Hysys Foundation Course

AUGUST 2005

VPS Foundation Course 2.1- 1

August 2005 Honeywell Confidential
Hysys Foundation Course
Schedule

 Music and Hysys: Files

 Hysys Stand-Alone
 Capabilities/Solution methods/Properties
 Material for dynamic process modelling
 A LOT of hands-on exercises
 Q&A – Review – Follow-up

VPS Foundation Course 2.1- 2

August 2005 Honeywell Confidential
Foundation Course
Schedule (Hysys Material)

 Material for dynamic process modelling

 Environment – Sub-flowsheets
 Thermodynamics
 Unit Operations
 Complex numerical calculations (Spreadsheet)
 Logic blocks (if time permits)

VPS Foundation Course 2.1- 3

August 2005 Honeywell Confidential
Hysys File Structure

Required for
Compatibility Standard Project”
Directory is provided
with Music
and Otiss

VPS Foundation Course 2.1- 4

August 2005 Honeywell Confidential
Hysys File Structure

Model files
(Plants areas)

Hysys files
Required for
Compatibility
with Music
and Otiss
VPS Foundation Course 2.1- 5
August 2005 Honeywell Confidential
Hysys File Structure

Music Compatibility Same name

• Stand-alone Hysys (Music initial condition file)
• Music requirements
“Empty” file

Hysys “Case”

VPS Foundation Course 2.1- 6

August 2005 Honeywell Confidential
Hysys File Structure

• Project_directory C:\OTS\{project}
• Plants C :\OTS\{project}\Plants
• Plant_Area (model)
C :\OTS\{project}\Plants\Model1
• Initial_Condition = Hysys Case
C :\OTS\{project}\Plants\Model1\
IC1

VPS Foundation Course 2.1- 7

August 2005 Honeywell Confidential
Hysys Stand Alone

• What is Hysys
 Integrated Environment
 Extensibility – Programmability
 Solution methods
• OUR focus
 Dynamic modelling (Fidelity)
 Solution methods
• Material to be covered

VPS Foundation Course 2.1- 8

August 2005 Honeywell Confidential
Hysys Stand Alone

An Integrated Process Environment

HYSYS

Steady State
Conceptual Design Dynamic Simulation
Simulation

HYCON / DISTIL HYSYS.Process HYSYS.Fidelity

Sharing… Model, Data, Environment

Economix HTFS CFX SPS Pinch Flow Flares POLYSIM

Plug-in or Standalone
VPS Foundation Course 2.1- 9
August 2005 Honeywell Confidential
Hysys Stand Alone Extensibility

• Create and add Unit Operations

or use pre-built ones (F12)
• Model client specific
unit ops (kinetics)
• Perform a series
of common calculations
• Can be written in
Visual Basic or C++
• Creation of Extensions is not covered here

VPS Foundation Course 2.1- 10

August 2005 Honeywell Confidential
Hysys Stand Alone Programmability

Two Way Dynamic

Exchange of Data

• Running HYSYS from any tool that supports

ActiveX Automation

• Not covered here

VPS Foundation Course 2.1- 11
August 2005 Honeywell Confidential
Hysys Stand Alone P-F Solver

Resistance Equation
P Spec

Resistance Equation

P Spec Pressure Node

dP/dt = f (V, T, F)
F = f (P)

P Spec

Resistance Equation
VPS Foundation Course 2.1- 12
August 2005 Honeywell Confidential
HYSYS P-F Solver Lumped Model

• x,y,z gradients are ignored

• All the physical properties are equal in space
• Represented with ordinary differential equations
(ODEs)
• Fully implicit Euler method (stable and fast)

VPS Foundation Course 2.1- 13

August 2005 Honeywell Confidential
HYSYS P-F Solver Lumped Model

VPS Foundation Course 2.1- 14

August 2005 Honeywell Confidential
HYSYS P-F Solver Euler method

VPS Foundation Course 2.1- 15

August 2005 Honeywell Confidential
HYSYS P-F Solver Euler method

VPS Foundation Course 2.1- 16

August 2005 Honeywell Confidential
HYSYS P-F Solver Integration strategy

VPS Foundation Course 2.1- 17

August 2005 Honeywell Confidential
HYSYS P-F SolverSolution Procedure

• Solve Pressure / Flow Equations for flowsheet

Every Time Step
 Resistance Eqns: Flow = k (ρ ΔP)0.5
 Pressure nodes: dP/dt = f (V=const, Flow, Temp)
 Material balances (accumulation)

• Solve Compositions / Enthalpy for each unit

Configurable
 Thermodynamics

VPS Foundation Course 2.1- 18

August 2005 Honeywell Confidential
HYSYS P-F Solver
Degrees of Freedom Analysis

• 7 variables will define the system

– P,F of Feed1, Product1 and Product2 (6)
– V-100 Pressure (1)

• 4 equations define the flowsheet

– 3 Valves
– 1 Pressure node (V-100)

• DOF: 7-4 = 3
– Specification of 3 variables completely
defines this system

VPS Foundation Course 2.1- 19

August 2005 Honeywell Confidential
HYSYS P-F Solver
Degrees of Freedom Analysis

• 13 pressure-flow variables
– 6 material streams x 2 variables = 12
– 1 vessel holdup

• 10 P-F equations
– 1: dPh/dt = f{P,T,holdup,flows}
– 3: Ph = P1 = Pvap = Pliq
– 1: Fvlv-100 = Kvlv-100 sqrt(Pfeed1-P1)
– 1: Fvlv-101 = Kvlv-101 sqrt(Pvap-Pprod1)
– 1: Fvlv-102 = Kvlv-102 sqrt(Pliq-Pprod2)
– 3: Ffeed1 = F1, Fvap = Fprod1, Fliq = Fprod2
• DOF: 13-10 = 3

VPS Foundation Course 2.1- 20

August 2005 Honeywell Confidential
HYSYS P-F Solver
Quick Guide

• One P or F spec must be made on every boundary

stream (feeds/product)
• Establish pressure gradient
• Check for reverse streams!

VPS Foundation Course 2.1- 21

August 2005 Honeywell Confidential
HYSYS P-F Solver

Dynamics Assistant (Cntrl+Y)

• The assistant will appear when we have
mistakes or other issues to consider

VPS Foundation Course 2.1- 22

August 2005 Honeywell Confidential
HYSYS Stand Alone

Focus: Hysys Dynamics (.Fidelity)

VPS Foundation Course 2.1- 23

August 2005 Honeywell Confidential
HYSYS Stand Alone Material

• A hands-on view
• Environment description (icons, menus, …)
• A glimpse at steady state
• Hysys building blocks
 Unit Operations (Valves, Pumps, Drums, …)
 Complex numerical calculations (Spreadsheet)
 Logic blocks (if time permits)

VPS Foundation Course 2.1- 24

August 2005 Honeywell Confidential
HYSYS Stand Alone Material
A hands-on view

Load
SmallHysysDemo.hsc

Save

VPS Foundation Course 2.1- 25

August 2005 Honeywell Confidential
HYSYS Stand Alone Material

A hands-on view


We will explain later in more detail

VPS Foundation Course 2.1- 26

August 2005 Honeywell Confidential
HYSYS Stand Alone Material

A hands-on view


Start… Stop the model

Shift-P, M, F, T, N,…

Understand color coding – See specs

Integrator (Cntrl-I): “Timer”, Real time, …

Screen display (magnify, “zoom all”, …)

Tool tips (Tools  Preferences)

Simulation Navigator

VPS Foundation Course 2.1- 27

August 2005 Honeywell Confidential
Hysys Stand Alone Material

A hands-on view

Workbook (Cntrl-W or via Tools menu)

Double-click on streams/equipment

Composition

Stop-Start-changeover pumps

Change LIC set point

Break two connections; Re-connect

Add four valves (Cntrl-C, Cntrl-V)

VPS Foundation Course 2.1- 28

August 2005 Honeywell Confidential
Hysys Architecture
Environment

Oil Environment
FLUID PACKAGE
HYPO GROUP ASSAY
Basis

Components HYPO GROUP ASSAY

FLUID
Property PACKAGE
Package Hypo Components
Components Hypo Components
PropertyFLUID PACKAGE
Package
BLEND
Components BLEND
Property Package

MAIN FLOWSHEET
Environment
Simulation

Special type
Streams of Operation Column -
Operations Operation

SUB FLOWSHEET SUB FLOWSHEET COL SUB FLWSHT

Streams Streams Simultaneous

Operations
SUB FLOWSHEET Operations Solver

Streams
Operations
VPS Foundation Course 2.1- 29
August 2005 Each Sub-Flowsheet has it’s own “Environment”
Honeywell Confidential
Hysys Stand Alone Material
Environment


Basis = Composition + Thermodynamics

Feeds

Process (equipment and streams)

Be organized (sub-flowsheets)

VPS Foundation Course 2.1- 30

August 2005 Honeywell Confidential
Hysys Material Environment: Basis

VPS Foundation Course 2.1- 31

August 2005 Honeywell Confidential
Hysys Material Environment:
Components

VPS Foundation Course 2.1- 32

August 2005 Honeywell Confidential
Hysys Material Environment:
Thermodynamics

VPS Foundation Course 2.1- 33

August 2005 Honeywell Confidential
Hysys Stand Alone Material
Environment: Sub-flowsheets

• Collection of objects grouped together (P&IDs)

• Appears as a gray box on the screen
• May use a different Fluid Package
• Example: Combine After Cooler and Export Gas Compressor
into a Sub Flowsheet
• Hands-on

VPS Foundation Course 2.1- 34

August 2005 Honeywell Confidential
Hysys Stand Alone Material
Environment

Start HYSYS & Create a new case

Simulation
Basis Environment
Environment

How do I know which

Environment I am in?
Sub - Flow Sheet Hands-on!

VPS Foundation Course 2.1- 35

August 2005 Honeywell Confidential
Hysys Stand Alone Material Blocks

Material and Energy Streams

Unit Operations

F4 Key
Object Palette
Sub-Flow Sheets and Columns
(= Special types of Sub-Flow Sheets)

Logical Operations

VPS Foundation Course 2.1- 36

August 2005 Honeywell Confidential
Hysys Stand Alone Material Blocks

• F4=Palette
• F12=Available
Unit Ops

VPS Foundation Course 2.1- 37

August 2005 Honeywell Confidential
Hysys Stand Alone Material
A glimpse at steady state


Construct: Drum cascade

Solve simple problems

Learn: How to enter “Basis”

Hysys exercises 1 to 3

VPS Foundation Course 2.1- 38

August 2005 Honeywell Confidential
A glimpse at Hysys steady state
A cascade of drums


Equimolar mixture of C1, C2, C3, iC4, nC4
with a mass of 50 tn/h at 0 deg F and 25 bar
flashes into a drum maintained at 20 bar.

The liquid product of the first drum is flashed
again at 15 bar

What are the temperatures of the drums?

Which is the composition of the liquid stream
of the second drum?
10-15 mins

VPS Foundation Course 2.1- 39

August 2005 Honeywell Confidential
A glimpse at Hysys steady state
A cascade of drums


I have 1000 kmole/hr of 6 bar air at 35 degC.

Can I release this pressure in a throttle and
cool this air by using the Joule-Thomson
effect?

What would the difference be if we had C2,
C2=, C3 or C3= instead of air?
10-15 mins

VPS Foundation Course 2.1- 40

August 2005 Honeywell Confidential
A glimpse at Hysys steady state
Pseudo-components (Hypos)


Create a feed stream, 1 bar, vf=10%

Equimolar mixture of
NBP200, NBP280, NBP425, NBP630,
NBP920 (Normal Boiling Point in deg F)

Use the Hypo manager
10 mins

VPS Foundation Course 2.1- 41

August 2005 Honeywell Confidential
A glimpse at Hysys steady state
Pseudo-components (Hypos)


The missing data: liquid density of NBP920 is
60 lb/ft3

Thermo: Use an EoS

Be careful with the units that you are using!


Learn to modify displayed units and tool-tips

VPS Foundation Course 2.1- 42

August 2005 Honeywell Confidential
Hysys Dynamics


Differences from steady state

Dynamic set-up

Simulation Control

Valve and dynamics

Controllers and trends

Drum

Pumps

VPS Foundation Course 2.1- 43

August 2005 Honeywell Confidential
Hysys Dynamics Set-up


No real differences
from steady state

Different color scheme

VPS Foundation Course 2.1- 44

August 2005 Honeywell Confidential
Hysys Dynamics
Dynamics Assistant (Cntrl+Y)
• Do not need to follow its advise!
• BETTER TO CHECK

VPS Foundation Course 2.1- 45

August 2005 Honeywell Confidential
Controlling the Simulation

– Hysys Integrator (Cntrl-I)

VPS Foundation Course 2.1- 46

August 2005 Honeywell Confidential
Controlling the Simulation
Hysys Integrator (Cntrl-I)

• Speed
 Hysys “Real Time Factor” (Calculated)
 Can set Hysys to real time
 Can accelerate/de-accelerate (Safe??)
 Display interval (increase to increase speed)
• Run Until = Hysys “End Time”

VPS Foundation Course 2.1- 47

August 2005 Honeywell Confidential
Controlling the Simulation
Hysys Integrator (Cntrl-I)
• Run For = “Manual Integration Control”
 Number of time steps to execute
 End time

VPS Foundation Course 2.1- 48

August 2005 Honeywell Confidential
Controlling the Simulation
Hysys Integrator (Cntrl-I)

– Typical choices

VPS Foundation Course 2.1- 49

August 2005 Honeywell Confidential
Controlling the Simulation
Hysys Integrator (Cntrl-I)

– Various choices are possible

VPS Foundation Course 2.1- 50

August 2005 Honeywell Confidential
Controlling the Simulation
Hands-on: Exercise 4


Re-Load SmallHysysDemo.hsc

Identify temperature trend (Databook/Cntrl-D)

Check real time factor

Set the ambient temperature to a low one

Accelerate the simulation

Details on hand-out

VPS Foundation Course 2.1- 51

August 2005 Honeywell Confidential
Unit operations


Hands on: build a model, piece by piece

“Theory” and then Practice

Valve, Pump

Controllers, Trends

Drum

Heat Exchanger

VPS Foundation Course 2.1- 52

August 2005 Honeywell Confidential
Unit operations
The model

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3
VPS Foundation Course 2.1- 53
August 2005 Honeywell Confidential
Unit Operations
Valve Rating

VPS Foundation Course 2.1- 54

August 2005 Honeywell Confidential
Unit Operations
Valve Dynamics – Specs

VPS Foundation Course 2.1- 55

August 2005 Honeywell Confidential
Unit Operations
Manual Valve Dynamics – Actuator

• Actuator linear
• Actuator % rate = 5
• Stickiness: 0.5 to 1 sec
• OR:
Stickiness = RGTEiixlnxifre

Linear Rate =
line size (in)

VPS Foundation Course 2.1- 56

August 2005 Honeywell Confidential
Unit Operations
Manual Valve Dynamics – Actuator

• Actuator linear
• Actuator % rate = 50 to 100
• Stickiness: min( 3, Pipe_inches/3 ) sec
• OR:
Stickiness =
Linear Rate =
line size (in)

VPS Foundation Course 2.1- 57

August 2005 Honeywell Confidential
Unit Operations
Pump - specs

Requires
Energy Stream

VPS Foundation Course 2.1- 58

August 2005 Honeywell Confidential
Unit Operations
Pump – operating curves

VPS Foundation Course 2.1- 59

August 2005 Honeywell Confidential
Unit Operations
Pump – operating curves - plot

VPS Foundation Course 2.1- 60

August 2005 Honeywell Confidential
Unit Operations Pump

VPS Foundation Course 2.1- 61

August 2005 Honeywell Confidential
Unit Operations Example

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3
VPS Foundation Course 2.1- 62
August 2005 Honeywell Confidential
Unit Operations Example

• Composition:
Directory:
C:\Projects\HysysFoundation\Data
pump-example.xls Feed Composition

VPS Foundation Course 2.1- 63

August 2005 Honeywell Confidential
Unit Operations Example

• Composition:
Directory:
C:\Projects\HysysFoundation\Data
pump-example.fpk Fluid package
pump-example.xls
Composition/Pump Curve

• Temp = 35.3 oC
• Pres = 12.43 bar
• Flow = 15 tn/h

VPS Foundation Course 2.1- 64

August 2005 Honeywell Confidential
Hysys Dynamics
Control loop set-up

• Pick controller (Palette)

• Connections Tab
 Select process variable (PV)…
 Select target variable (OP)…
 Select remote set point…
 Control valve button
 Material/energy
 Valve

VPS Foundation Course 2.1- 65

August 2005 Honeywell Confidential
Hysys Dynamics
Control loop set-up

• Parameters Tab –
Configuration Page
 Action, mode, tuning
 Mode can be “Indicator”
 Range

VPS Foundation Course 2.1- 66

August 2005 Honeywell Confidential
Hysys Dynamics
Control loop set-up

• Parameters Tab –
Advanced Page
 Enable Ramping
 No PV tracking
 SP/OP limits
 Algorithms

VPS Foundation Course 2.1- 67

August 2005 Honeywell Confidential
Hysys Dynamics
Control loop set-up

• Menu – Tools – Faceplates • Fixed

• (Cntrl-F)
• Types

• Scalable

VPS Foundation Course 2.1- 68

August 2005 Honeywell Confidential
Hysys Dynamics
Control Manager (Menu – Tools)

VPS Foundation Course 2.1- 69

August 2005 Honeywell Confidential
Hysys Dynamics
Trends set-up

• Stripcharts (=trends)
 Unit operations –
Dynamic Tab –
Stripchart Page
 Variable set combo box
(select “Big dynamic”,
“All properties” etc.)
 “Create stripchart”
 Right-click to customize

VPS Foundation Course 2.1- 70

August 2005 Honeywell Confidential
Hysys Dynamics
Trends set-up

• Colors, Units, Lines, Axes, …

• Set-up Logger
 Number of points
 Sample interval

VPS Foundation Course 2.1- 71

August 2005 Honeywell Confidential
Hysys Dynamics
Trends set-up

• Databook (Cntrl-D)
 Strip-charts
collection of
multi-trends
 variables
• Add variables to
a strip-chart
(“Variables” tab)

VPS Foundation Course 2.1- 72

August 2005 Honeywell Confidential
Unit Operations Example

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3
VPS Foundation Course 2.1- 73
August 2005 Honeywell Confidential
Unit Operations Vessels

• Drum
 Separator, 3-Phase Sep., Tank
 Multiple feeds, 1 Vapor and 1 Liquid exit streams
• Blocks with Holdup
 Condenser, Reboiler, Reactors, Heat Exchangers
 Various inputs/output streams

VPS Foundation Course 2.1- 74

August 2005 Honeywell Confidential
Unit Operations Vessels

• Design Tab, Parameters Page

• ΔP
• Level

VPS Foundation Course 2.1- 75

August 2005 Honeywell Confidential
Unit Operations Vessels

• Rating Tab, Sizing Page

VPS Foundation Course 2.1- 76

August 2005 Honeywell Confidential
Unit Operations Vessels

• Rating Tab, Sizing Page, Weir definition

VPS Foundation Course 2.1- 77

August 2005 Honeywell Confidential
Unit Operations Vessels

• Level Control:
 Chamber2, Liquid level (m)
 Level Tapings
 Use spreadsheet

VPS Foundation Course 2.1- 78

August 2005 Honeywell Confidential
Unit Operations Vessels

• Rating Tab, Nozzles Page

• Important!
• Static
Head

VPS Foundation Course 2.1- 79

August 2005 Honeywell Confidential
Unit Operations Vessels

• Rating Tab, Heat Loss Page

• Rating Tab, Level Taps Page

VPS Foundation Course 2.1- 80

August 2005 Honeywell Confidential
Unit Operations Vessels

• Dynamic Tab, Spec Page

• Initialization

VPS Foundation Course 2.1- 81

August 2005 Honeywell Confidential
Unit Operations Vessels

• Dynamic Tab, Holdup Page, Advanced Button

VPS Foundation Course 2.1- 82

August 2005 Honeywell Confidential
Unit Operations Example: 5.1 to 5.3

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3
VPS Foundation Course 2.1- 83
August 2005 Honeywell Confidential
Unit Operations Vessels and Static Head

• The pressure at the liquid exit =

Vapor_pressure + Level
(Elevation pressure NOT shown,
but included)
• A valve may be shown
to have a flow against
the pressure gradient.

VPS Foundation Course 2.1- 84

August 2005 Honeywell Confidential
Unit Operations Vessels and Static Head

• Add a mixer at the vessel bottom!

VPS Foundation Course 2.1- 85

August 2005 Honeywell Confidential
Unit Operations Vessels with a Boot

• The “Base Elevation Relative to Ground Level” is

the height between the ground and the bottom of
the boot.
• It’s not the height between the ground and the
bottom of the vessel.
• The Level of a separator with a boot include the
level inside the boot. E.g.
Boot height: 2m, Vessel height: 5m
Level equal to 50% means 3.5 m.

VPS Foundation Course 2.1- 86

August 2005 Honeywell Confidential
Unit Operations Vessels

Do not use
local ambient
temperatures!

VPS Foundation Course 2.1- 87

August 2005 Honeywell Confidential
Engineering Scenarios
Event Scheduler (Control-E)

• Many capabilities
 AT time, AFTER time, WHEN STABILIZED
 Play sound, Stop integrator, Play script,
Ramp controller, Create sequences
 Branching to other events/sequences

VPS Foundation Course 2.1- 88

August 2005 Honeywell Confidential
Engineering Scenarios
Event Scheduler (Control-E)

VPS Foundation Course 2.1- 89

August 2005 Honeywell Confidential
Dynamic Tools
Event Scheduler (Control-E)

VPS Foundation Course 2.1- 90

August 2005 Honeywell Confidential
Engineering Scenarios
Event Scheduler (Control-E)

• Cntrl-E, Add/View Schedule, Add/View

Sequence, Add/View Event, Condition Tab

VPS Foundation Course 2.1- 91

August 2005 Honeywell Confidential
Engineering Scenarios
Event Scheduler (Control-E)

• Action List Tab

VPS Foundation Course 2.1- 92

August 2005 Honeywell Confidential
Engineering Scenarios
Event Scheduler (Control-E)

• Back to schedule
• Press “Start” “Waiting”

• Check Clock

VPS Foundation Course 2.1- 93

August 2005 Honeywell Confidential
Unit Operations Example: 5.4

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3

VPS Foundation Course 2.1- 94

August 2005 Honeywell Confidential
Hysys Dynamics
Spreadsheets

• Import and export variables to/from the

Spreadsheets
• Add complex formulas to the Spreadsheet

VPS Foundation Course 2.1- 95

August 2005 Honeywell Confidential
Spreadsheets

• Used to “pull together” simulation parameters into

one location
• Can access any variable in the flowsheet
• Perform non-standard calculations
• Use multiple spreadsheets to control and evaluate
your flowsheet
• Provides for faster, easier modeling
• Can export values back to the flowsheet

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Spreadsheets

• A number of ways to set up Imports / Exports

 Right Click & Drag / Right click on Cell / Connections

• Color Code

User defined Variables Blue

HYSYS Calculated Black

Variables

Spreadsheet Calcs Red

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Spreadsheets

• Parameters Tab: Number of Columns & Rows

• Spreadsheet Tab: Calcs

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Unit Operations Example

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3

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Unit Operations
Heat Exchangers

• Blocks: Heat Exchanger, Heater, Cooler, LNG

• Models
 Basic: Typically used, UA lumped together
 Detailed: UA per shell/tube
• Heat losses should be activated
• Define “Resistance” of exchanger

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Unit Operations
Heat Exchangers

• Basic model assumes:

 Basic: Constant U for Shell and Tube sides
 Constant specific heats for shell and tube
 Linear Heat Transfer Curves
• Detailed model assumes:
 Non Constant U for Shell and Tube sides
 Non-Linear Heat Transfer Curves
 Good choice for non-linear heat transfer curves and
phase changes

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Unit Operations
Heat Exchangers: Heaters/Coolers

• Design Tab: Typical

• Energy stream is required

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Unit Operations
Heat Exchangers: Heaters/Coolers

• Heat losses should be activated

• “Simple” is OK; else too many data

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Unit Operations
Heat Exchangers: Heaters/Coolers

• “Duty” specifications
• “Flow” Specs:
 Select “k”
 Select “ΔP”
only for a
short
period

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Unit Operations
Heat Exchangers: Shell and Tube

• Design Tab:
Typical

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Unit Operations
Heat Exchangers: Shell and Tube

• Rating Tab: Sizing Shell/Tube

• TEMA
(See doc)

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Unit Operations
Heat Exchangers: Shell and Tube

• Rating Tab – Parameters Page

(see calcs)

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Unit Operations
Heat Exchangers: Shell and Tube

• Dynamics Tab – Model Page: Select “Basic”

• UA-Ref. Flow:
Steady
state

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Unit Operations
Heat Exchangers: Shell and Tube

• Dynamics Tab – Specs: Use “k”

• K-Ref. Flow:
40% of
steady
state

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Unit Operations Example

PV100 MV100
6" 8" Flare
8" Cv = 400 Cv = 10000 1.013 bar
100% open

D-100
Ambient Temperature = 25 oC
Feed FV100
12.43 bar 4"
35.43 oC Cv = 400
4.5 m

P-100
6"
MV140 LV100
5m MV120 6" 4" Drain
6" Cv = 10000 Cv = 200 1.5 bar
Cv = 5000 100% open
100% open
Ground

FC100
Flow Controller D-100 LC100
P-100 Level Controller
SP = 15000 kg/h Vertical Drum
Pump SP = 30%
Kc = 0.3; Ki = 0.2 Height = 6 m
Use given curves Kc = 2; Ki = 5
Diameter = 3 m

PC100
Pressure Controller
SP = 2 bar
Kc = 0.2; Ki = 0.3

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Unit Operations
Pressure Relief Valve

• Visual: PSV in Dynamics Mode that opened

and then closed (BAD!)
• Stop & Re-start (no RED)

• Visual: Open PSV in Dynamics Mode (BAD!)

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Unit Operations
Pressure Relief Valve

• Design Tab – Parameters Page

 P set, P fully open
• Rating Tab – Sizing Page
 Area + coefficients
• Rating Tab – Nozzle Page
 Elevation from ground level (useful???)

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Unit Operations
Pressure Relief Valve

• Dynamics Tab – Specs Page

 ΔP (calculated), Lift (calculated),
 % Valve Open (calculated) = Lift *100%
 Hysteresis: Closing and Re-seating P:
 Re-seating P < P set < Closing P < P full
• Dynamics Tab – Holdup Page – Advanced
button
 Nozzles and nozzles efficiency
• Dynamics Tab – Advanced Page
 Block valve fail positions

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Hysys Dynamics
Logic blocks: Selector

• Various modes (Off, Man, Min, Max etc.)

• Check “Apply Unit Set”!!!!!

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Hysys Dynamics
Logic blocks: Selector

• Scaling Factors (No “Inverse Cond.”!!)

• Monitoring (units again!!)

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Hysys Dynamics
Logic blocks: Digital Points

• Process Switches (latch - auto mode)

• Pulse-on and Pulse-off [auto] mode
• Connection of logic and valves/pumps etc.
RGTEiixlnxifre

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Hysys Dynamics
Boolean Blocks: Logic blocks

• Logical operations (AND, OR, Delay, Counter

etc.)
 Need “Digital Points” to affect valves/pumps etc.
• Latch
 Remember: Flipflop – Reset
 Example: Auto-Start/Stop Pumps Logic

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Hysys Dynamics
Boolean Blocks: Latch, Flipflop, RS

FUNCTION_BLOCK RS
VAR_INPUT (* Body *)
S : BOOL ; (* Set *)
R1 : BOOL ; (* Reset *) Q1 :=
END_VAR
VAR_OUTPUT
(Q1 OR S)
Q1 :
END_VAR
BOOL ; (* Output *)
AND
NOT R1 ;
(*
*=F==========================================================================
* FUNCTION_BLOCK: RS END_FUNCTION_BLOCK
* Purpose: Bistable Function Block (Reset Dominant)
*

Function block RS is a
reset dominant latch.
The reset input resets the latch.
The set input sets the latch if the reset input is
FALSE.
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Hysys Dynamics
Boolean Blocks: Latch, Flipflop, RS

FUNCTION_BLOCK SR
VAR_INPUT (* Body *)
S1 : BOOL ; (* Set *)
R: BOOL ; (* Reset *) Q1 :=
END_VAR
VAR_OUTPUT
S1 OR
Q1 : BOOL ; (* Output *) (Q1 AND
END_VAR
(* NOT R) ;
*=F==========================================================================
* FUNCTION_BLOCK: SR END_FUNCTION_BLOCK
* Purpose: Bistable Function Block (Set Dominant)
*

Function block SR is a
set dominant latch.
The set input sets the latch.
The reset input resets the latch if the set input
is FALSE.

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Hysys Dynamics
Logic blocks: Reset Example

• RESET: use SET block, NOT(Set),

NOT(Output)

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Boolean Operations
Reset Example

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Boolean Operations
Reset Example

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Boolean Operations
Reset Example

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Boolean Operations
Timers

• Delay–on
 Delay a good input
 Typical input = bad

• Delay–off
 Delay a bad signal
 Typical input = good

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Boolean Operations
Timers (Triconex TON)

• Delay–on
 Typical input = bad
 TON provides a delay of time PT (Pulse Time) from the
rising edge of input IN to the rising edge of output Q.
 Output ET (Elapsed Time) gives the time since the rising
edge of input IN. The maximum value of ET is PT.
 If the width of input IN is less than PT, then output Q does
not change.

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Boolean Operations
Timers (Triconex TOF)

• Delay–off
 Typical input = good
 TOF provides a delay of time PT (Pulse Time) from the
falling edge of input IN to the falling edge of output Q
 Output ET (Elapsed Time) gives the time since the
falling edge of input IN.The maximum value of ET is PT
 If the width of input IN is less than PT, then output Q
does not change, but output ET still gives the elapsed
time since the falling edge of input IN

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Standard Manuals

• Music
• I-Station

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Q&As

THE END
Hysys Foundation Course

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