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The vehicle must have proper straight-
line performance for stable driving, cor
nering performance for driving around curves, recovery force for returning to the straight-line condition. Therefore, the wheels of a vehicle are mounted at specific angles to the ground and specific suspensions for each purpose. Wheel Alignment - Is the adjustment of the suspension and steering to ensure proper vehicle handling with minimum tire wear. When a vehicle is new, the alignment angles are set at the factory. After many miles and/or months of driving, the alignment angles can change slightly. By adjusting the suspension and steering components, proper alignment angles can be restored. Refers to the five different angles between the two front wheels. It includes: Camber Caster Steering axis inclination SAI (kingpin inclination Toe (toe-angle, toe-in and toe-out) Turning radius (wheel angle, turning angle) If ever one of these elements is incorrect, the following problems can occur: Difficult steering Poor steering stability Poor recovery on curves Shortened tire life Is the inward or outward tilt of the wheels from true vertical as viewed from the front of the vehicle. If the wheel is true vertical, camber is zero (0 degrees). If the top of the tire is tilted out, then camber is positive (+). If the top of the tire is tilted in, then camber is negative (–). Excessive positive camber causes scuffing and wear on the outside edge of the tire. Excessive negative camber causes scuffing and wear on the inside edge of the tire. Positive camber tilts the tire and forms a cone shape that causes the wheel to roll away or pull outward toward the point of the cone. Negative camber creates a pulling force toward the center of the vehicle. If camber angles are different from one side to the other, the vehicle will pull toward the side with the most camber. Positive camber applies the vehicle weight toward the larger inner wheel bearing. This is desirable because the larger inner bearing is designed to carry more vehicle weight than the outer bearing. Negative camber applies the vehicle weight to the smaller outer wheel bearing. Excessive negative camber, may contribute to outer wheel bearing failure. To adjust camber, the change is made by moving the upper or the lower control arm or strut assembly by means of one of the following methods: a.Shims b.Eccentric cams c.Slots Most manufacturers specify a positive setting of about 1/4º to 1/2º. Camber should be equal on both sides; if camber cannot be adjusted exactly equal, make certain that there is more camber on the front of the left side to help compensate for the road crown (1/2 degree maximum difference). Positive camber can influence the vehicle with a directional pull. The vehicle will go towards the side that has the tire with the most camber. camber is not adjustable on many vehicles. If camber is adjustable, the change is made by moving the upper or the lower control arm or strut assembly by means of one of the following methods: a) shims b) Eccentric cams c) Slots Is the forward or rearward tilt of the steering axis in reference to a vertical line as viewed from the side of the vehicle. The steering axis is drawn through the upper and lower steering pivot points. Zero caster means the steering axis is straight up and down called 0 degrees. If the top of the line tilts rearward, the vehicle is said to have “POSITIVE” caster. If the top of the line tilts forward, the vehicle is said to have “NEGATIVE” caster. Setting the caster angle on the driver’s side 1/2 degree less than the passenger side for positive caster specifications or 1/2 degree more for negative caster specifications, the road crown should not cause vehicle pull in either direction. On an SLA suspension system, the upper pivot is the upper ball joint and the lower pivot is the lower ball joint. On a MacPherson strut system, the upper pivot is the center of the upper bearing mount and the lower pivot point the lower ball joint. Positive (+) caster - is present when the upper suspension pivot point is behind the lower pivot point (ball joint) as viewed from the side. Negative (–) caster - is present when the upper suspension pivot point is ahead of the lower pivot point (ball joint) as viewed from the side. Purpose of Positive Caster: Helps keep the wheels traveling in a straight line. When the wheels are turned, it lifts the vehicle. Vehicle weight tends to push the wheels back to the straight-ahead position. Most common on vehicles with power steering. Purpose of Negative Caster: Wheels will be easier to turn. Wheels will tend to swivel and follow imperfections in the road. May be used on vehicles with manual steering, to ease steering effort. Caster is not adjustable on many vehicles. If caster is adjustable, the change is made by moving the lower or upper pivot point forward or backward by means of one of the following methods: a) shims b) Eccentric cams c) Slots d) strut rods Caster-Camber Gauge Used with the turning radius gauge to measure caster and camber in degrees Secured on the wheel hub magnetically or it may fasten on the wheel rim Caster and camber are adjusted together since one adjustment may affect the other Is the difference in distance between the front and rear of the tires. Zero toe - means that both wheels on the same axle are parallel, Total toe - is often expressed as an angle. Both front wheels are tied together through the tie rods and center link. Toe angle is always equally split between the two front wheels when the vehicle moves forward. If the front of the tires is closer than the rear of the same tires, then the toe is called toe-in or positive (+) toe. If the front of the tires is farther apart than the rear of the same tires, then the wheels are toed-out, or have negative (–) toe. If not correct, toe causes camber-type wear on one side of the tire. Excessive toe-in and the type of wear that can occur to the outside of the left front tire. Some manufacturers of front-wheel-drive vehicles specify a toe-out setting to compensate for the toe-in forces created by the engine drive forces on the front wheels Many vehicle manufacturers specify a slight amount of toe-in to compensate for the natural tendency of the front wheels to spread apart (become toed- out) due to centrifugal force of the rolling wheels acting on the Toe Adjustment Adjust the toe by turning the inner tie rod on a rack and pinion steering system and by turning the adjusting sleeve on a parallelogram linkage system. To adjust the toe on a vehicle with a typical rack and pinion system, loosen the nut on the inner tie rod about a half-inch from the outer tie rod end. Front toe adjustment must be made correctly by adjusting the tie rod sleeves. Many vehicle manufacturers specify a slight amount of toe-in to compensate for the natural tendency of the front wheels to spread apart (become toed-out) due to centrifugal force of the rolling wheels acting on the steering linkage. Is the angle formed between true vertical and an imaginary line drawn between the upper and lower pivot points of the spindle. Is the inward tilt of the steering axis, also known as kingpin inclination (KPI) Is also called ball joint inclination (BJI), if SLA-type suspension is used, or MacPherson strut inclination (MSI). SAI/KPI angle of all vehicles ranges between 2 and 16 degrees. Front-wheel-drive vehicles have greater than 9 degrees SAI (typically 12 to 16 degrees) for directional stability. Aids directional stability by helping the steering wheel return to the straight-ahead position. Is the SAI angle and the camber angle added together of the front wheels only. If the camber angle is negative (–) (tire tilted inward at the top), the camber is subtracted from the SAI angle to determine the included angle. Included angle is an important to measure for diagnosis of tire wear problems. Knowing SAI, camber, and included angle can help in determining what needs to be done to Included angle on an SLA-type correct the problem. suspension If the included angles are equal side-to-side, but the camber is unequal on both sides, the SAI must be unequal. For best handling, the included angle should be within 1/2 degree of the SAI of the other side of the vehicle. Included angle on a MacPherson-strut- type When a vehicle turns a corner, the inside wheel has to turn at a sharper angle than the outside wheel. Because the inside wheel has a shorter distance to travel. Turning radius is called toe-out on turns, TOT or TOOT The proper toe-out on turns is achieved by angling the steering arms. The proper angle of the steering arms is where imaginary lines drawn from the steering arms should intersect exactly at the center of the rear axle. Toe-out on turns is designed into a vehicle’s steering geometry and must be equal in both right and left directions. Toe-out on turns is not adjustable. If the angle is incorrect, it indicates bent or damaged steering parts Alignment Machines The alignment machine consists of a rack, console, and related parts Rack Consists of a lift, turning radius gauges, and equipment for measuring alignment angles Console Consists of a color monitor, keypad, and computer. It provides training, instructions, specifications, and feedback when doing wheel alignment Software Alignment equipment software contains computer instructions, equipment operating instructions, and alignment specifications. When installed in the computer, the software will help you adjust all alignment angles quickly and easily. Alignment Machines