ERA Classic Maintenance Presentation-Print It-1
ERA Classic Maintenance Presentation-Print It-1
Routine maintenance
Recurrent maintenance
Periodic maintenance
Urgent maintenance
Ethiopian Roads Authority
Routine maintenance
Usually related to environmental and climate
condition, not to the engineering and traffic
characteristics of the particular road
Activities are such as Culvert Cleaning, Brush
Clearing, Repair Erosion Damage, etc
Undertaken at least two times a year, before and
after rainy season
Mostly labour intensive works
Available on all types of roads
Fixed cost of Road Agencies
Ethiopian Roads Authority
Recurrent maintenance
Related to the engineering and traffic
characteristics of the particular road
Activities are such as
Paved roads: Asphalt patching, Crack Sealing, etc
Unpaved roads: Spot Repair Gravel Road, Blade
gravel road (light & heavy), etc
Machine and labour intensive works
Undertaken on a regular basis upon defects
appear
Variable cost of Road Agencies
Ethiopian Roads Authority
Periodic maintenance
Related to the engineering and traffic
characteristics of the particular road
Activities are such as
Paved roads: Single or double bituminous surface
treatment, Asphaltic concrete overlay, etc
Unpaved roads: Gravel resurfacing,
Undertaken at interval of several years
Machine intensive works
Variable cost of Road Agencies
Ethiopian Roads Authority
Urgent maintenance
Emergency works of this type are where there
is danger-to-life
Emergency repair to blocks or impassable
roads
Removal of traffic accidents, broken-down
vehicles, landslide or other debris on the
road
Past experience will indicate the scale of the
resources that need to be set aside for these
activities
Ethiopian Roads Authority
Road Defects
Carriageway defects
Drainage defects
Road side defects
Road furniture and facilities
defects
Ethiopian Roads Authority
Carriageway defects
Paved roads defects
Rutting;
Corrugations;
Cracking: Longitudinal; Transverse;
Alligator Cracking;
Potholes;
Stripping/Fretting/ Raveling;
Edge break
Bleeding;
Depression/Deformation;
Lane marking.
Low shoulder
RUTTING WITH/WITHOUT CRACKS
Description
More likely to occur in pavements
with thick bituminous layers.
Permanent depressions in the road
surface affecting the road cross-
section in the wheel paths. Generally
over long distances. In some
instances, ruts will be bordered by
excess material displaced by the ruts.
Rutting
Rutting without cracks due to heavy trucks with
twin-wheels
Rutting
Wheel-track rutting and cracking
PROBABLE CAUSES OF THE DAMAGE:
Longitudinal cracks
Pavement fatigue; problems due to design;
Opening of a longitudinal joint in the wearing course
(construction fault);
Reflection cracks where pavement has been
widened; (uneven settlement of foundation or
movement of longitudinal joints).
Transversal cracks
Inadequate joint construction.
Lack of compaction of a road section.
Reflection cracking from foundation layers.
Structural discontinuity of pavement structure
PROBABLE CAUSES
Longitudinal cracks
Pavement fatigue; problems due to design;
Opening of a longitudinal joint in the wearing course
(construction fault);
Reflection cracks where pavement has been
widened; (uneven settlement of foundation or
movement of longitudinal joints).
Transversal cracks
Inadequate joint construction.
Lack of compaction of a road section.
Reflection cracking from foundation layers.
Structural discontinuity of pavement structure
FACTORS AFFECTING THE DEVELOPMENT OF THE
DAMAGE
Design:
Inadequate for traffic load; insufficient
thickness of surface layers.
Pavement is at the end of its life; low
bearing capacity of soil
FACTORS AFFECTING THE DEVELOPMENT
OF THE DAMAGE:
Traffic: The damage appears in the first instance in the
wheel tracks where the effects of traffic are greatest. If
the base and subbase course are weak, this damage will
be accompanied by deformation
Climate: During the rainy season, weakening of sub-soil
due to water infiltration. When the drainage is
insufficient the damage will occur in the first instance in
the outer wheel path of the road.
Materials:
Top layer: Too stiff relative to its thickness. Premature ageing of
material.
Lower layers: Contaminated by clayey soils; clay or laterite soils.
POSSIBLE MAINTENANCE ACTIVITY
Superficial treatment, sealing;
Cut away and construct a new layer
POTHOLES
Holes in wheel-tracks
POTHOLES
DESCRIPTION
In general round holes caused by the
loss of material in the top layer
PROBABLE CAUSES AND FACTORS AFFECTING THE
DEVELOPMENT OF THE DAMAGE
Traffic: Holes develop in those places where the subgrade
is deformed or as a result of other damage (alligator
cracking, settlements, etc.); increased traffic will
accelerate the development of holes.
Climate: Holes start to develop in the wet season; water
remains in the depressions and soaks the foundation
making it vulnerable to traffic.
Materials: Wearing course material fragile or premature
ageing of binder; clayey soils or contaminated foundations
prevent proper drainage and encourage the development
of holes.
Others: This type of damage often results from neglected
maintenance (surface treatment of road with alligator
cracking).
POSSIBLE MAINTENANCE ACTIVITY
Preventive maintenance of cracks
(sealing);
Cut away bad material to obtain a
patch with straightedges; fill with
bituminous material and compact;
Cut away wearing course and apply a
new bituminous layer. Deep holes
endangering traffic must be repaired
immediately
STRIPPING/FRETTING/RAVELLING
OF SURFACE
Progressive loss of aggregate from the road
surface
STRIPPING/FRETTING/RAVELLING OF
SURFACE
DESCRIPTION:
Loss of areas of the surfacing
Removal of aggregates in longitudinal
strips.
Pavement binder appears alternatively in
thin and thick lines on the surface,
parallel to road axis.
Removal of aggregates of a large surface
area
PROBABLE CAUSES
During laying: only surface dressings are
concerned
Bad spreading of binder (blocked, badly
adjusted or aimed nozzles).
Bad adjustment in height of the spreading
bar;
Bad binder/aggregate bond;
Bad aggregate gradation of the surface mix;
Bad spreading of aggregates.
FACTORS AFFECTING THE DEVELOPMENT
OF THE DAMAGE:
Climate: In the case of insufficient
adhesion, infiltrating water (through cracks
or porous surface layer) will accumulate
between the pavement layers and weaken
the pavement structure.
Materials: Insufficient thickness or
stability of wearing course; lack of bond
with lower layer
POSSIBLE MAINTENANCE ACTIVITY
Localized repairs; surface treatment
or sealing;
Cut away wearing course and
reconstruct.
Renew treatment with better control
of laying operation
BLEEDING
Bleeding In wheel-tracks
BLEEDING
DESCRIPTION:
Localized accumulation of bitumen at
road surface, making the road appear
black and shiny.
PROBABLE CAUSES AND FACTORS AFFECTING THE
DEVELOPMENT OF THE DAMAGE:
Carriageway defects
Unpaved roads defects
Rutting;
Corrugations;
Camber/cross fall;
Gravel thickness;
Erosion gullies;
Potholes;
Loose gravel;
Stoniness/Coarse texture
RUTTING
Rutting in both lanes
RUTTING
DESCRIPTION:
Permanent longitudinal deformations
following the line of vehicle wheel
paths. In extreme cases the cross-
section of the road shows a w-profile
PROBABLE CAUSES AND FACTORS AFFECTING THE
DEVELOPMENT OF THE DAMAGE
Traffic: Resulting from wheel forces. Strongly influenced by
traffic intensity, speed, loading or transverse distribution. The
development of ruts is accelerated by heavy traffic and
canalized traffic.
Climate:
Dry season: Lateral displacement of non-cohesive materials.
Rainy season: Liquefactions of surface material or stability loss of road
embankment or supporting soils.
Materials:
Dry: Increased risk for non-cohesive materials (mainly sandy).
Humid: Increased risk for clayey materials and materials susceptible to
water
Others: The presence of ruts may cause other damage to
develop, such as longitudinal erosion gullies or potholes in
weak spots in the surfacing.
REMARKS:
This damage has a bad effect on the
safety of road users. Ruts prevent
lateral movement of vehicles, which
accelerates rut development. In
extreme cases the depth of ruts is
such that the road becomes
impassable
POSSIBLE MAINTENANCE ACTIVITY
Dry grading or dragging;
Wet grading or re-gravelling of
surface course;
Heavy grading or rehabilitation of
road.
CORRUGATIONS
Generalized corrugation
CORRUGATIONS
DESCRIPTION:
Shallow and evenly spaced ridges of
surface material, transverse to road
axis. These ridges extend over the
entire width of the road; spacing
varies between 500 and 1 000 mm
depending on the average speed of
vehicles
PROBABLE CAUSES AND FACTORS AFFECTING
THE DEVELOPMENT OF THE DAMAGE:
Traffic: Lack of cohesion in the surface material
and displacement by moving vehicles
Climate: During the rainy season the ridge will
also develop in the sub-base. The loss of course
materials from the valleys will create weak spots
leading to other damage. The damage develops
during the dry season when the material has little
cohesion.
Materials: Materials most susceptible show little
cohesion, a low plasticity index, contain particles
larger than 5 mm and relatively few fines
REMARKS
This damage, one of the main sources
of driver discomfort, is extremely
harmful to vehicles. It is one of the
main causes of increased vehicle
operating costs
POSSIBLE MAINTENANCE
ACTIVITY
Dragging of surface;
Grading of surface;
Wet grading of surface
CAMBER/CROSSFALL
Loss of a cross fall, water accumulating
CAMBER/CROSSFALL
DESCRIPTION:
Distortion and deformation of the
road cross-section. The ideal profile
that should be maintained has a
"roof" shape with transverse slopes of
3-4 % to permit the rapid flow of
surface water off the road
PROBABLE CAUSES AND FACTORS
AFFECTING THE DEVELOPMENT OF THE
DAMAGE
Wear by traffic;
Differential settlement;
Movement of materials
REMARKS
Defects in cross section reduce the
removal of surface water thus
weakening the road construction. The
formation of potholes and rutting will
be accelerated
POSSIBLE MAINTENANCE ACTIVITY
Continue the recurrent maintenance;
Dry grading; shorten the interval of
operations;
Wet grading or re-gravelling of
surface course;
GRAVEL THICKNESS
Thickness between 15 and 20cm
GRAVEL THICKNESS
DESCRIPTION:
Thickness reduction of surface course.
Loss of surface material due to various
causes including re-grading and re-
gravelling operations.
PROBABLE CAUSES AND FACTORS AFFECTING THE
DEVELOPMENT OF THE DAMAGE
Traffic: It is one of the main causes of loss of material.
An ADT of about 140 vehicles leads to a loss of material
of 10 to 30 mm per annum.
Climate: Losses occur during all seasons, however rain
will increase the loss of material. In the dry season this
damage will also result in dust generated by traffic.
Materials: Strongly dependent on type of material used
for construction.
Others: Combined action of all factors including
maintenance, affects the pavement (or surface course).
Development of damage depends on region, climate,
materials used for road construction, traffic intensity,
and topography.
REMARKS
Road users safety is endangered by
dust generated by traffic; dust
reduces the visibility and is also a
nuisance for people living adjacent to
the road.
POSSIBLE MAINTENANCE ACTIVITY
Re-gravelling of surface course or wet
grading;
Reconstruction of surface course
EROSION GULLIES
Longitudinal erosion gullies
EROSION GULLIES
DESCRIPTION: The aspect is dependent
upon the mode of development and the
location. Three main types are
distinguished:
Scouring of side drains, following the slope
of the formation level and affecting a section
with steep slopes and bad compaction.
Longitudinal gulleys parallel to the road
axis in the surface.
Gulleys transverse to the road axis cutting
the road over its entire width
PROBABLE CAUSES AND FACTORS
AFFECTING THE DEVELOPMENT OF THE
DAMAGE
Traffic: Traffic may create damage leading to
erosion. Ruts develop into longitudinal gullies;
corrugations may create perpendicular gullies.
Climate: The severity of the erosion depends
on the quantity and the velocity of the surface
water to be removed.
Materials: Badly compacted materials and
materials likely to be affected by water.
REMARKS
Erosion develops quickly and can lead
to total severance of the road. Deep
gullies endanger the safety of road
users
POSSIBLE MAINTENANCE ACTIVITY
Monitor drainage and cross-section of the
road.
If prominent, grading or any other
maintenance technique considered
suitable for the damage leading to erosion
gullies.
Extensive damage: re-gravelling or
reconstruction of the road; if damage is
localized fill galley and restore road
profile
POTHOLES
Pothole on wet roadway
POTHOLES
DESCRIPTION:
In general bowl shaped holes caused
by the loss of surface material
PROBABLE CAUSES AND FACTORS
AFFECTING THE DEVELOPMENT OF THE
DAMAGE
Traffic: Potholes develop in those areas where the
subgrade is uneven or results from other damage
(corrugations, rutting, erosion, gullies, etc.).
Increased traffic will accelerate the development of
potholes.
Climate: Potholes start to develop in the wet
season; water remains in them and soak the surface
material, making it vulnerable to further damage.
Once present, potholes will grow deeper and wider.
Materials: Impermeable clayey soils prevent
proper drainage of surface water and permit weak
spots to develop into potholes.
REMARKS
Once potholes are present, they are
to be repaired immediately since they
worsen quickly. Potholes have an
adverse effect on the safety and
comfort of the road user
POSSIBLE MAINTENANCE ACTIVITY
Fill potholes.
Grading
Wet grading or re-gravelling of
surface
LOOSE GRAVEL
Loose gravel forming windrows in the center
and along the shoulder
LOOSE GRAVEL
DESCRIPTION:
Unbound coarse gravel material on
the road surface. Loose gravel may
be distributed over the full width of
the road but most frequently is
concentrated away from the normal
road wheel path and forms windrows
in the center or along the shoulder
(the less traveled area)
PROBABLE CAUSES AND FACTORS AFFECTING
THE DEVELOPMENT OF THE DAMAGE
Incorrect design;
Diminished bearing capacity of
foundation layers, settlement of soils
under foundation;
Erosive action around structure;
Traffic may cause damage when
insufficient cover is present
REMARKS
Lack of inspection and maintenance
may have the following
consequences:
Minor damage: culvert is still
functional;
Major damage: obstruction of culvert,
collapse of structure
POSSIBLE MAINTENANCE ACTIVITY
Repair cracks;
Reconstruct inlet and outlet and other
missing parts;
Reconstruct complete structure