ADAM

GROUP 4
AUTOMOTIVE TOOLS

NIVEDH
SREEHARI
ABHIMNEW
SIVASANKAR
FADHIL ANOOS
 Introduction of tools
INTRODUCTION
 A tool is any instrument or simple piece of equipment that you hold in your hands
and use to do a particular kind of work. For example, spades, hammers etc.
 Not only in automobile industries, but other industries also.
 Tools and equipment's used in earlier days are poor and not accurate compared to
the present situation.
 By using modern tools, the mechanic can easily identify and rectify the fault this
can increase the productivity .
 CONTENT
 Different Types Of Automotive Workshop Tools

1. Measuring tools
2. Power tools
3. Hand tools
4. Special tools
5. Cleaning tools
 MEASURING TOOLS
A measuring is anything used to take a count of quantitative data, such as weight,
length, time or temperature
 Different type of measuring tools
• Screw gauge
• Vernier caliper
• Measuring tape
• Feeler gauge
• Dial gauge
• Bore gauge
• Multimeter
SCREW GAUGE

 A screw gauge is a measuring instrument that is

used to determine the diameter of a screw
thread or the thickness of an object.
 It is also known as a micrometer screw gauge.
 The screw gauge is a very precise instrument,
and it is commonly used in manufacturing and
engineering.
MEASURING TAPE

 A measuring tape is a flexible, portable tool used for measuring distances.

 It consists of a marked ribbon that can extend and retract from a housing,
enabling precise measurements in various fields like construction, sewing,
and DIY projects.
 Typically available in various lengths, it's a versatile tool for length and
distance assessments.
VERNIER CALIPER

 A vernier caliper, often simply referred to as

a vernier, is a precision measuring
instrument used to measure linear
dimensions, both internally and externally,
with high accuracy.
 FEELER GAUGE
 Feeler gauge is used to measure or set
very small gaps, normally under 1mm.
 It is also called thickness gauges.
 It is of two types metric and imperial
feeler.
DIAL GUAGE
 Dial gauges are measuring instruments that can
accurately measure minute lengths and
displacements.
 It consist of a spring-loaded probe that drives a
pointer around a circular scale via rack and pinion
gearing.
 BORE GAUGE
 Bore gauge is a tool used to measure the size of a
particular hole.
 Bore gauges are also known as cylinder tests, bore mics,
internal micrometers, hold bore gauges, or telescoping
gauges.
 MULTIMETER
 A multimeter is a measuring instrument that can
measure multiple electrical properties.
 Multimeter can measure voltage, resistance and
current.
 HAND TOOLS

Hand tools are those which are directly used by mechanics to do certain task which uses
only man power.

❖ Different types of hand tools

1. Hammer set
2. Screw driver
3. Ratchet set
4. Spanners
5. Chisels
6. Files
7. Pliers
8. Allen key
HAMMERS
 Hammer is a tool mostly a hand tool consisting of a weighted head fixed to along
the handle that is used to deliver an impact to smaller area of an object. Eg- a
nail to a wood.
 It consist of a head , a handle ( for normal work, the handle length is about 250 to
300 mm, for heavy work 350 to 400 mm)
❖ Different types of hammers
1. Ball peen hammer
2. Rubber hammer
3. Plastic hammer
SCREW DRIVER
 A tool for turning screw that has a handle at the one end and a metal rod
at the other end, shaped to fit to the top of the screw.
 Shank material - vanadium steel
 Tip material - steel, e.g.- SAE 6150 steel

 Different types of screw drivers

1. Slotted screw driver
2. Phillips screw drivers
3. Robertson screw drivers
4. Torx screw driver
RATCHET SET

 A combination of wrench sets come with a box

design on one end of the handle with a gear
mechanism that allows the wrench to rotate
freely in one direction.
 The tool box consist of ratchets, long and short
boxes, universal joint and extension rod.
 A ratchet handle, often referred to simply as
a ratchet, is a mechanical tool used to apply
torque in one direction while allowing free
movement in the opposite direction.
 It is commonly used with sockets and socket
wrenches to tighten or loosen nuts, bolts, and
other fasteners.
 The key feature of a ratchet handle is its
ability to engage with a socket in a way that
allows the user to turn the fastener without
having to remove and reposition the tool for
each turn.
SPANNERS
 Tool with shaped opening or jaws for griping and turning nut or
bolts .
 These are generally made up of drop forge steel or carbon steel
 Composition - iron and steel
 Making process is forging

❖Different type of spanners

1. Open end spanner or single end spanners
2. Ring spanners
3. Box spanners
4. Combination spanners
5. T - socket spanners
 OPEN END SPANNERS
 In these type of spanner only one end is open in
which nut or bolt head is griped to loose or tight.
 It is also know as single end spanners.
 Size is taken from distance between the jaws.
Thus the selection of spanners is made according
to distance between opposite side of the nut or
bolt.
RING SPANNER
 A ring-shaped end that fits over the fastener, which
provides more contact points and a better grip
compared to an open-ended wrench.
 Ring spanners come in various sizes and are typically
designed to fit specific sizes of nuts and bolts.
 They are commonly used in automotive repair,
construction, and various other mechanical
applications.
BOX SPANNER
 A versatile hand tool used for turning nuts,
bolts, and other fasteners.
 It consists of a cylindrical or hexagonal
socket with a handle or ratcheting
mechanism.
 Box spanners are designed to fit over the
head of a fastener, providing a secure grip
and allowing for the application of torque
COMBINATION SPANNER
 A combination spanner, also known as a combination
wrench, is a versatile hand tool used for turning nuts,
bolts, and other fasteners.
 It is called a "combination" spanner because it has two
different types of ends, providing flexibility for various
applications
T SPANNER

 T-Handle Design: A T-handle wrench features a handle that

is shaped like the letter "T," with a crossbar extending
horizontally from the top of the vertical handle. This design
allows for a firm and comfortable grip while providing
leverage for turning fasteners.
 Variety of Uses: T-handle wrenches are versatile tools used
in various applications, including automotive repair,
machinery maintenance, and construction. They are
commonly used when you need to apply torque and control
to fasteners.
ADJUSTABLE SPANNER
 An adjustable spanner, commonly known as an adjustable wrench or
crescent wrench named after the Crescent Tool Company which
popularized the design
 A versatile hand tool designed for gripping and turning a wide range
of nuts, bolts, and other fasteners. The key feature of an adjustable
spanner is its adjustable jaw size, which can be adapted to fit
different fastener sizes.
 CHISEL
It is a tool with a characteristically shaped cutting edge of blade on
its end for carving or cutting a hard material such us wood, metal
etc.
 FILES
 It is a tool used to remove fine amount of material from a work piece. It is
commonly used in wood working, metal working etc.
 Common material used in files are high carbon steel.
PLIERS
 Pliers are the hand tools used to hold objects, they are also useful for
bending ,physically compressing, wide range of material.
 Material - steel alloy additives such as chromium or vanadium to improve
reliability and to prevent corrosion.
 Parts of pliers - jaws , pipe grip, handles, cutter, fulcrum.

 Different types of pliers

1. Wise grip plier

2. Nose plier
3. Cutting plier
4. Monkey plier
5. Pipe wrench plier
ALLEN KEY

 These are thin steel rods with six faces that are
bent at 90 degree angle from once end.
 These are available in different sizes.
 POWER TOOLS
Power tools are those tools which are operated by external input like electric
current, fuels, compressed air etc.
 Based up on the external input they can divided into
1. Pneumatic tools
2. Hydraulic tools
3. Electrically powered tools
 PNEUMATIC TOOLS

Pneumatic tools are those tools which are powered by compressed air from the
compressor.(Basically compressor pressure is around 4 to 6 bar).
❖ Different types of pneumatic tools
1. Air drills
2. Air grinder
3. Pneumatic gun
4. Paint sprayer
AIR DRILL

 An Air drill is a pneumatic tool powered by

compressed air, commonly used in various
industries and workshops.
 It operates by forcing air through a motor to
create rotational power, allowing it to drive
drill bits or other attachments.
 They are popular for their ability to quickly
and efficiently drill holes in various
materials.
AIR GRINDER
 An Air grinder, also known as a pneumatic
grinder, is a power tool that uses compressed
air to rotate abrasive wheels or attachments
for tasks such as grinding, polishing, cutting,
and sanding.
 Air grinders are preferred for their ability to
provide consistent, controlled performance in
demanding applications.
 PNEUMATIC GUN
 A pneumatic gun, also known as an air gun.
 It is tool that uses compressed air to propel projectiles, such as pellets,
paintballs, or darts.
 Pneumatic guns can vary widely in design and purpose.
 They operate by releasing a burst of compressed air to launch projectiles
with precision and force, making them suitable for various tasks, including
target shooting, hunting, or fastening materials with nails or staples.
 PAINT SPRAYER

 A paint sprayer is a mechanical device used to apply paint,

coatings, or other liquids to a surface in a fine mist or
spray pattern.
 Paint sprayers can be airless, air-assisted, or pneumatic,
and they are known for their ability to cover large areas
quickly and provide a smooth, even finish.
 HYDRAULIC TOOLS
 Hydraulic tools are high powered tools that use pressurized fluid to operate
hydraulic machinery.
 Fluid used in hydraulic machines are mainly mineral, synthetic based oil.
 Different types of hydraulic tools
1. Hydraulic lift
2. Hydraulic press
3. Hydraulic cutters
4. Hydraulic pullers
5. Hydraulic jack
HYDRAULIC LIFT
 A hydraulic lift is a mechanical device that uses
hydraulic fluid and a piston to raise and lower
heavy objects or vehicles.
 It works on the principle of Pascal's law, which
states that when pressure is applied to a confined
fluid, it is transmitted equally in all directions.
 They offer a safe and efficient way to perform
tasks that involve lifting or positioning heavy
loads.
HYDRAULIC PRESS
 A hydraulic press is a machine that uses the
principles of fluid dynamics and Pascal's law
to generate a large amount of force to
compress, shape, or mold materials.

 Hydraulic presses are commonly used in

manufacturing, metalworking, and other
industrial applications for their ability to
apply tremendous force in a controlled and
precise manner.
HYDRAULIC CUTTER
 A hydraulic cutter is a tool or machine that uses
hydraulic power to cut through various materials,
particularly thick and tough materials.
 It operates by utilizing a hydraulic system, typically
with a hydraulic pump and a hydraulic cutting head, to
generate sufficient force to cut through materials.
HYDRAULIC PULLER
 A hydraulic puller is a mechanical device that
uses hydraulic power to remove or extract
tightly-fitted or stuck parts, such as bearings,
gears, pulleys, or other components from a
shaft or axle.
 It typically consists of a hydraulic pump,
hydraulic cylinder, and a set of jaws or hooks
that securely grip the part to be extracted.
 By applying hydraulic pressure, the puller
exerts a strong and even force to dislodge the
stuck component, making it a valuable tool in
maintenance and repair operations in various
industries
HYDRAULIC JACK
 A hydraulic jack is a mechanical device used
to lift heavy objects by applying force
through hydraulic pressure.
 Hydraulic jacks are commonly used for tasks
like lifting vehicles for maintenance, raising
heavy machinery, and positioning loads.
 They are valued for their high lifting
capacity and ease of use.
ELECTRICALLY POWERED TOOLS
Electrically powered tools are those tools which works by electricity as the external
input.
 Different types of electrically powered tools
1. Lathe
2. Power drill
3. Power drills with battery
4. Grinder
5. Power saw
 SPECIAL TOOLS
Special tools are those instruments assign to do a particular function.
Depending on their uses it can be classified into various types.

1. Piston compressor (piston installer)

2. Piston ring expander.
3. Tie rod end bearing tool puller.
4. Bearing puller.
5. Clutch centering tool.
6. Cam locking.
7. Torque wrench
8. Fly wheel locking.
PISTON COMPRESSOR

 A piston compressor, also known as a reciprocating compressor, is a type of air

compressor used to compress air or gas by using pistons within cylinders.
 It operates on the principle of positive displacement, where the piston's
movement inside the cylinder creates changes in pressure and volume,
allowing the compression of gases.
PISTON RING EXPANDER
 A piston ring expander is a tool used in engine
assembly and repair to install and remove
piston rings.
 Piston rings are essential components in
internal combustion engines, as they help seal
the combustion chamber, control oil
consumption, and manage compression.
 A piston ring expander is designed to make
the process of installing and removing these
rings easier and more efficient.
TIE ROD END BEARING TOOL PULLER
 A tie rod end bearing tool puller, often simply
referred to as a tie rod end puller.
 It is a specialized automotive tool used for
removing tie rod ends, ball joints, and other
suspension or steering components from a vehicle.
 These components can become tightly secured and
challenging to remove, making a tie rod end puller
an essential tool for mechanics and DIY
enthusiasts working on vehicles.
 BEARING PULLER
 A bearing puller, also known as a bearing extractor or
bearing removal tool, is a mechanical device used to
remove bearings, bushings, and other press-fitted or
interference-fit components from a shaft, housing, or other
machine parts.
 Bearing pullers are widely used in maintenance, repair, and
manufacturing applications, especially in automotive,
industrial, and mechanical engineering contexts.
CLUTCH CENTERING TOOL
 A clutch centering tool, also known as a clutch
alignment tool or clutch pilot tool,
 It is a specialized tool used in the installation of a
clutch assembly in vehicles with manual
transmissions.
 Its primary purpose is to ensure the accurate
alignment of the clutch disc, pressure plate, and the
input shaft of the transmission during the clutch
replacement process.
CAM LOCKING

 Cam locking refers to a mechanism or process that

involves using a cam, which is a rotating or sliding
element with an irregular shape, to secure or lock
components or systems in place.
 Cams are commonly used in various applications to
create mechanical locks, provide precise control, or
achieve specific functions.
TORQUE WRENCH
 A torque wrench is a specialized hand tool used to apply a specific amount of
torque, or rotational force, to a fastener such as a nut or bolt.
 It helps ensure that fasteners are tightened to the manufacturer's specified
torque levels, which is crucial in applications where precise levels of
tightness are required to prevent over-tightening or under-tightening.
FLYWHEEL LOCKING
 Flywheel locking refers to the process of securing
a vehicle's flywheel in place, typically during
maintenance or repair work on the vehicle's
engine or transmission.
 The flywheel is a key component in an engine that
helps store and regulate energy.
 It's connected to the crankshaft and plays a crucial
role in the operation of the engine and
transmission system.
 CLEANING TOOLS
The tools which are used for cleaning certain parts where normal cleaning method is not
possible hence different kinds of tools are introduced in different sizes and different shapes.
Different cleaning tools
 Steam cleaners
 Scrapper
 Vacuum cleaner
 Pressure washer
STEAM CLEANER
 A steam cleaner is a cleaning device that uses
high-temperature steam to clean and sanitize
various surfaces and materials.
 It's an environmentally friendly and effective
way to remove dirt, grime, and stains from a
wide range of surfaces without the need for
chemical cleaning agents.
SCRAPPER

A scrapper (or scraper) can refer to different

tools or equipment used for various purposes,
often associated with the act of scraping, which
involves removing or cleaning a surface by
scraping off unwanted materials.
VACCUM CLEANER

 A car vacuum cleaner is a portable, compact

device designed for cleaning the interior of
vehicles.
 Powered by the car's electrical system, it uses
suction to remove dirt, debris, and dust from
carpets, upholstery, and hard-to-reach areas.
 These handheld cleaners typically come with
various attachments and filters, making them
an essential tool for maintaining the
cleanliness of a car's cabin.
PRESSURE WASHER
 A car pressure washer is a portable device that uses high-pressure water to clean
vehicles.
 It typically consists of a motor or engine that pressurizes water from a connected
hose or reservoir.
 The pressurized water is then expelled through a nozzle at high velocity, effectively
removing dirt, grime, and contaminants from a car's surface.
 Car pressure washers are versatile tools, often adjustable to suit different cleaning
needs, making them a popular choice for automotive cleaning and detailing tasks.