Gnanamani College of

Technology
A.K.Samuthiram, Pachal (PO), Namakkal – 637
018
Department of Mechanical
Engineering
(Accredited by NBA & NAAC with ‘A’ Grade)

SEMINAR

REPORT ON

COMPOSITE
MATERIALS

Name : MOHAMMED YASIN.J

Register : 620823409009
No : M.E / Industrial Engineering
Branch : IInd Year / IIIrd semester
Year/Sem : 23PIL321 & Technical
Subject Code & Seminar

Name Date :

Batch: 2023-
2025

Nov/Dec 2024
 INDUASTRIAL AUTOMATIONS

INTRODUCTION

An introduction to industrial automation can cover topics such

as:

Industrial automation is the use of control systems and

advanced technology to optimize and automate industrial
processes, manufacturing, and production.

Benefits;

Industrial automation can improve efficiency, productivity,

safety, and quality, while reducing costs and waste. It can also
reduce the error rate associated with human operators.

Applications;

Industrial automation is used in many industries and

processes, including automotive manufacturing, food
processing, and chemical processing.
Technologies
Industrial automation uses a combination of information
technologies, specialized equipment, and robots. Some of the
latest technologies used in industrial automation include big
data, cloud computing, artificial intelligence (AI), and Internet of
Things (IoT).

Automation systems;

Automation systems are made up of a device that receives

input, a computing system, and manipulators that perform
the work.
Types of automation
There are different types of automation, such as fixed
automation, which is best for repetitive production processes.
Here are some useful resources for creating a seminar on
industrial automation:

1.Overview and Concepts: A detailed overview of industrial

automation, including components like sensors, PLCs
(Programmable Logic Controllers), SCADA (Supervisory Control
and Data Acquisition) systems, and industrial communication
networks, is available in training documents from Siemens
Global. These resources cover both foundational and advanced
topics in automation and drive technology, including real-world
applications. You can explore more here.

2.Automation Systems and Applications: A guide to the types of

automation systems (e.g., fixed, programmable, and flexible
automation) and their applications in industries such as
manufacturing, oil refining, and pharmaceuticals can be found
in the IDC Online Training Manual. This document also discusses
economies of scale and scope in automation projects.

3.Industrial Automation Best Practices: A seminar-focused

PDF that outlines automation practices, integration with
systems like Fieldbus and Ethernet, and the transition from
SCADA to advanced business systems is available for
reference on IDC Online. It also includes practical exercises
for workshop settings.

For a comprehensive seminar, you can combine these resources

to discuss the evolution of industrial automation, case studies,
and modern practices. If you need further help customizing
these materials into a presentation, let me know!
4. Introduction to Industrial Automation .

Definition and importance in modern industries.

Historical evolution from mechanization to

automation.

Key benefits: increased productivity, consistency,

and reduced costs.

2. Components of Industrial Automation .

a. Sensors and Actuators

Role of sensors in data collection (e.g., temperature,

pressure). Actuators for executing tasks (e.g., motors,
Overview of PLCs, PACs, and Distributed Control Systems
(DCS).

Programming languages (e.g., IEC 61131-3 standards).

c. Communication Systems
Role of Field bus, Industrial Ethernet, and Wireless networks in
system integration.

3. SCADA and HMI Systems .

Supervisory Control and Data Acquisition (SCADA):

Purpose and features.

Human-Machine Interface (HMI): Importance in operation

control. Real-life examples: Power grids, manufacturing

plants.

4. Types of Automation Systems .

Fixed Automation: High-volume production, low

flexibility (e.g., conveyors).

Programmable Automation: Adaptable to product changes

(e.g., steel rolling mills).

Flexible Automation: High customization (e.g., CNC

machines).

5. Industrial Data Communication .

Protocols: RS-232/RS-485, Profibus, OPC.

Industrial Ethernet and wireless

applications. Challenges in ensuring

cyber security.

6. Integration with Industry 4.0 .

Concepts of smart factories and IoT.

Integration with MES (Manufacturing Execution Systems)

and ERP. Predictive maintenance using AI and machine

7. Applications of Industrial Automation (2 Pages)

a. Manufacturing
Flexible manufacturing systems and mass production.

b. Energy Sector
Role in power generation and distribution.

c. Healthcare and Pharmaceuticals

Automation in drug production and medical devices.

d. Transport and Logistics

Automated guided vehicles (AGVs) and robotics in warehouses.

8. Future Trends and Challenges

. Trends: AI, edge computing,
and 5G.
Challenges: Initial investment,
skill gaps, and cybersecurity.

Summary of key points.

Emphasis on the transformative role of automation in

enhancing industrial efficiency.

You can incorporate visuals like diagrams of SCADA systems,

examples of PLC setups, and case studies to make the seminar
more engaging.
Let me know if you need help creating detailed content for
each section
or designing presentation slides!

The future of industrial automation is being shaped by several

transformative trends that promise to revolutionize
manufacturing and operations across industries:

8.Artificial Intelligence (AI) Integration: AI-powered tools like

machine learning and autonomous robots are streamlining
operations. These systems enable real-time decision-making
and improve efficiency by learning from data and adapting
processes autonomously. AI also supports human-machine
collaboration, such as industrial co-pilots, enhancing
workforce productivity.

9.Edge and Cloud Computing: Combining edge computing

with cloud systems allows faster data processing and real-
devices handle immediate tasks locally, while the cloud
supports scalability and data storage, improving response
times and reliability in automation systems.

3.Digital Twins: This technology creates virtual replicas of

physical systems to simulate and optimize operations.
Digital twins enhance predictive maintenance, reduce
downtime, and foster innovation in sectors like
manufacturing and energy.

4.Hyper automation: The integration of advanced technologies,

such as robotic process automation (RPA) and AI, is enabling
end-to-end process automation. This trend aims to enhance
agility and productivity while reducing operational complexity.

5.5G Connectivity: The rollout of 5G networks supports ultra-low

latency and high-speed communication, critical for managing
interconnected devices in industrial settings. This enables
efficient IoT scalability and enhances automation systems'
responsiveness.

6.Sustainability and Ethical Automation: Companies are

increasingly focusing on eco-friendly practices and addressing
ethical concerns like data privacy and algorithmic bias in
automation. Transparency and ethical design are becoming
priorities in implementing these technologies.

7.DIY Automation: Modular hardware and intuitive software are

making automation accessible to small businesses, allowing
them to design and deploy customized solutions. This
democratization of technology accelerates innovation and
adaptability.

These advancements are driving efficiency, agility, and

innovation in industrial automation, setting the stage for a more
connected, sustainable, and intelligent future. For more details,
refer to sources like .

In conclusion, industrial automation is a transformative force

driving efficiency, productivity, and innovation across
industries. By integrating advanced technologies such as
artificial intelligence, robotics, edge computing, and digital
twins, industrial automation has evolved into a cornerstone of
smart manufacturing and Industry 4.0.

Its benefits include enhanced precision, reduced human error,

and cost savings. At the same time, it enables businesses to
challenges such as high initial costs, the need for skilled
labor, and ethical considerations like data privacy and job
displacement remain critical areas to address.

As industries embrace emerging trends such as

hyperautomation, 5G connectivity, and ethical AI, the future of
industrial automation looks promising. By fostering innovation
while addressing these challenges, it will continue to reshape
how industries operate, paving the way for a smarter, more
sustainable, and highly efficient future.

SCADA (Supervisory Control and Data Acquisition) and HMI

(Human- Machine Interface) systems are critical components in
modern industrial automation. Here's a summary of their
functions and distinctions:

SCADA Systems

Purpose: SCADA is used to monitor, gather, and analyze real-

time data from industrial equipment and processes. It enables
centralized control and supervision across geographically
distributed assets, such as in power plants, water treatment
facilities, and manufacturing.

Components:

Field Devices: Sensors and actuators collect raw data and

execute control actions.

RTUs (Remote Terminal Units) & PLCs (Programmable Logic

Controllers): Interface with field devices, transmit data to
the SCADA system, and execute control commands.

SCADA Software: Processes data and provides insights for

monitoring and decision-making.

Communication Network: Facilitates data exchange

between field devices and the SCADA system.

Features:

Data acquisition and storage.

Real-time monitoring and

control. Alarm handling and

event logging.
Historical data analysis for performance optimization.

HMI Systems

Purpose: HMI provides a user-friendly interface for operators to

interact with machines and processes. It displays real-time
data, alarms, and control options, making it easier to manage
complex operations.

Components:

Display Screens: Touchscreens or monitors showing

process visualizations, data trends, and alarms.

Input Devices: Buttons, keyboards, or touch-sensitive

controls for manual intervention.

Software Interface: Facilitates interaction with underlying

systems like SCADA or PLCs.

Features:

Visual representation of processes (e.g., flowcharts,

diagrams). Real-time data visualization and trend

analysis.

Alarm notification and

acknowledgment. Control options for

operational adjustments.

**SCADA
SCADA (Supervisory Control and Data Acquisition) is a system
used for monitoring and controlling industrial processes and
infrastructure. It provides a centralized platform for collecting
real-time data, managing equipment, and ensuring operational
efficiency across various industries like manufacturing, energy,
and transportation.

Key Components of SCADA:

1. Field Devices: Sensors and actuators collect real-time

data (e.g., temperature, pressure) and execute physical
2.Remote Terminal Units (RTUs) and PLCs: These devices
interface with field equipment, convert sensor signals into
digital data, and execute commands.

3.Communication Network: Ensures data transmission

between field devices and central systems using wired or
wireless technologies.

4.SCADA Software: Central processing systems that aggregate,

analyze, and visualize data for monitoring and decision-making.

5.Human-Machine Interface (HMI): Displays information to

operators, enabling them to control processes interactively.

Functions of SCADA:

6. Data Acquisition: Collects real-time data from sensors and

equipment.

7.Process Monitoring: Continuously tracks operational

parameters, such as flow rates, pressure, or system status.

8.Control Operations: Allows operators to send

commands to machinery, adjust setpoints, or
start/stop processes.

9.Alarm Handling: Detects abnormalities and alerts operators

to take corrective action.

10.Historical Data Management: Stores data for analysis,

reporting, and optimization.

Applications of SCADA:

1.Energy and Utilities: Managing power grids, water

treatment plants, and pipelines.

2.process automation; monitor and control assembly lines ,

machinery, and equipment. Quality control and energy
efficiency.
 CONCLUSION

In conclusion the technical seminar has provided

valuable insights into the industrial automation,
emphasizing its relevance and applications in
manufacturing industry. We have explores the concept
of industrial automation system of SCADA practical
applications, challenges, features, highlights its
potential to drive innovation and address real-world
challenges.

This seminar serves as a platform to bridge the gap

between theory and practice, fostering a deeper
understanding and inspiring collaboration among
professionals, discussions today underline the
importance of continuous learning and staying updated
with technology advancement to thrive in this dynamic
and ever-evolving domain.

Let us take forward the knowledge and ideas shared

today innovative, solve problems, and contribute
meaningfully to manufacturing industry. Thank you for
your active participation and engagement, which made
this seminar a success