SELF CURING CONCRETE

Prepared by: Mangesh Shahaji Pawane

Roll No : T313
Class : TE Civil Engineering
 What is curing of concrete?
• Curing is the maintenance of a satisfactory moisture
content and temperature in concrete for a period of
time immediately following placing and finishing so
that the desired properties may develop.

• Curing has a strong influence on the properties of

hardened concrete ; proper curing will increase,
durability, strength, watertightness, abrasion
resistance, volume stability, and resistance to
freezing and thawing etc.
Hydration of cement:
2C3S + 6H --------> C3S2H3 + 3 Ca(OH)2
100 + 24---------> 75 + 49
2C2S + 4H --------> C3S2H3 + Ca(OH)2
100 + 21 ---------> 99 + 22
• C3S requires 24% and c2s requires 21% of water by weight
of cement. It has been estimated that avg. 23% is required
for complete chemical reaction.
• It has been also estimated that about 15% water by wt. Of
cement is requires to fill up the gel pores.
• So total 38% of water is requires by wt. Of cement for
complete hydration process.
• In all this it is assumed that hydration is taking
place in sealed container, where moisture
evaporation does not take place.

• Excess or lack of water

may cause undesirable
Capillary cavities.
 DEFINATION OF CURING;
(as per ACI-308R)
• The term "curing" is frequently used to describe
the process by which hydraulic-cement
concrete matures and develops hardened
properties over time as a result of the
continued hydration of the cement in the
presence of sufficient water and heat.
(as per IS:456-2000 )
• “ curing is the process of preventing the loss of
moisture from the concrete.”
Types Of Curing
a) Water curing:
• immersion
• Ponding
• Spraying
• Wet covering
b) Steam curing
c) Self curing/ membrane curing
d) miscellaneous:
like, curing by infra red radiation, electrical curing etc.
 What is self curing concrete?

• It has been pointed out earlier that curing

does not means application of water ,it means
also creation of condition for promotion of
Uninterrupted and Progressive hydration.

• It is also pointed out that the quantity of

water, normally mixed for making concrete is
sufficient to hydrate the cement content.
• Concrete in which the mixing water is
restricted by means of some chemical
compounds, to go out from the concrete body
is known as “self curing concrete.”
Why self curing concrete?

• Some times works are carried out

in place where there is acute
shortage of water and the
application of water curing is not
possible for reasons of economy.

• prevention of moisture loss from

the surface of flat concrete works
such as highways and airports have
been challenging task for
construction managers.
• If the evaporation of moisture from
concrete are not prevented properly
it may results in plastic shrinkage
cracks, poorly formed hydrated
products, finishing problems and
other surface defects.

• Sometimes concrete is placed in

some inaccessible , difficult or far
places. Where curing cannot be
properly done or supervised.
 How to find out the
rate of evaporation?

•Drying behavior of
•
concrete depends upon air
temperature, relative
humidity , concrete
temperature and wind
condition.

•Figure shows drying

behavior as per learch’s
investigation.

•(Based on ACI:305 R-5)

How the self curing is being done?
• Membrane forming curing compounds are used to retard
the loss of water from concrete during the early age.
• They are used not only for curing fresh concrete but also
further curing after removal of formwork.
• Application of these compounds seals the concrete
surface effectively by forming monomolecular film on the
surface.
 Membrane forming curing compounds is a long chain of
hydrocarbon molecules.
 Which forms monomolecular film on the surface of the
concrete immediately after placing.
MECHANISM: The compound molecules is
primarily hydrophobic in nature
H H H with hydrophilic terminal group.
| | |  Hydrophilic terminal group

CURING COMPOUND
H-C-H H-C-H H-C-H attaches it self to the film of
| | |
H-C-H H-C-H H-C-H
bleeding water.
| | |  While the long Hydrophobic
H-C-H H-C-H H-C-H chain maintains a vertical
| | |
orientation away from the bleeding
H-C-H H-C-H H-C-H
| | | water.
O O O  Water molecules do not possess
WATER

| | | sufficient energy to escape through

H H H
the hydrophobic layer.
 Which results into quick
reduction in the evaporation loss.
CONC.
• The hydrophobic effect represents the
tendency of water to exclude non-polar
molecules. The effect originates from the
disruption of highly dynamic hydrogen bonds
between molecules of liquid.
• A hydrophilic molecule or portion of a
molecule is one that has a tendency to
interact with or be dissolved by water.
• A pure hydrocarbon molecule, is incapable of
forming hydrogen bonds with water.
• The hydrogen bonds are partially
reconstructed by building a water "cage"
around the compound molecule.
• The water molecules that form the "cage“
have substantially restricted mobilities.
 TYPES OF COMPOUNDS:

a) Synthetic resin

b) Wax

c) Acrylic

d) chlorinated rubber
 TYPE OF COMPOUND DESCRIPTION

resin and wax based curing •They seals the concrete effectively.
compound
• with the time their efficiency will get
reduced.

• if plastering is required to be done the

surface can be washed off with hot
water.

• it gives an average efficiency of about

80%.
 TYPE OF COMPOUND DESCRIPTION

Acrylic based membrane • They seals the concrete effectively.

forming curing compound
• additional advantage of having better
adhesion of subsequent plaster. It does
not need to be washed with hot water.
• better bonding for plaster.

Chlorinated rubber type • it does not only protect concrete from

compound drying out but also fill the minute pores
in the surface of concrete.

• the surface film will wear out

eventually.
APPLICATION PROCEDURE

• It is applied by brushing or by spraying while the concrete is

wet.

• In the case of beam and column the application is done after removal
of formwork

• In case of road and pavements the curing compound is applied after

texturing.

• in case the concrete surface has dried, the surface should be sprayed
with water and thoroughly wetted and made fully damp before curing
compound is applied.

• the container of curing compound should be well stirred before use.

Liquid membrane forming compound:

• Following types of compounds are included in it;

a) clear or translucent without dye

b) clear translucent with fugitive dye
c) White pigmented

• The main performance specification for curing compounds:

ASTM C-309 Liquid Membrane – Forming Compounds for Curing

Concrete. The curing compound shall not allow the concrete
specimen to lose more than 0.55kg /m² of water in 72 hours
White-pigmented concrete curing compounds

• White-pigmented concrete curing compounds are

wax-based dispersions with selected white pigments.

• When properly applied, which optimizes water

retention. The white pigment reflects the sun's rays
and helps to keep the concrete surface cooler and
prevent excessive heat buildup.

• It is ideal for application on exterior, horizontal

surfaces, such as highways, airports pavements.
Advantages
• When properly applied, provides a premium-grade
film, which optimizes water retention.
• Protects by reflecting the sun's rays to keep the
concrete surface cooler and prevent excessive heat
buildup, which can cause thermal cracking.
• Furnished as a ready-to-use, true water-based
compound. Produces hard, dense concrete ...
minimizes hair checking, thermal cracking, dusting
and other defects.
• Offers a compressive strength significantly greater
than improperly or uncured concrete.
• Improves resistance to the abrasion and corrosive
actions of salts and chemicals ... minimizes shrinkage.
Application method
• Spray on in one even coat with a hand or power sprayer
as soon as the surface water disappears from concrete
surface.
Precautions
• Keep from freezing. Do not apply when the temperature
of the air and/or the concrete is less than 40º F (4º C).
• Do not mix or dilute with any other products or liquids.
• Do not use on surfaces that are later to be painted, tiled,
hardened, sealed or treated in any manner. Not
recommended for use on residential applications.
• It is applied in two coats. If needed more coat may be
applied.
 Resin-Based, Water-Based Concrete Curing
Compound:
Uses
• Used on both interior and exterior applications where paint,
resilient tile or resilient flooring may be applied later.
• Because of the wide variety of coatings, paints, adhesives, and
toppings available, contact the manufacturer of the flooring
system for application approval over resin-based curing
compounds.
• A small test application is always recommended.

Technical data
• Drying time: typically dries in 1-2 hours, depending on jobsite
conditions (temperature, wind, etc.)
• Restrict foot traffic for at least four hours; 12 hours is preferable.
 General Tips For Application Of Liquid- Membrane
Curing Compounds:

• Always apply the curing compound uniformly at the specified

application rate (typically 200 ft²/gallon, 4.9 m²/L).
• A major problem on most jobsites is the spraying of the curing
compounds at extremely high application rates, i.e., The
material is applied at 300-400 ft²/gallon, rather that 200
ft²/gallon. As a result, the quality of the concrete goes down
dramatically!
• A good rule of thumb on flatwork is to apply the curing
compound heavy enough to create a slight flood of material
on the concrete surface or, as another option, apply the
curing compound in two applications, one at right angles to
the other.
Conclusion
• In short, discussed all above curing compounds
are effective tool to avoid the occurrence of
plastic shrinkage cracks in a windy, low humid
and exposed to sun condition.
• Contractor can benefit by able to expedite the
work schedule and placing more concrete
while client benefits by obtaining concrete free
of plastic shrinkage crack and having greater
durability value.
• REFERANCES:
• ACI 308 R
• Text book of concrete technology by M.S.shetty
• article on evaporation reducer for pavement
concrete, NBM & CW, april 2007
• www.wikipedia.com
• www.google.com
• Web site of W. R. MEADOWS, 2002
THANK YOU