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Design of PC Furance

Design of furnace

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23 views29 pages

Design of PC Furance

Design of furnace

Uploaded by

G Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Design of Pulverized Coal

Fired Furnace
Presented by
2019-MSCH-09
2019-MSCH-26
Design Steps:

• Stoichiometric calculations
• Heat and Mass balance
• Furnace design
• Heat transfer Calculations
1.Stoichiometric Calculations

 Analysis of coal
1. As received basis
Ultimate Analysis
C + H + O + N + S + A + M = 100%
Proximate Analysis
VM + FC + M + A = 100%
Theoretical Air Requirement and Excess Air
Coefficient

• Theoretical Air volume required to burn the 1 kg of fuel

• Excess Air coefficient:


Enthalpy Calculation of Air and Combustion
Products
2.Mass Balance
• Calculation of Combustion Products
• For CO2
R’ is molar ratio of calcium and sulfur in fuel and sorbent combined.

• For SO2

Esor is utilized fraction of sorbent

• For H2O

• For N2
• Theoretical flue gas volume:

• Actual flue gas volume:


3.Heat Balance
4.Design of Furnace

Furnace Design

Generation of Absorption of
heat heat

Firing rate of
PC Furnace
Heat release rate of PC Furnace

• Expressed on three different bases;


1. Heat release rate per unit volume (qv)
2. Heat releases rate per unit cross sectional area (qF)
3. Heat release rate per unit wall area of burner region (qb)
1.Heat release rate per unit volume (qv)
2. Heat releases rate per unit cross sectional area
(qF)
3.Heat release rate per unit wall area of burner
region (qb)
Furnace Depth
Furnace Height (Hfu)
Furnace exit gas temperature (Tou)

• FEGT is important parameter and must be chosen slightly below ash


deformation temperature.
• If the difference between ash deformation (DT) and softening
temperature(ST) is less than 100 °C then FEGT should be lower
than(ST-100) °c.
Heat Transfer Calculations

1. Thermal balance equation:


2. Heat available to the furnace
3. Radiative Heat transfer equation
1.Thermal balance equation

• Heat absorbed in furnace is calculated by

• Fraction of heat retained by steam and water is given by


2.Heat available to the furnace (Qfu)

• Heat available in the furnace is sum of heat released from fuel and
heat brought in furnace by preheated and leakage air.
3.Radiative Heat transfer equation

• Total heat absorbed by entire water wall surface area F is given by


Furnace Water wall surface area(F)

• Surface area required to attain the furnace exit temperature is given


by
Temperature Field Constant (M)
• Temperature field constant is given by

For horizontally arranged burners


For tilt burner at 20
For burner arranged on front walls or opposing walls

• Xr is given by hr/hfu
Furnace Emissivity
Emissivity of Pulverized Coal Flame
Summary
• Typical design calculations starts with
• Stoichiometric calculations
• Heat and mass balance
• From stoichiometric and heat balance calculations, rated
consumption B, heat retention coefficient average specific heat of
gases VCp can be determined.
• Then flue gas exit temperature Tou, surface area of the water wall tube
F , coefficient of thermal efficiency temperature field coefficient M,
and furnace overall emissivity afu, have to be determined.
References

• Prabir Basu, Cen Kefa, Louis Jestin. (2000) ‘’Boilers and burner:
Design and Theory’’. Springer Science + Business Media, LLC

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