Traded item

Training Module
 Traded Item Overview

As we are transforming into solution-based company from just board manufacturing company, traded item plays very important role.

Manufactured Stock
Outside our facility At our plant location
Traded Item As per specification as per BPR

Which means

Metal Framing &

Jointing compound
Focus Products

Everest wall Framing system Everest Ceiling Grid System

Stud & Track Rapicon Track Profile T1510 (CB) T2430

Everest FCB Screws Everest Jointing Compound

New Launch
 Wall Framing System
Stud & Track
51 mm 74 mm

Stud

Product Dimensions 51x44x42x0.5x3050 mm 74x44x42x0.5x3600 mm

53 mm 76 mm

Track

Product Dimensions 53x32x32x0.5x3050 mm 76x32x32x0.5x3050 mm

Wall Framing System
Stud & Track

‘Everest Wall framing system ’ Studs & Track sections provide Architect with the scope to design Framing Systems that
are durable and versatile. Construction of Sound & Fire Rated walls can be achieved using ‘Everest wall framing
system Stud & track’ profiles.

USP of Stud & Track

• Made up of Galvalume coating ( Zinc ~43.5%, Aluminum~ 55 % & Silica~ 1.5%)

• High corrosion resistance.
• Protects base metal from corrosion even when frames are cut, coating covers the edge

• Deep flange
• Unlike gypsum framing, Fiber Cement Board framing has deep flange i.e. 42/44 mm
Stud & track
Importance of Deep flange

3 mm

FCB Stud & Track Gypsum Stud & Track

Flange 42/44 mm Flange 32/34 mm

Why deep flange ?

In order to adjust, contractor will
Screw @ 15 mm from edge reduce the gap between boards and
4 mm grove (to be filled with distance of screw from edge, which
jointing compound) will result in poor performance of
Drywall system
Addition to existing Stud & track

1. Knurling 2. H slot for conducting

High Grip & strength H Slot for multiple services

Rapicon Track Profile
For 50 mm Panels For 75 mm Panels

Ceiling Track Profile

Product Dimensions 53x32x32x.95x3000 mm 78x32x32x.95x3000 mm

Floor track profile

Product Dimensions 53x25x15x.95x3000 mm 78x25x15x.95x3000 mm

Everest Rapicon Track Profile

Web (53 mm & 78 mm)

Gap of 15 to 18 mm

Structural deflection

Deep flange 32 mm • Deep flange help in creating gap of 15 to 18 mm from

ceiling which help in absorbing structural deflection

• Made up of Galvalume coating ( Zinc ~43.5%, Aluminum~

55 % & Silica~ 1.5%)
• High corrosion resistance.
• When frames are cut, coating covers the edge

flange 25 mm & 15 mm
 Everest Fiber cement screws
Other points
Philips No.2 recess driver bit
Protect from over tightening • Available in
Sizes : 7-19x25 mm, 8-19x35 mm

• Low carbon steel C1022

Does not rust, hold edge and staying
sharper for long.
Countersunk rib
for easy FCB fixing • Heat treatment
Rimmer wing Better physical and mechanical
Create space for expansion 19 thread per inch property
for Extra grip

Self drilling point

Helps to penetrate steel
Ruspert coating
High corrosive resistance
Everest Jointing Compound
Everest Flexibond +

 It can be used for both Interior & exterior applications

 It gives crack free, monolithic and jointless finish and ready
to paint surface on Everest Boards
 It is ideally suited for areas which undergo extreme climatic
conditions
 It has long life and great flexibility
 It has great resistance to chemical attacks, atmospheric
pollution and UV radiation
 It has anti-fungal properties
 Ready to work
 Air drying (Drying time depends on temperature &
humidity)
 Excellent workability
 Very smooth finish Packing : 20 kg bucket
Everest jointing compound

Features and Benefits

 Weather resistance – Can be used for both internal as well
as external jointing and finishing due to its elastomeric
properties
 Good bonding strength and surface grip
 Easy to use – just add water to get the desired consistency.
 Cracks and shrinkage resistance
 No peeling off
 High durability
 Easily sandable once cured to give better finish
 Better Coverage Packing 20 kg
 Easily cured for faster completion of project BOPP bags

MRP INR 2000 /-

Possible reasons for crack development

• Poor workmanship
• Wrong mixing ratio
• Pot life exhausted or adding water to
increase pot life
• Not using lintel panel over doors /
windows in case of panels
• Width of board equivalent to width of
door / window
• Jointing done before electrical work is
completed
• Installation in high vibration zone area
 Everest - Ceiling grid system

Main Runner Wall Angle Cross Runner 600 Cross Runner 1200

T 1510

Product Dimensions 15x32x3000 mm 14x20x3050 mm 15x32x600 mm 15x32x1200 mm

T 2430

Product Dimensions 24x38x3000 mm 24x24x3000 mm 24x26x600 mm 24x26x1200 mm

Everest Ceiling Grid system

Advantage of Everest Grid

• Maximum load bearing of 8.5 kg / sq. mt 2430 & 11.5 kg/sq.mt for 1510
CB tested for 4 mm (5.98 kg/sq.mt) and 6 mm (8.97 kg/sq.mt) Everest
board
• High base metal thickness with more knurling provides better strength
and stiffness
• Everest T-Grid is 80 GSM pre painted GI and performs better in
challenging environment.
• Uniform polyester pre coated of 15 micron improves aesthetic and acts as
resistance for corrosive environment
 Cross T 600
T2430 Cross T 1200 Wall Angle
Main Runner Wall Angle

Cross T 600 4 mm tiles 6 mm tiles

 Main Runner
T 1510
Wall Angle

Cross T 1200

Cross T 600

4 mm & 6 mm tiles
Product samples
 FIRE RATED

• Numerous accidents have occurred

CHALLENGES

around the globe, and they have

CURRENT

already demonstrated the seriousness

of the fire risk proposed by the
facades

• Various accidents have depicted that

combustible cladding materials
encourage the spread of fire on the
building’s façade and consume the
entire structure in a matter of hours
 THERMAL INSULATION

• Heat transfer between exterior

CHALLENGES

(building envelope) and interior walls

CURRENT

and ceiling, increases HVAC energy

consumption and thus increase costs.

• Proper heating and cooling of the

rooms to make a comfortable home
requires material with low thermal
conductivity
 VENTILATION SYSTEM

• Lack of air gap between the substrate

CHALLENGES

and façade cladding leads to

CURRENT

continuous exposure to weather, wind

and moisture

• Non-ventilated facades cause

condensation and temperature
irregularity which in turn can lead to
ineffective thermal insulation, growing
of mold and mildew on the surfaces
and making the building look damp
and unpleasant
 WIND LOAD

• Strong winds pose a severe threat to

CHALLENGES

the facade of tall buildings leading to

CURRENT

damage of the entire system

• A key parameter to be considered

while constructing a building is the
wind-load and pressure in the region.
 LONG LASTING
AESTHETICS

• Hide the off sets of the building to

CHALLENGES

make it look aesthetic

CURRENT

• To avoid renovation of old structures

that are affected by dampness and
severe weathering

• Avoiding additional dead load to the

existing old structure
 EVEREST COLORCLAD

• Everest ColorClad is maintenance

free one-stop façade solution that
gives best in-class fire rating, thermal
insulation and desired aesthetics.

• Everest ColorClad is a high density

SOLUTIO

compressed board that is long-lasting,

durable, and weatherproof. It shows
superior performance in comparison
N

to HPL, ACP, Metal sheets and

Natural stones.
 COMPOSITION OF
COLORCLAD
COMPOSITIO

Permanent
Cement Cellulose Silica
Colour
N

Fibre Pigment
 SUSTAINABLE ENERGY
Everest contributes to the construction of sustainable habitats through its Cladding systems. It reduces
impact on the environment
SUSTAINABLE
SOLUTION

40% of all 40% of solid waste

energy use generation
12% construction 30% of green
water consumption house emission
COLORCLA
D

Terracotta Red Limestone Yellow Ash Grey Midnight Grey

AREAS TO INTSALL

APPLICATIONS
COLORCLAD

• Exterior Façade
• Interior Cladding
• Wet Area Lining
WHERE CAN COLORCLAD BE

SECTORS
USED ?

Commercial Buildings

Institutional Buildings
(Restaurants, hotels, public utilities)

Residential Projects
 BENEFITS

Non-Porous compressed board with high durability and

robustness. MOR in wet condition is >14Mpa, thus,
increasing the product strength. Its apt for high wind load
Compressed Board conditions in tall structures.

The layer of water repellent coating agent on the board helps

the board in repelling water and has a water absorption
COLORCLAD?

capacity of <10%
Water Repellent

Color Clad has a direct screw withdrawal of >1750N,

WHY

indicating it has high capacity to withhold screw and prevent

the board from detaching from the frame (substrate)
Direct Screw Withdrawal

Once the ColorClad has been installed, it doesn’t require any

form of maintenance and there is no need of painting the
material with ageing
Maintenance- Free
 BENEFITS
ColorClad improves building envelope performance. Direct
sunlight falls on the façade instead of the building thereby
reducing the temperature in the interiors and saving energy.
It can also be used in ventilated façade system allowing the
Thermal Insulation building to circulate fresh air and eliminate hot trapped air
between the structure and the façade, thus, saving energy

ColorClad’s have an everlasting colour which has a long life.

COLORCLAD?

It has a uniform fading over the years rather than leaving a

patchy look on the buildings
Permanent Colour
WHY

Permanent pigmentation in the product allows the building to

retain a raw and industrious finish
Aesthetics

ColorClad has green-pro advantage and reduces the energy

consumption thus making building sustainable and viable
Sustainable Solution
 WHY USE EVEREST COLORCLAD ?
VALUE
DESCRIPTION UNIT STANDARDS EVEREST COLOURCLAD
BOARD

Code EN 12467:2012+A2:2018
SPECIFICATIONS
TECHNICAL

Category as per EN Standard Category A

Class as per EN Standard Class 3

Apparent Density Kg/m3 EN 12467:2012 + A2:2018 ≥1500

Weight per Square Meter Kg 14.54
Minimum Modulus of Rupture
(MOR): MPa EN 12467:2012 + A2:2018 ≥15
(in Wet Condition)
Adhesion Lamina Test MPa EN 12467:2012 + A2:2018 ≥1
Direct Screw Withdrawal Strength N EN 12467:2012 + A2:2018 ≥2200
Water Absorption (coated) % ≤10
Water Absorption (uncoated) % ≤24
Fire Resistance Properties Result
Reaction to Fire EN 13501-1:2019 A1
Combustibility EN 13501-1:2019 Non-combustible
* In Accordance with IS 14862: 2000
Depending upon the system, it delays the propagation of fire by 2
hours or more giving enough time to residents to escape
 Particulars ColorClad HPL ACP Metal Stone (granite)

Cement, Cellulose Craft Paper and Mineral core, Zinc/Al/copper, Naturally

Composition Fibre, Silica, Resins with Aluminum, lead, stainless occurring (various
additive around 65% wood Adhesive, PVDF steal, silicon minerals)

Thickness (in
8 mm 5-25mm 3,4,6mm 3-6mm 12-50mm
mm)
COMPARISON

Dimensions (in
8*4 8*4, 10*4 8*4, 10*4, 12*4 10*3.5 3*8, 5*10
PRODUCT

ft)

Colours- Variety Colours- Variety

Colours- 6-10 Colours- Variety
Colour- 4 Texture-Wooden, Texture-Rough
Variety Texture-Wooden, Texture-Majorly
Texture- Smooth Solids, stone, texture
Solids Solids
fabric (etc.)

Thermal
Insulation 0.22 0.3-0.5 0.15 -0.1 >50 3.2
(W/mk)
Density >1500 kg/m3 1450kg/m3 1500kg/m3 2691kg/m3
Fire resistant
Non-Fire
(Flame Spread Class 1 Class 1 Class 0 Less than 25
resistant*
Index-ASTM)
Lifespan (in
25 5-15 25 3-15 10-15
years)
INSTALLATION TECHNIQUE

RIVET INSTALLATION

01
Create a
02 03
Framework Rivets Finish
With the help of using Create holes in the board Put in silicon sealant in
studs and tracks, create a using a drill machine and the joints and the
framework on the wall then install rivets in the installation is complete
holes with the help of a
rivet gun
 RIVET INSTALLATION
RIVET INSTALLATION

1. Brick wall
2. MS angle cleat
3. Anchor fastener
4. Wafer head screw
5. LGS nogging track
6. LGS stud
7. CCB
8. Rivet
9. SDS Screw
 GLUE FIXING
1 Cleaning
Porous substrates to be bonded must be clean, dry, sound,
INSTALLATION

and free from loose debris, dirt or laitance to enable proper

TECHNIQUE

adhesion to the substrate

2 Primer Application
Pour a small amount of primer into a clean, dry container. Apply
a thin, uniform layer of primer by brush to the panel surfaces
where the PanelFix adhesive will be applied. Allow the primer to
dry for a minimum of 15 minutes
3 Tape Application
Apply the Tape continuously and vertically onto the supporting
structure. Press hard onto the tape to ensure proper adhesion,
and installation
4 Panel Fix Adhesive Application and Completion
After cleaning, priming (if required) and tape installation,
DOWSIL™ 995 PanelFix may then be applied onto the
supporting structure(horizontal member). Finally, the board must
be installed by gently pressing it upon the structure.
 GLUE INSTALLATION –DOWSIL

1. Brick wall
2. Aluminium frame
INSTALLATION

3. Steel screw
4. Aluminium angle cleat
5. Bolt
GLUE

6. Aluminium profile
7. CCB
8. Adhesive
INSTALLATION
TECHNIQUE

GLUE ADHESIVE INSTALLATION RIVET INSTALLATION

INSTALLATION
TYPES OF

GLUE ADHESIVE INSTALLATION RIVET INSTALLATION

EXAMPLES
EXAMPLES
THANK YOU