.14./1.08 = 36.86 RPM

 RB Drag Conveyor Essmueller SDC
CapacityGlobal
Feedmill
Solution
 RB Drag Conveyor Essmueller SDC
CapacityGlobal
Feedmill
Solution

Size= Drag Flight size(in)

Housing width size = Drag flight size +1in

 Capacity RB
Feedmill Drag Conveyor Essmueller SDC
Global
Solution

Capacity (ton/h) = C.F.H/35.3 * density

Ví dụ: sên tải model 12 vận chuyển cám viên với density = 0.6
Capacity (ton/h) = 3,125/35.3 * 0.6 = 53 ton/h
 Feedmill Global SDC
Solution

Ex. RB Drag Conveyor 12” speed 122 FPM use sprocket For chain C-188 ,
9 teeth , From table pitch Diameter = 7.63” or 0.636F

RPM = FPM/3.14/Pitch Diameter = 122/3.14./0.636 = 61 RPM

 RB DragGlobal
Feedmill Conveyor HP Calculation SDC
Solution Raw Mat PCF/(ton/m3) HP
factor(MF)
HP = CFH x Ft/(1.244x55000)/0.85x1.15
@H.P. MF 0.4 or 0.5 & @ Density 0.72 ton/m3(45PCF ) Feed Pellet 38/0.6 0.4
Feed Mash 45/0.72 0.4

HP = Horse Power Corn 45/0.72 0.4

CFH=Capacity (Cubic Foot per Hour) Soybean 45/0.72 0.5
Ft = Drag conveyor over all length meal
0.85 = drive loss , 1.15 = service factor Rice bran 20/0.32 0.4
Lime stone C 90/1.44 1.5
Ex. Drag Conv. model RB12 vận chuyển cám viên với 55
ton/hr , L = 15 m , density = 0.6 Lime stone F 95 1.5

HP = (55/0.6x35.3)x(15x3.28)/(1.244x55000) =
Fish meal 40 1.0
2.32 HP => 2.32/0.85x1.15=3.14 HP
Choose motor bigger 1 Size = 5 HP Bảng 1 – PCF & MF
Ví dụ Tính HP Của FB DRAG CONVEYOR

FB Drag conveyor cần vận chuyển cám bột 112 ton/hr (156 CMH)
Như vậy CFH = 156x35.3 = 5,507 tra bảng 1 ta được PCF = 45 ,
MF= 0.4
L= 23 F

HP = 5507CFH/1.244x23F/55000= 1.85 HP
HP = 1.85 HP/0.85x1.15 =2.5 HP chọn Motor 3 HP
Tính HP của Motor RB DRAGCONVEYOR

RB Drag conveyor cần vận chuyển Lime Stone 4343 CFH tra bảng
1 ta được PCF = 90 , MF= 1.5 , L= 41 F

TSHP = 4343CFH/1.244x41F/55000= 2.6 HP

=>2.6HPx90/45x1.5/0.5 = 15.6 HP
HP = 15.6 HP/0.85x1.15 =21.1 HP chọn Motor 20 HP
Ví dụ Tính HP của Motor RB DRAGCONVEYOR

Essmueller RB Drag conveyor cần vận chuyển Bắp 7,604 CFH ,

PCF= 45 , MF = 0.4

TSHP = 7604CFH/1.244x 26F/55000 = 2.89 HP

HP = 2.89 HP/0.85x1.15 =3.9 HP chọn Motor 5 HP
Feedmill Screw Feeder Essmueller SDC
Global
Capacity
Solution
Feedmill Screw Feeder Essmueller SDC
Global
Capacity
Solution
SHROUD
 Feedmill Global
Size= Screw Dia size(in) SDC
Capacity Screw Feeder Essmueller
Solution

Maximum inlet
(inch)

Housing width size = Drag flight size +1in

 Capacity
Feedmill Screw Feeder Essmueller
Global SDC
Solution
Pitch =2/3 Dia
Pitch =100% Dia
RPM M/s
max
113 0.127

105 0.178

98 0.248

90 0.305

83 0.326

75 0.339

68 0.343

60 0.339

45 0.305

Capacity (ton/h) = C.F.H/35.3 * density

Ví dụ: Screw feeder model SF12 vận chuyển cám viên với density = 0.6
Capacity (ton/h) = 2,664/35.3 * 0.6 = 45 ton/h
 Capacity
Feedmill Screw Feeder Essmueller
Global SDC
Solution

Screw feeder shaft diameter(in) & Capacity (CFH/RPM)

Feedmill Global SDC
Solution
Feedmill Global SDC
Solution

18.50

55
50

8360
363
 Capacity
Feedmill Screw Feeder Essmueller
Global SDC
Solution
Pitch =2/3 Dia

RPM M/s
max
113 0.127

105 0.178

98 0.248

90 0.305

83 0.326

75 0.339

68 0.343

60 0.339

45 0.305

RPM= CFH/(CFH@1RPM) if use 2/3 pitch under shroud should multiply by 3/2 to find RPM
Ví dụ: Screw feeder model SF12 vận chuyển cám viên 30 ton/hr density 0.65
RPM = 30/0.65*35.3/44.4*3/2 = 36.7 RPM
FeedmillCapacity
Global Screw Conveyor SDC
Solution
FeedmillCapacity
Global Screw Conveyor SDC
Solution
Screw flight is
not over Gmin Inlet & outlet length(M) = Dia+1in
Inlet width (M) = Dia+1 in
Outlet width = N
C,D = feet
Feedmill Global SDC
Capacity Screw Conveyor
Solution
FeedmillCapacity
Global Screw Conveyor SDC
Solution
FeedmillCapacity
Global Screw Conveyor SDC
Solution
Capacity (ton/h) = C.F.H/35.3 * density

Ví dụ: vít tải model 12 vận chuyển cám

viên với density = 0.6
Capacity (ton/h) = 2,820/35.3 * 0.6
= 48 ton/h
RPM = CFH/ (CFH @ 1RPM)
Example screw conveyor 12” convey
feed density 0.6 35 ton/hr
RPM = 35/0.6*35.3/19.4= 106 RPM
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
For Horizontal screw

Raw Mat PCF/(ton/m3) HP factor(MF)

Feed Pellet 38/0.6 0.4
Feed Mash 45/0.72 0.4
Corn 45/0.72 0.4
Soybean meal 45/0.72 0.5
Rice bran 20/0.32 0.4
Lime stone C 90/1.44 1.5
Lime stone F 95 1.5
Fish meal 40 1.0
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
For Horizontal screw
Substitute Lf by L
(Feet) in HPm
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution

For Safety e = 0.85

Feedmill Global SDC
Solution

Angle should not more

than 15 degree
 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
Ex. Screw Conveyor Dia 14” 80 t/hr Length 6.5 m 150 rpm convey feed
(density 0.6 t/m3 or 38 PCF)

Cap = 80/0.6x35.3 = 4707 CFH , Length = 6.5x3.28= 21.32 F

From table Fd= 78 , Fb=2 , Ff = 1, Fm = 0.5 , Fp=1

HPf = 21.32x150x78x2/1000000= 0.5

HPm = 4707x21.32x38x1x0.5x1/1000000 = 1.9 ,

HPf + HPm = 2.4 < 5.2 then From table Fo = 1.48

Total HP = 2.4x1.48/0.85 = 4.18 HP Choose motor 5 HP

 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
Ex. Screw feeder Dia 12” 45 t/hr Length 3 m 62 rpm convey feed
(density 0.6 t/m3 or 38 PCF)

Ex. Lf= 3m => 3x3.28 =9.84 F

B = 48” => 48/12= 4 F
C = 24” => 24/12= 2 F

Lf= 9.84+4x2+2 = 19.84 F

 Screw Global
Feedmill Conveyor or Feeder HP Calculation SDC
Solution
Ex. Screw feeder Dia 12” 45 t/hr Length 3 m 62 rpm convey feed
(density 0.6 t/m3 or 38 PCF)

Cap = 45/0.6x35.3 = 2648 CFH , Length = 3x3.28= 9.84 F

From table Fd= 55 , Fb=2 , Ff = 1, Fm = 0.5 , Fp=1

HPf = 9.84x62x55x2/1000000= 0.067

HPm = 2648x19.84x38x1x0.5x1/1000000 = 1 ,

HPf + HPm = 1.067 < 5.2 then From table Fo = 1.99

Total HP = 1.067x1.99/0.85 = 2.5 HP Choose motor 3 HP

 Capacity Global
Feedmill Gầu Tải Essmueller SDC
Solution
 Capacity
Feedmill GlobalGầu Tải Essmueller SDC
Solution

Ví dụ: gầu tải model 8630

86: cúp gầu 8x6 inch
30: đường kính pulley
P: độ rông thùng 15 inch
 Capacity
Feedmill Cup Gầu Tải Essmueller
Global SDC
Solution
 Capacity
Feedmill Cup Gầu Tải Essmueller SDC
Global
Solution
 Capacity
Feedmill GlobalGầu Tải Essmueller SDC
Solution
 Capacity
Feedmill GlobalGầu Tải Essmueller SDC
Solution

Capacity (ton/h) = BPH *1.244/35.3xdensity

Ví dụ: Gầu tải Essmuller model 8630 transfer pellet feed density 0.6 ton/m3

Capacity (ton/h) = 3000 * 1.244/35.3xdensity = 63.4 ton/h

 BucketGlobal
Feedmill Elevator HP Calculation SDC
Solution
 BucketGlobal
Feedmill Elevator HP Calculation SDC
Solution
EX : Bucket Elevator transfer Corn 45 ton/hr ( Density 45 PCF) Height 105 feet
LB/Hr = 45x2200 = 99,000 Lb/hr

HP = 99,000/60 x 105F/33000 x1.25x1.15

= 7.55 HP Choose motor 7.5 HP
 BucketGlobal
Feedmill Elevator HP Calculation SDC
Solution
EX : Bucket Elevator transfer Pellet feed 45 ton/hr ( Density 45 PCF) Height 237 feet
LB/Hr = 45x2200 = 99,000 Lb/hr

HP = 99,000/60 x 237F/33000 x1.25x1.15

= 17 HP Choose motor 20 HP
Feedmill
CapacityGlobal
Turn Head distributor Essmueller SDC
Solution
Feedmill Global SDC
Capacity Turn Head distributor Essmueller
Solution
Flow Rate (CFH) = 84.4 x pipe Area (in2) @45 degree slope
(For Grain)

Capacity (ton/h) = C.F.H/35.3 * density

Ví dụ: turn head model 8 vận chuyển cám viên

với density = 0.5
Capacity (ton/h) = 4,230/35.3 * 0.5 = 60 ton/h

6,500
Feedmill Global SDC
Solution

Thank