Hammer D&A

Hammer Models

14 Models
Designed for: Mini Excavator, Skid Steer
Loaders, & Backhoes Loaders

Silenced models: Available for all hammers.

Working weights: 125 kg - 900 kg
Carrier weights: 1.1 tons - 12 tons

Designed for: Excavators

Working weights: 830 kg - 3800 kg

Carrier weights: 7 tons - 75 tons
All models silenced housings.
Hammer Specifications

Small Hammers

1: An Adjustment to Flow is Required

Hammer Specifications

Backhoe Hammers
Hammer Specifications

Medium HEX Hammers

Hammer Specifications

Large HEX Hammers

Hammer Specifications

Serial Number Location SIS

1. Decal Affixed to Housing or Side Plate
2. Stamped on Valve Housing (D-Series: Inlet Port, E-Series: Outlet Port)

Serial Number Update

1.Early E-Series Hammers will have

same SN for the Housing and Powercell.

2.Current E-Series Hammers have a

different SN for the Housing and
Powercell.

3.Housing SN is the Prime SN to use in

SIS.
SN

Housing Powercell
Hammer Service

Hammer Manuals and Information

SIS
Principals of Hydraulic Breaking

How Does a Hydraulic Hammer Work?

Principals of Hydraulic Breaking

ALL Hydraulic Hammers Work by :

Transmission
of
Stress Waves
from Piston thru the Tool

Creating Breaking Power

Principals of Hydraulic Breaking

Tools Penetrate Fractures Created by Stress Waves

Maximum Operation

15

Sec
MAX

Prolonged Operation
Results in Heat
Concentration
Principals of Hydraulic Breaking

How Does a Hydraulic Hammer Work?

Current CAT Power Concepts

 Accumulator Design
 Direct Acting Design
Hammer Power Concepts

Accumulator Design Direct Acting Design

90% 66%
Nitrogen Gas
Nitrogen Gas

+ +
10% 34%
Hydraulic Hydraulic
Hydraulic Hammer Design

Accumulator Design Direct Acting

Design
90%
Nitrogen Gas 66%

+
Nitrogen Gas

10% +
Hydraulic 33%
Hydraulic
Hydraulic Hammer Design

Accumulator Direct Acting

Design Design
NPK - Lower and upper seals are identical
Reliable & Consistent Power
“A small amount of oil leakage
between tool and tool bushing
is considered normal” *
Nitrogen

Nitrogen

Oil
1000 Hour Service Intervals

Only Yearly Service Interval

1 2 3 4 5 6
580 580

Productivity

N2
N2 Full Power psi
psi

250
250

Drop in
Productivity
0
0 1000 hr.
1000 hr.
*Ref: NPK Service Manual 98.2.500 Page 16
Hammer Power Concepts

Questions?
Hammer Power Concepts

Videos – Working
Concept
Small E-Series Hammers

Models
H35E – H65E
Small E-Series Hose Routing Configurations

IN

IN OUT
OUT

Mini-EX and BHL SSL and MTL

Small E-Series Hammers

1. Valve Body
Back Head
Seal Carrier
Automatic Shut-Off
Head Bolts
Small E-Series Hammers

2. Front Head
Distributor
Piston
Sleeve
Accumulator (H55E &H65E)
Hammer Specifications

3. Front Head
Bushing
Tool Pin
Tool
Hammer Specifications

Back Head
-Nitrogen Charge for Power

Distributor
-Oil Switching in Hammer
Seal Carrier
-Holds Upper Piston Seals

ASO Plug
Small E-Series Hammers

Piston
-Transfers Energy to Tool

Accumulator
-Pulsation Dampening
-H55E & H65E Only
Sleeve
-Guides and Seals Piston
Small E-Series Hammers

Buffer System
Upper Buffer
1. Provides Shock Absorption.
2. Helps silence hammer.

Jacket

Lower Buffer
Automatic Shut-Off

ASO Plug (442-1699)

1. H35E-H65E will ship with ASO Plug Installed (ASO Disabled).
2. Remove Plug and Install 162-0177 Plug to Activate ASO.
Hammer Sleeve Assembly

Sleeve Assembly
1. Sleeve consist of two Non-Serviceable Parts.
2. DO NOT try to remove tube from cylinder!

Assembled Sleeve Cylinder Tube

Small E-Series Cycle

Back Head F3

Lifting Cycle
Return F2

1. Three Forces acting on

Piston.
2. Inlet Force always
present on Bottom
Piston Land.

F1 > (F2 + F3) Inlet F1

Small E-Series Cycle

Back Head F3

Firing Cycle
Inlet F2
1. Three forces acting on
Piston.
2. Inlet force always
present on Bottom
Piston Land.
3. F1 and F2 are equal with
same pressure and area.
4. F3 forces hammer down.
Inlet F1

F2 = F1
Small E-Series Disassembly

View in 3D with SAP Visual

Enterprise Viewer. Free at
www.righthemisphere.com/dv
Small E-Series Hammers

Working Cycle
Animations
BHL E-Series Hammers

Models
H75E & H95E
BHL E-Series Hammers

1. Valve Body
High Pressure Accumulator
Back Head
Seal Carrier
Head Bolts
BHL E-Series Hammers

2. Front Head
Piston
Cylinder Sleeve
Main Spool
Auto-Shutoff Port
BHL E-Series Hammers

3. Front Head
Thrust Ring/Upper Bushing
Lower Bushing
Tool Retainer Pin/Pins
BHL E-Series Hammers

Back Head
Seal Carrier
-Nitrogen Charge for Power
-Seals Upper Piston

Accumulator
Main Spool -Dampens Pulsations
-Oil Switching in Hammer
BHL E-Series Hammers

Piston
-Transfers Energy to Tool

Sleeve
-Guides and Seals Piston

ASO Port
Small E-Series Hammers

Buffer System
Upper Buffer
1. Provides Shock Absorption.
2. Helps silence hammer.

Jacket

Lower Buffer
BHL E-Series Cycle

Back Head F3

Lifting Cycle

Return F2
1. Three Forces acting on
Piston.
2. Inlet Force always
present on Bottom
Piston Land.

Inlet F1
F1 > (F2 + F3)
BHL E-Series Cycle

Back Head F3

Firing Cycle

Inlet F2
1. Three forces acting on
Piston.
2. Inlet force always
present on Bottom
Piston Land.
3. F1 and F2 are equal with
same pressure and area.
4. F3 forces hammer down. Inlet F1

F2 = F1
BHL E-Series Disassembly

View in 3D with SAP Visual

Enterprise Viewer. Free at
www.righthemisphere.com/dv
Small E-Series Hammers

Questions?